SAFETY INSTRUCTIONS (Please read the instructions carefully before using the equipment.) To use the equipment correctly, do not attempt to install, operate, maintain, or inspect the equipment until you have read through this manual, installation guide, and appended documents carefully. Do not use the equipment until you have a full knowledge of the equipment, safety information and instructions.
[Installation/wiring] WARNING ● To prevent an electric shock, turn off the power and wait for 15 minutes or more before starting wiring and/or inspection. ● To prevent an electric shock, ground the servo amplifier. ● To prevent an electric shock, any person who is involved in wiring should be fully competent to do the work.
ABOUT THE MANUAL Use this servo safely with preparation of the following related manuals as necessary if you use the servo for the first time. (1) MR-JET-G-N1 User's Manual (Introduction) (this manual) This manual is necessary primarily for installing, wiring, and using options."...
Interpreting servo parameter numbers For servo parameters that select a function with each digit in hexadecimal, the detail number is indicated on each digit. The detail number at the far right digit is shown as [Pr. PA01.0]. In addition, when a servo parameter is set with a combination of multiple digits, the servo parameter is shown with "-"...
SPECIFICATIONS Outline MR-JET-_G-N1 are EtherCAT servo amplifiers. EtherCAT is an abbreviation of Ethernet for Control Automation Technology. It is open network communication between a master station and slave stations via real-time Ethernet developed by Beckhoff Automation GmbH. Model designation Rating plate The following shows an example of the rating plate for explanation of each item.
Servo amplifier standard specifications MR-JET-_G-N1 Model: MR-JET-_-N1 100G 200G 300G Output Voltage 3-phase 0 V AC to 240 V AC Rated current [A] 11.0 11.0 Power supply input Voltage/Frequency 3-phase or 1-phase 200 V AC to 240 V AC, 50 Hz/60 Hz 3-phase or 1-phase 200 V 3-phase 200 AC to 240 V AC, 50 Hz/60...
Function block diagram The following shows the function block diagram of this servo amplifier. Regenerative option Servo amplifier Servo motor Diode Dynamic brake stack Relay circuit MCCB Power Current detector supply Regenerative Charge light Cooling fan 24 V DC Electromagnetic brake Control circuit...
Configuration including peripheral equipment • To prevent a malfunction, do not connect these connectors to any network other than the specified network. • Equipment other than the servo amplifier and servo motor is optional or a recommended product. The following is an example using MR-JET-40G-N1. R S T Junction terminal block Power...
FUNCTION Function list The following table lists the functions of this servo. For details of the functions, refer to each section indicated in the detailed explanation field. Control mode Subcategory Function Description Detailed explanation CiA 402 control mode Cyclic synchronous position mode Operation is performed in the cyclic synchronous position Refer to "Control mode"...
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Operation function Subcategory Function Description Detailed explanation Stop function Quick Stop Stops the servo motor with a specified method and Refer to "Quick stop" in the switches to the servo-off status. following manual. MR-JET User's Manual (Function) Halt Stops the servo motor as maintaining the servo-on status. Refer to "Halt"...
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Control function Subcategory Function Description Detailed explanation Vibration suppression Advanced vibration suppression This function suppresses vibration and residual vibration Refer to "Advanced vibration control II at an arm end. suppression control II" in the following manual. MR-JET User's Manual (Adjustment) Machine resonance suppression Decreases the gain of the specific frequency to suppress Refer to "Machine resonance...
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Adjustment function Subcategory Function Description Detailed explanation Automatic adjustment Quick tuning Automatically adjusts the gain at servo ON in a short time Refer to "Quick tuning" in the without acceleration/deceleration operation of the servo following manual. motor. The response without overshoot can be received. MR-JET User's Manual Therefore, gain adjustment can be omitted.
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Option Subcategory Function Description Detailed explanation Regenerative Regenerative option Use a regenerative option when the built-in regenerative Refer to "Regenerative option" performance resistor of the servo amplifier does not have sufficient in the following manual. regenerative capacity for a large regenerative power MR-JET User's Manual generated.
Diagnostics Subcategory Function Description Detailed explanation Drive data diagnosis Drive recorder This function continuously monitors the servo status and Refer to "Drive recorder" in the records the state transition before and after an alarm for a following manual. fixed period of time. The recorded data can be checked MR-JET User's Manual by the Waveform-Display button on the drive recorder (Function)
STRUCTURE Parts identification MR-JET-_G-N1 The following figure shows an MR-JET-40G-N1 servo amplifier. Front Right side (12) Side (13) (10) (11) Bottom *1 A protective sticker is attached to the front of the servo amplifier when shipped from the factory. 3 STRUCTURE 3.1 Parts identification...
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Name Application Detailed explanation Page 21 Switch setting and Display section The 1-digit, 7-segment LED display shows the servo status and alarm number. display of the servo amplifier Network status LEDs Displays each network status. ID setting switches (SW1/SW2) Set the node address of the servo amplifier. ...
Switch setting and display of the servo amplifier Network settings can be configured using switches on the servo amplifier. The network communication status and alarm status can also be checked on the display (1-digit, 7-segment LED) of the servo amplifier. Switches If a metal screw driver contacts with the conductive areas, the switches may malfunction.
7-segment LED The network connection status, servo status, and alarm/warning occurrence statuses can be checked on 7 segment LED display. Display sequence The following shows the display sequence of the 7-segment LED display after power-on. After the completion of system check and start of servo amplifier, the network connection status will be displayed.
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When the network is not connected The 7-segment LED display shows as follows during initialization. Display Description Indicates that the servo amplifier is not connected to the controller. Indicates the Pre-Operational state shown in the state transition diagram of the ESM state machine. Indicates the Safe-Operational state shown in the state transition diagram of the ESM state machine.
Status LEDs The servo status LED shows the servo status. The network status LEDs show the network status. Servo status LED Network status LEDs Servo status LED Description Off: Indicates ready-off and servo-off status. (green) Blinking: Indicates ready-on and servo-off status. On: Indicates ready-on and servo-on status.
LED behavior RUN (RUN LED), ERR (ERROR LED), LA A (Link/Activity), and LA B (Link/Activity) operate in accordance with the EtherCAT standard (ETG.1300 EtherCAT Indicator and Labeling Specification). LED status definitions The following shows LED status definitions. LED status Definition The LED is lit steady.
STARTUP • MR-JET-_G-N1 servo amplifiers can only be set with MR Configurator2 version 1.105K or later. • This chapter explains how to start up by using MR Configurator2 version 1.100E. • Before starting operation, check each servo parameter. Depending on the machine, unexpected operation may occur.
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Selecting the parameter from the project tree opens the parameter setting screen. From the display selection tree on the parameter setting screen, select the group of servo parameter to be set. 4 STARTUP...
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After changing the servo parameter, click "Selected Items Write" or "Axis Writing". Servo parameters with * before the abbreviation and servo parameters marked as ** are enabled by cycling the power or performing a software reset. Click Software Reset of MR Configurator2 to perform the software reset. 4 STARTUP...
Switching power on for the first time • For the controller settings, refer to controller manuals. • For the gain adjustment, refer to the following. MR-JET User's Manual (Adjustment) When switching the power on for the first time, make a startup according to the procedures shown below. Procedure Description Reference...
Test operation of the servo motor alone in test operation mode • If the servo motor operates abnormally, stop the servo motor with EM2 (Forced stop 2). Check that the servo amplifier and servo motor operate normally. With the servo motor disconnected from the machine, use the test operation mode and check whether the servo motor operates correctly.
Equipment configuration setting Set the each servo parameter according to the equipment configuration. Refer to the following for details. MR-JET User's Manual (Function) Item Description Rotation/travel direction selection To change the rotation/travel direction (POL), change the servo parameter. Stroke limit function Limit switches can be used to limit travel intervals of the servo motor.
Operation by controller command Confirm that the servo motor operates correctly under the commands from the controller. Give a low-speed command at first and check the rotation direction, etc. of the servo motor. If the servo motor does not operate in the intended direction, check the input signal.
Instructions on startup Instructions for power-on • In the absolute position detection system using a rotary servo motor, powering on the servo amplifier for the first time triggers [AL. 025 Absolute position erased]. Thus, the servo amplifier will not be brought into the servo-on state. Shut off the power once, and cycle the power to deactivate the alarm.
Duplicate setting The parameter of the servo amplifier of which the setting is completed can be copied to the other servo amplifier. Use this function when replacing the servo amplifier of equipment with another servo amplifier during operation, and when starting up multiple devices with the same configuration.
Test operation mode Setting the servo amplifier to the test operation mode enables the test operation while the personal computer and servo amplifier are connected via a USB cable. Set [Pr. PC05.1 Test operation selection] to "1" (enabled). Cycle the power of the servo amplifier. When initialization is completed, the display shows as follows. Test operation status display Use MR Configurator2 to perform the test operation.
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Positioning operation Positioning operation can be performed without the controller. Perform on the positioning operation screen of MR Configurator2. ■ Motor operation setting (1) Set the motor speed, acceleration/deceleration time constants, and travel distance in the positioning operation mode. When changing the speed to the permissible speed, set the speed in [Pr.
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Program operation Combined positioning operation can be performed with multiple operation patterns, without using a controller. Perform this operation on the program operation screen of MR Configurator2. For details, refer to Help of MR Configurator2. Open the program operation screen of MR Configurator2. Item Screen operation Program display...
Motor-less operation Without connecting the servo motor to the servo amplifier, output signals can outputted and status display can be provided in response to the controller command, as if the servo motor is actually running. This operation can be used to check the sequence of a controller.
Servo amplifier setting initialization Using the engineering tool (MR Mode Change packed with MR Configurator2) enables to initialize the setting of the servo amplifier. However, information related to the servo amplifier, including power-on cumulative time and the number of relays on/off, is not initialized.
MAINTENANCE, INSPECTION AND PARTS REPLACEMENT Inspection items Precautions • To prevent an electric shock or a fire, do not disassemble, repair, or modify the product. Disassembled, repaired, and/or modified products are not covered under warranty. • For repair and parts replacement, contact your local sales office. •...
Parts with a service life The service life of the following parts is listed below. In addition, the service life varies depending on operating methods and environment. If any fault is found in a part, it is necessary to replace it immediately regardless of its service life. For parts replacement, please contact your local sales office.
Replacing fan unit The internal circuits of the servo amplifier may be damaged by static electricity. Take the following precautions. • Ensure that the work bench and your body are grounded. • Do not directly touch conductive areas such as the connector pins and electrical parts. The fan unit is composed of a cooling fan and its cover.
COMPLIANCE WITH GLOBAL STANDARDS Compliance with global standards Refer to the following manual for information about compliance with global standards. MELSERVO-JET Safety Instructions and Precautions for AC Servos (IB(NA)-0300492CHN) Handling of AC servo amplifier batteries for the United Nations Recommendations on the Transport of Dangerous Goods Rev.
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■Transportation of lithium metal batteries alone Packaging requirements Classification Main requirements Eight cells or fewer per package with one gram or less of lithium UN3090 PI968 Section The package must pass a 1.2 m drop test, and a handling label with a battery illustration (size: 120 110 mm) must be content per cell attached to the package.
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■Transportation precaution for customers For sea or air transportation, the handling label (above Fig.) must be attached to the package of a Mitsubishi Electric cell or battery. In addition, attaching the label to the outer package of an overpack containing several packages by Mitsubishi Electric is also required.
• This mark is valid only in EU. This mark is in accordance with directive 2006/66/EC Article 20 "Information for end-users" and Annex. MITSUBISHI ELECTRIC products are designed and manufactured with high quality materials and components which can be recycled and/or reused.
Status of general-purpose AC servo products for compliance with the China RoHS directive Outline The China RoHS directive: (Management Methods for Controlling Pollution by Electronic 电子信息产品污染控制管理办法 Information Products) came into effect on March 1, 2007. The China RoHS directive was replaced by the following China RoHS directive: (Management Methods for the Restriction of the Use of 电器电子产品有害物质限制使用管理办法...
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Difference between the China RoHS directive and the EU RoHS directive The China RoHS directive allows no restriction exemption unlike the EU RoHS directive. Although a product complies with the EU RoHS directive, a hazardous substance in the product may be considered to be above the limit requirement (marked "") in the China RoHS directive.
SERVO PARAMETERS Refer to the following manual for the parameters not described in this chapter. MR-JET-G User's Manual (Parameters) Extension setting servo parameters group ([Pr. PC_ _ ]) [Pr. PC42_Function selection C-10 (COP10)] Initial value Setting range Supported software version 00000000h 00000000h to 00000001h Refer to the "Supported software version"...
[Pr. PC44_Reverse rotation torque limit 2 (TLN2)] Initial value Setting range Supported software version 1000.0 [%] 0.0 to 1000.0 The torque generated by the servo motor can be limited. Set the parameter in relation to the rated torque (= 100 %). Set the parameter to limit the torque of the servo motor for CW power running or CCW regeneration.
Extension setting 2 servo parameters group ([Pr. PE_ _ ]) [Pr. PE53_Maximum torque limit 1 (TLMX1)] Initial value Setting range Supported software version 1000.0 [%] 0.0 to 1000.0 The torque generated by the servo motor can be limited. When [Pr. PC78.1] is set to "0" (the maximum torque limit 1 is disabled) The torque limit function using this servo parameter or [Max torque (Obj.
Positioning control setting servo parameters group ([Pr. PT_ _]) [Pr. PT01_Command mode selection (**CTY)] Initial value Setting range Supported software version 00000300h 00000300h to 00000310h Refer to the "Supported software version" column of each detail No. [Pr. PT01.1_Speed/acceleration/deceleration unit selection] Initial value Setting range Supported software version...
Network setting servo parameters group ([Pr. PN_ [Pr. PN02_For manufacturer setting] This servo parameter is for manufacturer setting. [Pr. PN05_For manufacturer setting] This servo parameter is for manufacturer setting. [Pr. PN18_Communication error detection - Counter level (CERN)] Initial value Setting range Supported software version 0 to 32767 Set the threshold until [AL.
Lists of supported control modes The following shows the meaning of each abbreviation used in the lists. "" indicates the modes than can be used, and "" indicates the modes that cannot be used or modes that are not used even if set. Mode List of abbreviation Meaning...
Extension setting servo parameters group ([Pr. PC_ _ ]) Symbol Initial value Unit PC01 PC02 PC03 For manufacturer setting 00000000h PC04 **COP1 00000000h PC05 **COP2 00000000h PC06 *COP3 00000000h PC07 r/min PC08 r/min PC09 For manufacturer setting 00000000h ...
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Symbol Initial value Unit PC52 For manufacturer setting 00000000h PC53 For manufacturer setting 00000000h PC54 For manufacturer setting 00000000h PC55 For manufacturer setting 00000000h PC56 For manufacturer setting 00000000h PC57 For manufacturer setting 00000000h PC58 For manufacturer setting 00000000h...
I/O setting servo parameters group ([Pr. PD_ _ ]) Symbol Initial value Unit PD01 *DIA1 00000000h PD02 For manufacturer setting 00000000h PD03 *DI1 0000000Ah PD04 *DI2 0000000Bh PD05 *DI3 00000022h PD06 For manufacturer setting 00000000h PD07 *DO1...
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Symbol Initial value Unit PD52 For manufacturer setting 00000000h PD53 For manufacturer setting 00000000h PD54 For manufacturer setting 00000000h PD55 For manufacturer setting 00000000h PD56 For manufacturer setting 00000000h PD57 For manufacturer setting 00000000h PD58 For manufacturer setting 00000000h...
Extension setting 2 servo parameters group ([Pr. PE_ _ ]) Symbol Initial value Unit PE01 For manufacturer setting 00000000h PE02 For manufacturer setting 00000000h PE03 For manufacturer setting 00000003h PE04 For manufacturer setting PE05 For manufacturer setting ...
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Symbol Initial value Unit PE52 For manufacturer setting 00000000h PE53 TLMX1 1000.0 PE54 For manufacturer setting 00000000h PE55 For manufacturer setting 00000000h PE56 For manufacturer setting 00000000h PE57 For manufacturer setting 00000000h PE58 For manufacturer setting 00000000h ...
Extension setting 3 servo parameters group ([Pr. PF_ _ ]) Symbol Initial value Unit PF01 For manufacturer setting 00000000h PF02 *FOP2 00000000h PF03 For manufacturer setting 00000000h PF04 For manufacturer setting PF05 For manufacturer setting 00000000h ...
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Symbol Initial value Unit PF52 For manufacturer setting 00000000h PF53 For manufacturer setting PF54 For manufacturer setting PF55 For manufacturer setting PF56 For manufacturer setting PF57 For manufacturer setting 00000000h PF58 For manufacturer setting 00000000h ...
Positioning control setting servo parameters group ([Pr. PT_ _]) Symbol Initial value Unit PT01 **CTY 00000310h PT02 For manufacturer setting 00000001h PT03 For manufacturer setting 00000000h PT04 For manufacturer setting 00000000h PT05 100.00 r/min PT06 10.00 r/min PT07 Refer to the text...
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Symbol Initial value Unit PT52 For manufacturer setting PT53 For manufacturer setting 100.0 PT54 For manufacturer setting PT55 *TOP10 00000000h PT56 PT57 PT58 For manufacturer setting 100.00 PT59 For manufacturer setting 500.00 PT60 For manufacturer setting 1000.00 ...
Network setting servo parameters group ([Pr. PN_ _]) Symbol Initial value Unit PN01 For manufacturer setting 00000000h PN02 For manufacturer setting PN03 For manufacturer setting 00000000h PN04 For manufacturer setting PN05 For manufacturer setting PN06 For manufacturer setting 00000000h...
Positioning extension setting servo parameters group ([Pr. PV_ _ Symbol Initial value Unit PV01 For manufacturer setting PV02 For manufacturer setting PV03 For manufacturer setting 2147483647 PV04 For manufacturer setting PV05 For manufacturer setting PV06 For manufacturer setting PV07...
NETWORK PARAMETERS Refer to the following manual for the parameters not described in this chapter. MR-JET-G User's Manual (Parameters) Network basic parameters [Pr. NPA01_For manufacturer setting] This servo parameter is for manufacturer setting. [Pr. NPA02_For manufacturer setting] This servo parameter is for manufacturer setting. [Pr.
First edition This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
WARRANTY Warranty 1. Warranty period and coverage We will repair any failure or defect hereinafter referred to as "failure" in our FA equipment hereinafter referred to as the "Product" arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider.
TRADEMARKS MELSERVO is a trademark or registered trademark of Mitsubishi Electric Corporation in Japan and/or other countries. EtherCAT is a registered trademark and patented technology licensed by Beckhoff Automation GmbH, Germany. All other product names and company names are trademarks or registered trademarks of their respective companies.
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IB(NA)-0300495ENG-A(1911)MEE MODEL: MODEL CODE: HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN NAGOYA WORKS : 1-14 , YADA-MINAMI 5-CHOME , HIGASHI-KU, NAGOYA , JAPAN When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission. Specifications are subject to change without notice.