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3 Controller ...................................................................................................................................... 3-41
3.1 Standard specifications ........................................................................................................... 3-41
3.1.1 Basic specifications .......................................................................................................... 3-41
(1) CR800-05VD controller .................................................................................................. 3-41
(2) Safety extension unit ....................................................... 3-43
3.1.2 Protection specifications and operating supply ................................................................. 3-45
(1) Protection specifications ................................................................................................. 3-45
(2) Operating supply ............................................................................................................ 3-45
3.2 Names of each part ................................................................................................................. 3-46
3.2.1 CR800-05VD controller ..................................................................................................... 3-46
3.2.2 Safety extension unit ........................................................................................................ 3-48
3.3 Outside dimensions/Installation dimensions ........................................................................... 3-49
3.3.1 Outside dimensions .......................................................................................................... 3-49
(1) CR800-05VD controller .................................................................................................. 3-49
(2) Safety extension unit ...................................................................................................... 3-52
3.3.2 Installation dimensions ..................................................................................................... 3-53
3.4 External input/output ............................................................................................................... 3-55
3.4.1 Types ................................................................................................................................ 3-55
3.5 Dedicated input/output ............................................................................................................ 3-56
3.6 Emergency stop input and output etc. .................................................................................... 3-59
3.6.1 Connection of the external emergency stop and mode selector switch ............................ 3-59
3.6.2 Special stop input (SKIP) .................................................................................................. 3-63
3.6.3 Door switch function ......................................................................................................... 3-64
3.6.4 Mode selector switch function ........................................................................................... 3-64
3.7 Options .................................................................................................................................... 3-67
(1) Teaching pendant (T/B) .................................................................................................. 3-68
(2) High efficient teaching pendant (T/B) ............................................................................. 3-71
(3) MELSOFT RT ToolBox3/MELSOFT RT ToolBox3 mini ................................................. 3-73
(4) MELSOFT RT VisualBox ................................................................................................ 3-75
(5) Parallel I/O interface ....................................................................................................... 3-77
(6) External I/O cable ........................................................................................................... 3-82
(7) CC-Link interface ............................................................................................................ 3-84
(8) SD memory card ............................................................................................................ 3-87
(9) Easy-setup kit ................................................................................................................. 3-88
3.8 Maintenance parts .................................................................................................................. 3-90
4 Software ........................................................................................................................................ 4-91
4.1 List of commands .................................................................................................................... 4-91
5 Instruction Manual ......................................................................................................................... 5-92
5.1 The details of each instruction manuals .................................................................................. 5-92
6 Safety ............................................................................................................................................ 6-93
6.1 Safety ...................................................................................................................................... 6-93
6.1.1 Self-diagnosis stop functions ............................................................................................ 6-93
6.1.2 External I/O signals that can be used for preventative safety measures .......................... 6-94
6.1.3 Examples of safety measures ........................................................................................... 6-95
(1) External emergency stop connection [supplementary explanation] ............................. 6-102
6.2 Working environment ............................................................................................................ 6-103
(1) Power supply ................................................................................................................ 6-103
(2) Noise ............................................................................................................................ 6-103
(3) Temperature and humidity ........................................................................................... 6-103
(4) Vibration ....................................................................................................................... 6-103
(5) Installation environment ............................................................................................... 6-103
6.3 Precautions for handling ....................................................................................................... 6-103
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