Page 3
Introduction Safety notes Description Continuous gas analysis Mounting and connecting Gas analyzer for measuring UV- active gases Startup SIPROCESS UV600 Operation Operating Instructions Important functions (selection) Maintenance and troubleshooting Spare parts/accessories Technical data Appendix Lists 7MB2621 10/2013 A5E03529375-02...
Page 4
Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Installation conditions ........................25 Gas path and gas connections ....................26 4.4.1 Gas connections .......................... 26 4.4.2 Sample gas inlet pipe ........................27 4.4.3 Sample gas outlet ........................28 4.4.4 Calibration gases ......................... 28 SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 6
Checking the operating state ...................... 58 6.1.6 Menu system ..........................59 6.1.7 User levels........................... 60 Initial operating steps ........................60 6.2.1 Introduction to operation ......................60 6.2.2 Changing the access privileges ....................62 6.2.3 Character input ..........................64 SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 7
Configuring the analog inputs ....................149 7.5.9 Parameterization of digital communication ................150 7.5.9.1 Configuring a LAN connection ....................150 7.5.9.2 Configuring a Modbus connection ..................... 151 7.5.10 Setting the date and time ......................151 SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 8
Gas module and pneumatic supply ................... 167 Technical data ............................. 169 10.1 Technical data ........................... 169 10.2 Dimension drawing ........................173 Appendix ............................. 175 ESD guidelines .......................... 175 Lists ..............................177 List of abbreviations ........................177 Index ..............................181 SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Check the scope of delivery by comparing the shipping documents with your order for correctness and completeness. Do not take damaged or incomplete devices into operation under any circumstances. Special conditions for storage and transportation of device listed in Section "Auto-Hotspot". SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
The sales contract contains all obligations on the part of Siemens as well as the complete and solely applicable warranty conditions. Any statements regarding device versions described in the manual do not create new warranties or modify the existing warranty.
Due to the large number of possible applications, each detail of the described device versions for each possible scenario during commissioning, operation, maintenance or operation in systems cannot be considered in the instructions. If you need additional information not covered by these instructions, contact your local Siemens office or company representative. Note...
Safety notes 2.3 Proper use Proper use The SIPROCESS UV600 gas analyzer measures the concentration of one gas or several gases in a gas mixture. The following conditions apply when selecting the location of use of the analyzer and the...
Correct usage ● The SIPROCESS UV600 must only be used in compliance with this Manual and further Manuals. ● The described maintenance work must be carried out, and the defined maintenance periods must be observed.
Page 14
O, hydrocarbons, freons with a maximum concentration of 1000 ppm. • Regularly check the condition of the analyzer's gaskets • Only open the analyzer in well ventilated areas, especially if leaking of a component is suspected. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
The SIPROCESS UV600 gas analyzer is an ultraviolet measuring instrument which can simultaneously measure up to three components. As a result of its spectral range, the SIPROCESS UV600 can measure NO highly selectively as well as a number of further UV- active gases such as NO...
– Optimization of NO emissions in exhaust gases in the automotive industry – H S and SO measurements in the residual gas purification of sulfur recovery units (SRU) SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
● Large LC display for simultaneous display of measured value and device status ● Sensor buttons with context-based functions ● Display protected by glass pane ● Contrast of the LC display can be adjusted Figure 3-1 Display_and_control_panel SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
● 8 digital outputs 3.3.4 Communication Connection via SIPROCESS-UV600 SW tool Gas path Sample gas inlet Filter (optional) Sample gas outlet Analyzer unit (UV module) Moisture sensor (optional) Figure 3-2 Gas path of SIPROCESS UV600 SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Operating principle UV lamp Gas filter correlation Filter wheel unit Interference filter correlation Filter wheel 1 Filter wheel 2 Collimator lens Motor Beam divider Mirror Sample chamber Reference chamber Convex lens Detector Calibration unit SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 21
3.6 Operating principle Operating principle The measuring principle of the SIPROCESS UV600 is based on the molecule-specific absorption of gases in the ultraviolet wavelength range. Radiation of a wavelength appropriate to the measurement is passed through the sample, and the selective absorption is determined which is proportional to the concentration of the measured component.
Page 22
The sample gases must be supplied to the device dust-free. Condensation in the sample chambers must also be prevented. Therefore, the use of gas modified for the measuring task is necessary in most application cases. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Mounting and connecting Dimensions for preparing installation Signal connections of internal I/O module Signal connections of second, optional I/O (standard) module Figure 4-1 Dimensions for preparing installation SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Unsuitable use of the device The SIPROCESS UV600 must not be used in potentially explosive atmospheres! The SIPROCESS UV600 is not suitable for measuring flammable and/or explosive gases and gas mixtures! The failure to observe this information could result in explosions with unforeseeable...
The device must be installed with the base horizontal. If the SIPROCESS UV600 is installed in a cabinet or desktop housing, it must be supported on rails. It is not sufficient to only secure the front side, since the weight of the device would load the chassis too greatly.
Gas connections Note Material compatibility Siemens can provide you with support concerning selection of sensor components wetted by process media. However, you are responsible for the selection of components. Siemens accepts no liability for faults or failures resulting from incompatible materials.
The gas preparation positioned upstream of the analyzer contributes to the quality of the measurement in the same manner as the gas analyzer itself. The sample gas is supplied to the SIPROCESS UV600 via the sample gas inlet on the ① enclosure (see connection , Figure 4-2 Gas connections (Page 26)).
With regard to the quality of the gases and the inlet and outlet, the same applies as described in the sections on the sample gas inlet and outlet. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Device failure with faulty power supply • Check that the existing power supply agrees with that specified on the rating plate. If this is not the case, the device must not be connected or started up. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
16 A slow-blow. Note When switching-on, the SIPROCESS UV600 briefly requires a current larger than the rated current (approximate values: 30 A with 230 V AC or 60 A with 115 V AC power supply). Therefore fuses with slow-blow tripping characteristic must be used.
(parameter sheet). The logical function of the signal connections can be configured individually. You can find additional information in section Setting parameters for inputs and outputs (Page 142). See also Operation (Page 53) SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Device failure The internal electronics can be damaged if you make the signal connections with the device switched on. • Therefore disconnect the SIPROCESS UV600 from the power supply before you make the signal connections. Note Measured-value output during calibration The measured calibration gas values are output during the calibration, and the status "Function check"...
Inductive loads (e.g. solenoid valves, relays) may only be connected to the switching outputs via spark-quenching diodes or RC elements. When using an RC element, note that this results in a drop-out delay of the inductive component. In addition, you must use a non-polarized capacitor. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
● With inverted switching logic, the logic function of the control input is active if no current is flowing through the control input ● Maximum voltage: ±50 V NOTICE Observe maximum voltage! Voltages greater than 50 V can destroy components, and safe isolation of the functional voltages is no longer guaranteed! SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 36
Max. 30 V AC Max. 48 V DC Max. 50 mA in CSA standard range) Max. 15 V AC Max. 24 V DC Max. 200 mA Max. 12 V AC Max. 18 V DC Max. 500 mA SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 37
• In the event of a power supply failure, switching outputs with inverted switching logic immediately signal that the associated switching function is tripped. Carefully clarify the consequences, and ensure that a dangerous situation cannot occur in the event of a fault or failure. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 38
● Maximum load 500 Ω ● Maximum voltage ±50 V ● Adjustable start or fault state Note Electrical isolation The electrical isolation is canceled if the negative poles of the analog outputs are connected to GND SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 39
The corresponding information is supplied separately in this case. ● Therefore check the delivery to see whether information on the analog inputs has been provided. ● If this is the case, connect the specified signal sources to the analog inputs. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
– Install an appropriate gas preparation system upstream of the gas analyzer – Each time you wish to shut down the internal gas path, first purge with a neutral gas which contains no components which could condense. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Loose or incorrectly tightened union nuts on the gas connection sockets can result in a leaky gas path. Therefore make sure when tightening the union nuts at the gas connection sockets that you counter properly with a suitable open-ended spanner. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
7. Wait a further 15 minutes and then note the pressure again. 8. The sample gas path is sufficiently tight if the pressure has not changed by more than 1 hPa after this time. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
If the LED "MAINTEN. REQUEST" goes out after the startup phase, the basic setting of the device can be carried out. To do this you must be acquainted with operation as described in section Operation (Page 53). SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
● Change to the menu system: Keep pressing the key until a menu appears. If the left or right function key has been pressed in the last 30 minutes, the last selected menu is displayed again, otherwise the main menu appears. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
This function allows you to set the contrast of the display. To do this, press the MEAS key for several seconds until the measured-value display disappears and the following menu appears: Figure 5-1 Menu for setting the contrast SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
'Language', and activate this by pressing the key. A menu appears with selection of the operating languages. Figure 5-2 Language menu Use the keys to select the desired language, and activate this by pressing key. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
1. Call the main menu as described in Section Setting the language (Page 47). 2. In the main menu, use the keys to select the menu item 'Login', and activate this by pressing the key. The following menu is displayed: SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 49
– If "HIDE" is displayed as the password, press the key. The message 'Aut. user successful' is displayed. Note Duration of validity User level 1 now remains active for the time set as the duration up to the next automatic log-off. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
4. Change the display parameter to the desired value as follows: – Press the key until the correct value is displayed. – Press the key in order to move the cursor on by one position. 5. Save the desired setting using the key. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Always calibrate the zero point first and then the full-scale value (reference point), otherwise the calibration of the full-scale value (reference point) will be inexact! 5. Use the keys to select the desired calibration or validation function, and activate this by pressing the key. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 52
➝ Pass the envisaged calibration gas through the sample gas inlet of the SIPROCESS UV600. ➝ Wait until the status line displays "Calibration: Sample gas" or "Validation: Sample gas". ➝ Connect the sample gas to the sample gas inlet again.
Operation The SIPROCESS UV600 can be operated either directly using the analyzer's control elements or computer-based from a PC with the SOPAS ET operating software or via the Modbus communication interface. Please note that operation using SOPAS ET allows an increased number of functions, and more complex functions, than direct access on the analyzer.
Figure 6-1 Control panel with display (example) Note Display illumination The display backlighting switches off automatically after a certain time. It can be reactivated ⑦ by clicking on the right or left function key SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
● FAILURE: An error message is present, the F (failure) status is set. ● MAINTEN. REQUEST: At least one of the status flags M (maintenance), C (check) or U (uncertain) is set (Status (Page 71)) or the "Maintenance" state has been activated manually. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
In a selection list: Move input cursor up • During an input: Jump to next character • Move input cursor down Move input cursor to left Move input cursor to right See also Maintenance status on/off (Page 121) SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
6.1 Control panel, display and control elements 6.1.4 Messages in the status line Various status messages can be displayed in the status line of the SIPROCESS UV600, as listed in the following table: Table 6- 2 Messages in the status line...
A maintenance request is present, resulting possibly in interruption in measuring mode Measured values 1. Check whether the measurements can reach these values in the current situation implausible 2. Check the sample gas supply (e.g. gas preparation, valves, filters) 3. Carry out a calibration. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
6.1 Control panel, display and control elements 6.1.6 Menu system The SIPROCESS UV600 has a modular design. In addition to the power supply and the motherboard, the hardware consists of the following modules: ● Control unit (BCU) ● Analyzer module (UV module) ●...
Following switching-on and expiry of the warming-up phase, the analyzer automatically enters measuring mode. Example of the display which then appears: The display is automatically canceled after a certain time if a corresponding time value has been set. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 61
● Call the selected function using the ● Return to measuring mode using the key. You can also return to measuring mode by pressing the 'MEAS' key on the control panel. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
'Login', and activate this by pressing the key. The following menu is displayed: 3. Use the keys to select the menu item 'Aut. user' and activate the user by pressing the key. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 63
The message 'Aut. user successful' is displayed. Note Duration of validity User level 1 now remains active for the time set as the duration up to the next automatic log-off. See also Introduction to operation (Page 60) SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
● the key to change the selected digit ● the key to import the displayed value ● the key to complete the input and return to the previous menu. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 65
You can now use: ● the keys to select the desired character ● the key to import the selected character into the input block. ● the key to complete the input and return to the previous menu. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
'Language', and activate this by pressing the key. A menu appears with selection of the operating languages. Figure 7-1 Language menu Use the keys to select the desired language, and activate this by pressing key. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 69
⃞ Operating hours ⃞ ⃞ See section Operating hours (Page 88) 4.9.x Module ⃞ ⃞ 4.10 Service Information ✓ See section Service information (Page 89) Language ✓ See section Setting the language (Page 67) SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
The following diagnostics functions are possible: ● Status ● Logbook ● Measured values ● Results ● Inputs and outputs ● System overview ● Overview of inputs and outputs ● Product information ● Operating hours ● Service/maintenance SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Menu call: Main menu → Diagnostics → Status. The following menu of the function groups with their group status is then displayed (example): Select the desired function group in order to check the individual status. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 72
A menu with the status of the individual analyzer modules is then displayed. Depending on the configuration, you can also display the status of individual details within the module, e.g. as shown in the following menu. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 73
The current measured value is within the set limits The current measured value is smaller than the limit set for 'Message with low violation' The current measured value is greater than the limit set for 'Message with high violation' SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
[3] Status of this message (last change in status), number of activations of this message since the last resetting of the logbook, fault message (see section ) Navigate to further messages using the keys. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Time axis (Y-T trend) 120 min. Current outputs Measured values as mA values Auxiliary values Auxiliary values as numbers Use the keys to navigate to the types of representation for the measured values, and select the desired representation using SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 76
The unit is displayed between them ● The bargraph is the representation of the measured value in relation to the measuring range. Use the keys to navigate to further measured values (if present). SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 77
2 and 3. However, measured values with data on the measuring point are only present if measuring point switching had previously been switched on. Use the keys to navigate to the lines, and branch to detailed information there by pressing SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 78
Range 1 Start Output range 1: same parameters as range 0 Range 1 End Auxiliary values Menu call: Main menu → Diagnostics → Measured values → Current outputs The following menu is then displayed (example): SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Current time (24-hour representation) Setpoint Setpoint of the used calibration gas Actual value Actual value of the used calibration gas (mean value) Absolute Absolute drift, i.e. total change in a drift value over several calibrations SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 80
The following parameters can be displayed: Display Description Date Current date (representation: DD-MM-YY) Time Current time (24-hour representation) Setpoint Setpoint of the used calibration gas Actual value Actual value of the used calibration gas (mean value) SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
The menu displays all analog outputs which have a signal source, together with their actual output current values. In order to obtain detailed information on an analog output, select it using the keys and then by pressing the key. The following menu is then displayed (example): SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 82
(0 = inactive, 1 = active). You must take into account the set switching logic (see menu 5.7.2 in section Configuring the digital outputs (Page 145)). In order to obtain detailed information on a digital output, select it using the keys and then by pressing key. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 83
The menu displays all configured analog inputs, together with their actual input current values. In order to obtain detailed information on an analog input, select it using the keys and then by pressing the key. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 84
Start-of-scale value of physical measuring range MR end Full-scale value of physical measuring range Digital inputs Menu call: Main menu → Diagnostics → IO → Digital input The following menu is then displayed (example): SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
This function provides an overview of the modules present in the analyzer. Menu call: Main menu → Diagnostics → System overview. The following menu is then displayed (example): The modules are shown left-justified, the measuring ranges and the components are shown indented. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Product information This function provides information on the analyzer hardware and software. Menu call: Main menu → Diagnostics → Product info The following menu is then displayed with the hardware components of the analyzer (example): SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 87
SW ID Identification of the installed software (vendor ID, version) SW date Release date of the installed software SW display Version of display software Tag No. Identification of measuring point (only as component of 'System') SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
This is important for timely purchasing of spare parts. Menu call: Main menu → Diagnostics → Operating hours The following menu is then displayed (example): Use the keys to select a module. The following menu is displayed (example): SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Setpoints and actual values of internal heater Motors * Operating state of an internal motor Restart Restart of module electronics Maintenance flag Activation of message "M" (status display) for the module * Optional parameters SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
✓ 3.1.x.1 Zero calibration ✓ 3.1.x.1.1 Results ✓ 3.1.x.2 Ref. point calibration ✓ 3.1.x.2.1 Results ✓ 3.1.x.4 Lin. correction ✓ 3.1.x.4.1 Results ✓ 3.1.x.10 Results ✓ 3.1.x.10.1 Zero point ✓ 3.1.x.10.2 Ref. point ✓ SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 91
Component ✓ 3.5.1.x.5.y.2 Active ✓ 3.5.1.x.5.y.3 Concentration ✓ 3.5.1.x.5.y.4 Purging time ✓ 3.5.1.x.5.y.5 As zero gas ✓ 3.5.1.x.5.y.5.1 Val. zero point Y/N ✓ 3.5.1.x.5.y.6 As ref. gas ✓ 3.5.1.x.5.y.6.1 Val. ref. point Y/N ✓ SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Risk of incorrect calibrations If the measuring duration is too short, the calibrations will be inexact. • In case of doubt, you should rather select the measuring duration to be too long and not too short. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 93
If the sample gas purging time is set too short, the analyzer signals the normal operating state before the measured values correspond to the actual concentrations. If the measured values control connected systems, the result could be faulty control. • Select a sufficiently long sample gas purging time! SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Main menu → Calibrations → Settings → Automatic The following menu is displayed with the names of the possible automatic procedures and their activation status (example). Use the keys to select the desired procedure, and activate this by pressing key. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 95
The following menu is displayed following selection of the first parameter (1 Active): You can select from the following: on - active off - inactive Set the desired status using the keys, and confirm with SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 96
2 as described in section Character input (Page 64). Setting the time unit The following menu is displayed following selection of the third parameter (3 Time unit) (example): Set the desired time unit using the keys, and confirm with SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 97
Character input (Page 64). Switch to the follow-up menu for the time using the key. Set the desired start date as described in section Character input (Page 64). Input of the time parameters for the automatic calibration procedure or validation measurement has then been completed. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
10 As ref. gas Set application as reference gas Basic settings You can use this function to make the basic settings of the calibration gas configuration. Menu call: Main menu → Calibrations → Settings → Calibration gases SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 99
Status of sample gas pump during use of the calibration gas Valve Digital output which is activated during use of the calibration gas for controlling a solenoid valve Settings of calibration gas for measurement SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 100
You can use this function to specify the availability of the calibration gas configuration. Menu call: Main menu → Calibrations → Settings → Calibration gases → Calibration gas setting → Active The following menu is displayed (example): SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 101
The flow of calibration gas can be controlled automatically in this manner. Menu call: Main menu → Calibrations → Settings → Calibration gases → Calibration gas setting → Valve SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 102
The digital output is electronically activated if the source is in the logical deactivated status (closed-circuit principle). If the source is logical activated, the switching output is electronically in the deactivated status (relay dropped-out) Set the desired switching logic using the keys. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 103
Menu call: Main menu → Calibrations → Settings → Calibration gases → Calibration gas setting → Use → Measured component The following menu is displayed with the previously set parameters of the selected component (example). SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 104
(example). The information on the right-hand side indicates the virtual components for whose calculation the real components are used. Only one component is displayed if the real and virtual components are identical. You can then select the desired component using the keys. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 105
This is meaningful, for example, if a calibration gas mixture is used which contains several components. Menu call: Main menu → Calibrations → Settings → Calibration gases → Calibration gas setting → Use → Measured component→ Concentration SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 106
• In case of doubt, you should rather select the purging time to be too long and not too short. Menu call: Main menu → Calibrations → Settings → Calibration gases → Calibration gas setting → Use → Measured component→ Purging time The following menu is displayed (example): Figure 7-2 3511514_Use_NO_Purging_time SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 107
The following menu is displayed (example): You can then set the availability using the keys. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
• Every calibration interrupts measuring mode. Therefore inform affected positions of the interruption in measuring mode. • The calibration is only correct if the sequence is correct: 1. Zero point calibration 2. Reference point calibration SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 109
Likewise, only calibrations are offered which can be carried out in the current operating mode. If at least one status message exists whose cause would make a calibration procedure unreliable or impossible (e.g. module fault, calibration gas fault), the associated calibration procedure is not available for selection. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 110
Main menu → Calibrations → Calibration → Measured component → Calibration function The following menu is displayed (example): Proceed as follows: 1. Connect the calibration gas to the sample gas inlet of the analyzer. 2. Select to start with the calibration. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 111
Component with current measured value (actual value) 3 Mean value Mean value of measured values (during the 'Measuring' phase) 4 Zero gas Name of calibration gas with setpoint 5 Cancel (not shown here) Cancel current procedure SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
You can use this function to display the result of the last calibration of the selected component or auxiliary value Menu call: Main menu → Calibrations → Calibration → Measured component → Results → Zero/reference point SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Starting the validation procedure Menu call: Main menu → Calibrations → Validation A menu is displayed with the current measured components. Use the keys to select the desired measured component, and activate this by pressing the key. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 114
A menu is displayed with the selected calibration or validation function, in this case the validation of the zero point. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 115
2 - Determination of measured value of calibration gas (actual value) Measuring 3 - Validation: the results are calculated and saved Calculating Calibration: calibration running 4 - Flow of sample gas Purging with sample gas SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 116
Component with current measured value (actual value) 3 Mean value Mean value of measured values (during the 'Measuring' phase) 4 Zero gas Name of calibration gas with setpoint 5 Cancel (not shown here) Cancel current procedure SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
If the date and time are not displayed, a validation measurement has not yet been carried out. Note Display function A validation cannot be started from this menu! Menu call: Main menu → Calibrations → Calibration → Measured component → Results → Zero/reference point SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
If a status message exists whose cause would make a calibration procedure unreliable or impossible, the associated calibration procedures cannot be selected. Calibration procedures which are currently "active" cannot be started. Menu call: Main menu → Calibrations → Group functions SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 119
'Cancel' function in order to cancel or abort the calibration procedure. In order to continue with the measurements, you must always wait for the end of the calibration procedure. The message 'Display results?' appears. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
This menu activates the status flag "C (Check)". If a digital output is connected accordingly, a signal can then be sent to an external system indicating that the SIPROCESS UV600 is not in measuring mode, for example because maintenance work is currently being carried out.
The analyzer is automatically restarted following the backup procedure. As a result, the measuring function is temporarily canceled. The analyzer is ready for operation again following execution of the restart. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
▸ Make sure that the test situation does not cause any problems with connected positions Menu call: Main menu → Maintenance → I/O test The following menu is displayed: Select the output to be tested using the keys. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 124
Analog output 4 has been selected here as example. Lines 3 and 4 show the minimum and maximum values; you can set the value which the analog output should have in line 2. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 125
Testing of the analog inputs is carried out as described in the section 'Analog outputs'. Digital inputs Following selection of the digital inputs, the menu is displayed with the possible digital inputs. Testing of the digital inputs is carried out as described in the section 'Digital outputs'. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
▸ Make sure that this situation does not cause any problems with connected positions. Menu call: Main menu → Maintenance → Restart BCU The following menu is displayed (example): Press the key to trigger the restart. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
(e.g. because of an external fault) or if the analyzer cannot measure temporarily (e.g. because a module is defective). Menu call: Main menu → Parameters → Measured values SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 131
The following menu is displayed with the possible setting functions (example): Use the keys to set the desired state. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Menu call: Main menu → Parameters → Measured-value display → [Measured component] → Format The following menu is displayed (example): Use the keys to set the desired state. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 133
Select the "Hold value" parameter. The following menu is displayed (example): Lines 3 and 4 show the smallest possible and largest possible numerical values; the desired numerical value can be entered in line 2 as described in section Character input (Page 64). SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
The following menu is displayed (example): You can now set the "Range selection" and "Status" parameters for the selected components. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 135
If you subsequently wish to change the switching logic, press the key to branch to the follow-up menu. Set the desired switching logic (direct or inverted) there using the keys. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
0 means there is no damping. Menu call: Main menu → Parameters → Damping → [Measured component] → El. T90% The following menu is displayed (example): Press the key to change the time constant. The following menu is displayed: SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 137
● If the measured values only change slowly, the dynamic damping responds like constant damping. The dynamic damping acts on all measured-value displays and outputs. Menu call: Main menu → Parameters → Damping → [Measured component] → Dyn damping SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 138
Change the 'Status' parameter by selecting the desired status using the keys and saving using the key. The values of the time constants and the threshold can be changed as described in section Character input (Page 64). SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
● (+) High violation ● (-) Low violation. Hysteresis Use the keys to select the third parameter "Hysteresis". Set the desired value in the follow-up menu as described in section Character input (Page 64). SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
● during the flow of calibration gas if this is set in this manner ● if a digital input is configured with the "Pump off" function and activated Menu call: Main menu → Parameters → Pump → Pump off SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 141
Main menu → Parameters → Pump → Pump off The following menu is displayed (example): You can now modify the value of the relative pump capacity in line 2 as described in section Character input (Page 64). SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Range sel. Mode of range selection Status Digital output for status of output range Assigning the internal signal source to an analog output In the previous menu, select parameter 1 (Source). The following menu is displayed (example): SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 143
Select the desired setting of the zero point using the keys. Note Possibility of misinterpretation If the setting '2 mA' or '4 mA' was selected for the zero point, signals below these values may be interpreted as a fault. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 144
– Use the keys to select the desired digital output. – In the subsequent menu, select the electronic switching logic. – In the subsequent menu, use the keys to select the electronic switching logic. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
('inv' on the screen) or direct (blanks). Assigning the status or control function (source) to a digital output In the previous menu, select the digital output. In the subsequent menu, select 'Source'. The following menu is displayed (example): SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 146
The digital output is electronically activated if the source is in the logical deactivated status (closed-circuit principle). If the source is logical activated, the switching output is electronically in the deactivated status (relay dropped-out) SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
An internal status or control function can be assigned to each digital input. This "source" controls the status of the digital input. A unique ID (tag) is assigned to each source. The electronic switching logic is inverted ('inv' on the screen) or direct (blanks). SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 148
Not occupied (electronic status of digital input has no effect) Prevents calibrations and validations 1. Select the desired destination using the keys. 2. Search for the desired function which the digital input is to control in the follow-up menus. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Set the desired switching logic using the keys. 7.5.8.4 Configuring the analog inputs The functionality of the analog inputs can only be configured using the 'SOPAS ET' PC software /7/. There are no menu functions for this. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
"4 Restart Ethernet" parameter, and activate the function by pressing the key. This function is always used should the LAN connection be faulty or cannot be established in the normal manner. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Date and time setting The date and time are retained for approximately 3 to 5 days following disconnection of the device from the power supply. Menu call: Main menu → Parameters → Date-time → Date SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Component, measuring point, and last measured value are displayed in the menus for the measured-value displays. Therefore not only the current measured value of a component can be selected, but also the values from the individual measuring points. This effect can also be deactivated. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
2. In the follow-up menu, use the keys to set the desired state. The following meanings apply: This measuring point is used for the measuring point switchover This measuring point is not used for the measuring point switchover SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 154
3. In the follow-up menu, use the keys to select the desired switching logic. The following meanings apply: – inverted = inv – direct = no display SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Main menu → Parameters → Additional functions → Measuring point switchover → Measured values Example of the displayed menu: Setting the measured component 1. Use the keys to select the desired component. 2. Use the keys to set the desired state. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
You can use this menu to carry out a manual start. The menu is empty if no user functions are programmed. Menu call: Main menu → Parameters → Additional functions → Measuring point switchover → Measured values Example of the displayed menu: SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Menu call: Main menu → Parameters → Additional functions → Display settings → Logon timeout. The following menu is displayed (example): Select the desired waiting time using the keys, and confirm the setting with SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
(e.g. ENTER, BACK, SAVE ...) is not activated within 30 minutes. The display backlighting can be switched on again by clicking on the right or left function key. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
– Remove liquid and/or solid residues by carrying out decontamination in accordance with the requirements resulting from such contamination. If necessary, contact the Siemens servicing department. If the enclosure has also come into contact with harmful gases during the application, it must also be decontaminated before carrying out maintenance or repair measures.
• Take the analyzer immediately out of operation by interrupting the power supply at an external point (e.g. by disconnecting the power plug from the power socket or switching off the external line fuse) • Contact the Siemens servicing department or other trained specialists in order to have the analyzer repaired. Maintenance The analyzer and the associated peripheral units must be regularly checked and serviced in order to guarantee correct functioning of the SIPROCESS UV600 and fault-free operation.
If liquid has penetrated the analyzer, it may no longer function. In this case: • Do not touch the analyzer! • Immediately interrupt the power supply and gas supply! • Inform the customer service department. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Check gas paths for leaks Replace UV lamp Replace gas filter for NO measurement Replace battery of control unit * 6M = six-monthly, 1Y = annually, 2Y= every 2 years, 10Y = every 10 years SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
● Following high external influences (e.g. high electromagnetic interferences) it could be the case that the software no longer functions correctly. In such cases, switch off the SIPROCESS UV600 and switch it on again after a few seconds. ● If the internal overtemperature fuse has tripped, inform the customer service department so that the fuse can be replaced.
). If necessary, you must also extend this action to all components of the gas preparation . The SIPROCESS UV600 is heated during operation. This prevents condensation of individual components in the analyzer. When the analyzer is now disconnected from the power supply, the sample gas remaining in the analyzer can condense and damage the internal gas path.
Recommended requirement 1 year 2 years 5 years A5E03707764 Display frame with operator module and motherboard A5E03707765 Cable: display - operator module and motherboard A5E03707766 Operator module and motherboard A5E03707239 Display unit for operator module SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
A5E03707943 Calibration chamber with holder for NO A5E03707944 Detector 1 A5E03707945 Detector 2 A5E03707965 Motherboard SIPROCESS UV600 AS 02 A5E03707966 Motherboard SIPROCESS UV600 AS 02, loaded with current software A5E03707967 Motherboard SIPROCESS UV600, loaded with current software and analyzer data...
Diaphragm pump type 123, 24 V/50 Hz A5E03707987 Diaphragm set EPDM for type 123 A5E03707988 O-ring for gas pump suspension A5E03708919 Electronics board SIPROCESS UV600 small module AS 02 A5E03708920 Electronics board SIPROCESS UV600 small module AS 02 with software A5E03708921...
Page 168
Spare parts/accessories 9.5 Gas module and pneumatic supply SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
– Operation + 5 ... +45 °C (41 ... 113 °F) – Transport and storage -10 ... +70 °C (14 ... 158 °F) [1] Maximum permissible inclination of base during operation with constant operating position SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 170
(≤ 2x smallest measuring range) Influence of ambient temperature: - Standard measuring ranges < 1%/10 K - Small measuring ranges < 2%/10 K (≤ 2x smallest measuring range) Setting time (T Starting time < 60 minutes SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 171
Dry inert gas (chemically neutral gas or gas mixture without condensing components) Purging gas pressure 15 ... 30 hPa Purging gas flow 20 l/h ... 100 l/h (333 cm /min ... 1667 cm /min) SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 172
Max. 30 V AC Max. 48 V DC Max. 50 mA Max. 15 V AC Max. 24 V DC Max. 200 mA Max. 12 V AC Max. 18 V DC Max. 500 mA SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
The electrostatic discharge current may lead to latent failure of a module, that is, this damage may not be significant immediately, but in operation may cause malfunction. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 176
In this way, the discharged energy can not affect the sensitive devices. Discharge your body before you start taking any measurements on a module. Do so by touching grounded metallic parts. Always use grounded measuring instruments. SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Analog Output Approx. approx. Calcium fluoride Controller Area Network, an asynchronous serial fieldbus system Methane Chlorine Chemiluminescence detector Centimeter Carbon monoxide Carbon dioxide Carbonyl sulfide Carbon disulfide Canadian Standards Association SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...
Page 178
Height unit (1 HU correspondence to 1 3/4 inch, i.e. 44.45 millimeter) Hectopascal (1 hPa corresponds to one millibar (mbar)) Hertz International Electrotechnical Commission Interference Filter Correlation A measuring method of the SIPROCESS UV600 Ingress Protection Degree of protection Kelvin Kilogram...
Page 179
Sulfur Recovery Unit SS-316 Stainless Steel 316 (US classification for stainless steel mat. no. 1.4401) Software Time (from lat. 'tempus') Slow-blow (fuse values) ™ Trade Mark Ultraviolet Volt Volt-ampere RMS voltage, peak-to-peak voltage Maintenance request SIPROCESS UV600 Operating Instructions, 10/2013, A5E03529375-02...