Honeywell DCP301 Program Controller Manuals

Manuals and User Guides for Honeywell DCP301 Program Controller. We have 1 Honeywell DCP301 Program Controller manual available for free PDF download: User Manual

Honeywell DCP301 User Manual (187 pages)

Digital Program Controller

Brand: Honeywell | Category: Controller | Size: 1.27 MB

Safety Precautions

3
- Table of Contents
  8
Conventions Used in this Manual

13
Chapter 1. GENERAL

14
- Features
  
  14
- Basic Function Blocks
  
  15
- Data Structure
  
  16
- System Configuration
  
  17
  - System Configuration by CPL Communications
    17
- Model Numbers
  
  18
  - Model Selection Guide
    18
Chapter 2. NAMES & FUNCTIONS of PARTS

19
- Structure
  
  19
- Console
  
  20
  - Basic Display State
    20
  - Display
    20
  - Keys
    22
  - Functions Using Two or more Keys
    25
  - Loader Jack
    25
- Input Type and Range no
  
  26
  - Inputs
    26
Chapter 3. MOUNTING

28
- External Dimensions
  
  28
- Panel Cutout Dimensions
  
  29
- Mounting
  
  30
  - Mounting Locations
    30
  - Noise Generating Sources and Countermeasures
    31
  - Dust-Proof Cover
    31
  - Mounting Method
    32
Chapter 4. WIRING

33
- Wiring Precautions
  
  33
- Compensating Lead
  
  35
- Terminal Connections
  
  36
- Layout of Terminals and Recommended Lead Draw-Out Direction
  
  37
- Connecting the Ground and Power Supply
  
  38
  - Power Supply
    38
  - Ground
    38
- Wiring of Standard and Add-On Terminal Base
  
  39
  - Standard Terminal Layout
    39
  - Add-On Terminal Layout
    39
- Connecting Inputs (Analog Inputs)
  
  40
  - Connecting Input 1
    40
- Connecting Control Outputs (Outputs 1, 2)
  
  41
  - Relay Output (0D)
    41
  - Current Output (5G)
    41
  - Position-Proportional Output (2G)
    41
  - Voltage Output (6D)
    42
  - Heat/Cool Output (3D)
    42
  - Heat/Cool Output (5K)
    42
- Connecting Auxiliary Outputs (Outputs 2, 3)
  
  43
  - 0D, 5G, 6D Auxiliary Outputs
    43
  - 2G, 3D, 5K Auxiliary Outputs
    43
- Connecting Event Output (Relay Output)
  
  44
- Connecting Time Event Output (Open-Collector)
  
  45
- 4-12 Connecting External Switch (RSW) Input
  
  46
- 4-13 Connecting for Communications
  
  48
  - RS-485 Interface
    48
- 4-14 Isolating Inputs and Outputs
  
  51
  - Control Outputs 0D, 5G, 6D, 3D, 5K
    51
  - Control Output 2G
    51
Chapter 5. FUNCTIONS

52
- Data
  
  52
  - Data Types
    52
- Program Patterns
  
  53
  - Patterns
    53
  - Events 1 to 3
    54
  - Time Events 1 to 5
    57
  - PID Set Selection
    59
  - G.soak (Guarantee Soak)
    59
  - PV Start
    60
  - Cycle
    60
  - Pattern Link
    61
- Modes
  
  62
  - Mode Type
    62
  - Mode Types
    62
  - Mode Transition
    64
  - Mode Transition Operations
    65
  - Mode Transition Limitations
    66
- Controller and Programmer
  
  67
- Input Processing Functions
  
  68
- Output Processing Functions
  
  69
  - Control Output
    69
  - SP Output
    73
  - Auxiliary Output
    73
Chapter 6. OPERATION

74
- Turning the Power on
  
  74
- Switching the Basic Display
  
  75
  - Display in Program Operation Mode
    76
  - Display in Constant-Value Operation Mode
    78
- Program Selection
  
  80
  - How to Select the Program no
    80
- External Switch (RSW) Operations
  
  81
  - External Switch (RSW) Inputs
    81
  - Program Selection
    82
  - Read Timing
    83
- Manual Operation and Auto-Tuning
  
  84
  - Manual Operation
    84
  - Auto-Tuning (AT)
    84
Chapter 7. PARAMETER SETUP

86
Chapter 8. PROGRAM SETUP

128
- Program Setup
  
  128
  - How to Enter Program Setup
    128
  - Selecting the Program No. to Set up
    128
  - Mode Transition
    129
  - Programming Map
    131
  - Display Details
    132
  - Setting up Pattern Items
    132
  - Setting up Events 1 to 3 Items
    133
  - Setting up Time Events 1 to 5
    135
  - Setting up PID Set No. Items
    136
  - Setting up G.soak (Guarantee Soak) Items
    137
  - Setting up G.soak Time-Out Items
    137
  - Setting up PV Start Items
    138
  - Setting up Cycle Items
    138
  - Setting up Pattern Link Items
    139
  - Deleting Programs
    139
  - Inserting and Deleting Segments
    140
- Copying Programs
  
  141
  - Operation
    141
- General Reset
  
  142
  - Operation
    142
Chapter 9. TROUBLESHOOTING

143
- Self-Diagnostics and Alarm Code Display
  
  143
- Trouble During Key Entry
  
  145
  - The Program No. Does Not Change by Pressing
    145
  - State
    145
  - Display State
    145
  - The Controller Does Not Change to RUN Mode by Pressing
    145
  - Run/Hold
    145
  - The Basic Display State
    145
  - The Controller Does Not Change to HOLD Mode by Pressing
    145
  - The Controller Cannot be Reset by Pressing
    145
  - PROG + RUN/HOLD in the Basic
    146
  - Display State
    146
  - The Program Is Not Advanced by Pressing
    146
  - Prog Disp
    146
  - The Controller Does Not Change to FAST Mode by Pressing
    146
  - In the Basic Display State
    146
  - The Controller Does Not Change to MANUAL Mode by Pressing
    146
  - The Controller Does Not Change to AUTO Mode by Pressing
    146
  - The Basic Display State
    146
  - Auto-Tuning (AT) Is Not Started by Pressing
    146
  - In the Basic Display
    147
  - State
    148
  - Items Cannot be Changed by Pressing , in Program Setup
    148
  - In Program Setup State
    148
  - Program Deletion Cannot be Confirmed by Pressing
    149
  - Func Clr
    149
  - The Program Cannot be Copied by Pressing
    149
  - General Reset Is Not Applied by Pressing
    149
  - Func Clr Disp
    149
  - Display State
    149
- Motor Adjustment Is Impossible
  
  150
- Replacing the Battery
  
  152
  - BAT LED Blinking
    152
  - Items to Prepare
    152
  - Replacement Procedure
    153
Chapter 10. SPECIFICATIONS

156
- Specifications
  
  156
  - Accessories/Option List
    162
  - Soft Dust-Proof Cover Set
    162
  - Hard Dust-Proof Cover Set
    162
  - Terminal Cover Set
    162
- External Dimensions
  
  163
  - Hard Dust-Proof Cover Set
    164
Chapter 11. CALIBRATION

165
- Precautions before Calibration
  165
- Equipment Needed
  165
- 11-1 Quick Reference Table for Calibration Items
  
  166
- 11-2 Calibration Procedures
  
  170
  - Enter Calibration Mode
    170
  - Function Test
    171
  - PV Calibration
    174
  - Cold Junction Sensor Calibration
    176
  - Current Output Calibration
    176
  - Revision History
    184

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Honeywell DCP301 Program Controller Manuals

Honeywell DCP301 User Manual (187 pages)

Table of Contents

Safety Precautions

Conventions Used in this Manual

Chapter 1. GENERAL

Features

Basic Function Blocks

Data Structure

System Configuration

Model Numbers

Chapter 2. NAMES & FUNCTIONS of PARTS

Structure

Console

Input Type and Range no

Chapter 3. MOUNTING

External Dimensions

Panel Cutout Dimensions

Mounting

Chapter 4. WIRING

Wiring Precautions

Compensating Lead

Terminal Connections

Layout of Terminals and Recommended Lead Draw-Out Direction

Connecting the Ground and Power Supply

Wiring of Standard and Add-On Terminal Base

Connecting Inputs (Analog Inputs)

Connecting Control Outputs (Outputs 1, 2)

Connecting Auxiliary Outputs (Outputs 2, 3)

Connecting Event Output (Relay Output)

Connecting Time Event Output (Open-Collector)

4-12 Connecting External Switch (RSW) Input

4-13 Connecting for Communications

4-14 Isolating Inputs and Outputs

Chapter 5. FUNCTIONS

Data

Program Patterns

Modes

Controller and Programmer

Input Processing Functions

Output Processing Functions

Chapter 6. OPERATION

Turning the Power on

Switching the Basic Display

Program Selection

External Switch (RSW) Operations

Manual Operation and Auto-Tuning

Chapter 7. PARAMETER SETUP

Parameter Setup

How to Use

Parameter Setup List

Chapter 8. PROGRAM SETUP

Program Setup

Copying Programs

General Reset

Chapter 9. TROUBLESHOOTING

Self-Diagnostics and Alarm Code Display

Trouble During Key Entry

Motor Adjustment Is Impossible

Replacing the Battery

Chapter 10. SPECIFICATIONS

Specifications

External Dimensions

Chapter 11. CALIBRATION

11-1 Quick Reference Table for Calibration Items

11-2 Calibration Procedures

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