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MELFA BFP-A3614
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Mitsubishi Electric MELFA BFP-A3614 manual available for free PDF download: Manual
Mitsubishi Electric MELFA BFP-A3614 Manual (212 pages)
Robot Seminar Textbook
Brand:
Mitsubishi Electric
| Category:
Robotics
| Size: 9.69 MB
Table of Contents
Table of Contents
9
Introduction
12
What Is the Force Sense Function
12
Features of the Force Sense Function
12
Main Applications
12
Procedure from Selection to Automatic Operation
13
Chapter 1 Force Sensor Specifications and Configuration
14
Force Sensor Specifications
14
Specifications of the Force Sensor
14
Force Sensor External Dimensions
15
Sensor Attachment Adapter External Dimensions
17
Configuration of the Force Sensor Set
19
System Configuration
20
Selecting the Force Sensor Set
22
Selection Flow
22
First Selection Table
23
Moment by the Hand Shape and Posture Change
24
Chapter 2 Attaching the Force Sensor
26
Attaching the Sensor Attachment Adapter
26
Install the Force Sensor
27
Installing Direction
27
Fixing Method
27
Checking the Force Sensor Installation Condition
28
Fixing the Force Sensor Cable
28
Relation between Parameter Installation Position and Angle (FSXTL)
29
Installation Position
29
Installation Angle
30
Tool Installation
31
Chapter 3 Device Connection and Wiring
32
Force Sense Interface Unit ⇔ Robot Controller
32
Series
32
F Series
34
Force Sense Interface Unit ⇔ Force Sensor
37
Power ON/OFF
37
When Turning the Power on
37
When Turning the Power off
37
Chapter 4 Parameter Setting
38
Force Sensor Parameter Setting
38
Force Sensor Parameter
38
Force Control Mode
39
Force Control Characteristics
40
Hand Parameter Setting
41
Connection and Setting Check
42
Checking the Coordinate System
42
Display the Force Sensor Data (Force Sense Monitor)
45
Details of Force Sensor Parameter
46
Force Sensor Parameter List
46
Robot Number (AXMENO), Axis Number (AXJNO)
47
Calibration
48
Maximum Offset Value (FSCORMX)
52
Tolerance Value (FSLMTMX)
52
Filter Time Constant (FSFLCTL)
53
Force Sensor Minimum Control Force (FSMINCTL)
53
Chapter 5 Force Sense Function (Programming)
54
Force Sense Function List
54
What Is Force Sense Control
55
Enable/Disable the Force Sense Control
56
Force Sense Control Enable/Disable Command (Fscon/Fscoff) with a Program
56
Force Sense Control Enable/Disable Selection with the Teaching Box
57
Condition Groups and Condition Numbers
58
Setting Method
58
Setting Example
59
Selecting Control Mode and Control Feature in Teaching Box
61
Control Mode and Control Characteristics Details
62
Settings for the Force Sense Control Conditions
62
Control Mode and Control Characteristics Setting Compatibility Table
64
Specifying the Force Sense Control Coordinate System (M_Fscod0/M_Fscod1, FSCOD0#)
65
Specifying the Force Control Mode (P_Fsmod0/P_Fsmod1, FSFMD0#)
66
Specifying the Stiffness Coefficient (P_Fsstf0/P_Fsstf1, FSSTF0#)
69
Specifying the Damping Coefficient (P_Fsdmp0/P_Fsdmp, FSDMP0#)
72
Specifying the Force Command Value and Limit Value (P_Fsfcd0/P_Fsfcd, FSFCMD0#)
73
Specifying the Force Sense Control Gain (P_Fsgn0/P_Fsgn1, FSSWF0#)
74
Specifying the Speed Command Value (P_Fsspd0/P_Fsspd1, FSSPD0#)
78
Specifying the Mode Switching Judgment Value (P_Fsswf0/P_Fsswf1, FSSWF0#)
79
Specifying the Force Detection Setting Value (P_Fsflm0/P_Fsflm1, FSFLMT0#)
82
Offset Cancel Designation
83
Gravity Offset Cancel Function
86
Chapter 6 Force Log
96
Force Log Parameters
96
Force Log Data Acquisition (Fslog On/Fslog Off)
97
Practice 7: Force Log
98
Force Sense Log Data Display (RT Toolbox3)
100
Start Method
100
Main Window
100
Force Log File FTP Transfer
101
Oscillograph (RT Toolbox3)
102
Chapter 7 Teaching Operation
104
Teaching Position Precautions
104
Teaching Position Search
105
Precautions When Using Stiffness Control
107
Practice
108
Practice 8: Teaching the Force Sense
108
Practice 9 Teaching the Insert Complete Position with the Force Sensor (Using the Force Control)
112
Practice 10 Teaching the Insert Complete Position with the Force Sensor (Using the Stiffness Control)
113
Chapter 8 Force Sense Function (Interrupt Processing)
114
Control Mode/Control Characteristics
114
Control Characteristics Change Commands (Fsgchg/Fsctrg)
114
Practice
116
Practice 11: Changing the Control Characteristics
116
Practice 12: Changing the Control Characteristics
120
Chapter 9 Force Sense Detection
124
Force Sense Detection
124
Mo Trigger (Defmotrg, Setmotrg, M_Motrg)
125
Force Detection Status (M_Fslmts, P_Fslmtr)
126
Data Latch (P_Fslmtx/P_Fslmtp/P_Fslmtd)
127
Data Verification (P_Fsmaxd / P_Fscurd)
128
Practice
130
Practice 13: Interrupt Processing
130
Chapter10 Exercise
134
Exercise 1: Phase Focusing and Assembly Inspection
134
Exercise 1-1 Hand Insertion and Withdraw Operation
134
Exercise 1-2 Perform Phase Focusing for the Gear at Hand Insertion, and Pulling out Operation
138
Exercise 1-3 Hand Insertion (Phase Focusing), Gear Rotation Confirmation, Pulling out Operation
144
Exercise 2 : Following Operation
150
Exercise 2-1 Follow the Curved Surface
150
Exercise 2-2 Move by Following the Curved Surface
154
Exercise 3: Interrupt Processing, Data Latch
160
Appendix 1 Connecting the Force Sensor
164
Appendix 1.1 Connecting the Force Sensor and the Force Sense Interface Unit
164
Robot with Internal Wiring (-SH**)
164
Standard Robot + Option (Forearm External Wiring Set)
164
Standard Robot + External Wiring (External Routing)
165
Appendix 2 Coordinate System Definition
166
Appendix 2.1 Force Sense Coordinate System (Mechanical Interface)
166
Appendix 2.2 Force Sense Coordinate System (Tool)
167
Appendix 2.3 Force Sense Coordinate System (XYZ)
167
Appendix 3 Contact Detection
168
Using the Contact Detection
168
Displaying the Force Detection Setting Value in the Teaching Box
169
Usage Example (Contact Detection/Force Sense Monitor)
170
Appendix 4 Operation of the Teaching Box (R56TB)
172
Appendix 4.1 Editing Parameter
172
Appendix 4.2 Force Control Operation
173
Checking the Force Sensor Data Communication
173
Offset Cancel Operation
174
Selecting the Control Mode/Control Characteristics
175
Force Sense Control Enable/Disable Selection
175
Force Sense Monitor
176
Position Search
176
Contact Detection
177
Appendix 5 Force Sense Log File
178
Appendix 5.1 Force Sense Log File FTP Transfer
178
FTP Parameter
178
FTP Connection/Setting
179
Appendix 5.2 RT Toolbox3 Creating a Project for the Oscillograph
180
Appendix 6 Reference Case
184
Appendix 6.1Program Example
184
Part Assembly Work (Force Control)
184
Phase Focusing Push
186
Coordinate Calculation
188
Appendix 7 Parameter
192
Appendix 7.1 Setting Parameters and Status Variables for Force Sense Control Conditions
192
Appendix 8 Troubleshooting
198
Appendix 8.1 Behaviour When Force Sense Control Errors Occur
198
Appendix 8.2 Force Sense Function Related Error List
199
Appendix 8.3 Force Sense Function Related Error Details
202
Appendix 8.4 Force Sense Interface Unit Errors
209
Appendix 8.5 Q&A
210
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