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Melservo MR-J3-100B4
Mitsubishi Electric Melservo MR-J3-100B4 Manuals
Manuals and User Guides for Mitsubishi Electric Melservo MR-J3-100B4. We have
2
Mitsubishi Electric Melservo MR-J3-100B4 manuals available for free PDF download: Manual, Instruction Manual
Mitsubishi Electric Melservo MR-J3-100B4 Manual (500 pages)
Brand:
Mitsubishi Electric
| Category:
Servo Drives
| Size: 13.83 MB
Table of Contents
Table of Contents
10
Part 1: Summary of MR-J3/MR-J3W Replacement 1- 1 to
16
Summary of Mr-J3/Mr-J3W Replacement
16
Major Replacement Target Model
17
Servo Amplifier Replacement Target Model
17
Servo Motor Replacement Target Model
17
Flow of Replacement
18
Summary
18
Flow of Review on Replacement
18
Configuration Diagram
19
Changes from MR-J3 Series to MR-J4 Series
20
Changes from MR-J3W Series to MR-J4 Series
22
Review on Replacement
24
Checking the System Prior to Replacement
24
Determination of Base Replacement Model
24
Attachment Compatibility Check
28
Detailed Review on Replacement Model
28
Peripheral Equipment Check
28
Startup Procedure Check
28
Related Materials
28
Catalog
28
Instruction Manual
28
Replacement Tool for Replacing MR-J3 with MR-J4
29
MITSUBISHI ELECTRIC FA Global Website
29
Summary
29
Case Study on Replacement of Mr-J3-_A
31
Review on Replacement Method
31
Replacement Method
31
Differences between Mr-J3-_A_ and Mr-J4-_A
33
Function Comparison Table
33
Comparison of Standard Connection Diagrams
35
List of Corresponding Connectors and Terminal Blocks
37
Comparison of Peripheral Equipment
42
Comparison of Parameters
43
Setting Requisite Parameters Upon Replacement
43
Parameter Comparison List
45
Comparison of Parameter Details
49
Important Points for Replacement
92
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_ 3- 1 to
94
Case Study on Replacement of Mr-J3-_B
95
Review on Replacement Method
95
Replacement Method
96
Differences between Mr-J3-_B_ and Mr-J4-_B
99
Function Comparison Table
99
Comparison of Networks
101
Comparison of Standard Connection Diagrams
101
List of Corresponding Connectors and Terminal Blocks
102
Comparison of Peripheral Equipment
105
Comparison of Parameters
106
Setting Requisite Parameters Upon Replacement
107
Parameter Comparison List
108
Comparison of Parameter Details
111
Application of Functions
142
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B 4- 1 to
144
Case Study on Replacement of Mr-J3W-_B
145
Review on Replacement Method
145
Servo Amplifier Replacement Model
145
Replacement Method
146
Differences between Mr-J3W-_B and Mr-J4W2-_B
149
Function Comparison Table
149
Configuration Including Auxiliary Equipment
150
Comparison of Networks
152
Comparison of Standard Connection Diagrams
152
List of Corresponding Connectors and Terminal Blocks
153
Main Circuit Terminal Block
155
MR-J3W-_B => MR-J4W2-_B Comparison Table of Servo Amplifier Dimensions/Installation Differences
156
Comparison Dimensions
156
Installation Differences
156
MR-J3W-_B => MR-J4W2-_B Comparison Table of Servo Amplifier Dimensions
156
Comparison of Peripheral Equipment
156
Comparison of Parameters
157
Setting Requisite Parameters Upon Replacement
158
Parameter Comparison List
159
Comparison of Parameter Details
163
Application of Functions
185
Part 5: Common Reference Material 5- 1 to
186
Specification Differences
187
Detailed Specification/Function Differences
187
Servo Amplifier
189
Main Circuit Terminal Block
189
Comparison of Encoder Signals (CN2)
193
Dynamic Brake: Coasting Distance
194
Forced Stop Deceleration Function Selection
202
Servo Setup Software: Setup Software (SETUP221E) => MR Configurator2
204
Servo Amplifier Initializing Time
205
The Pulse Width of the Encoder Z-Phase Pulse
207
Comparison of Networks
208
Comparison of Servo System Network Specifications
208
Servo Amplifier Dimensions/Attachment Differences
210
MR-J3 Series => MR-J4 Series Comparison Table of Servo Amplifier Dimensions/Installation Differences
210
General-Purpose Interface/Sscnet III Interface 200 V/100 V Class (22 Kw or Less)
210
General-Purpose Interface/Sscnet III Interface 400 V Class (22 Kw or Less)
215
Parameter Conversion
219
Operation Procedure of Parameter Conversion
219
Converting the Parameters of MR-J3-_A_ and Writing Them to the MR-J4-_A
220
MR-J3-_A_ Parameter Diversion Procedure
220
Parameter Reading from the Servo Amplifier MR- J3-_A
220
Servo Amplifier
220
Conversion Rules (MR-J3-_A_ => MR-J4-_A_)
226
Parameters that Need to be Checked after Parameter Conversion
230
MR-J3-_B_ and MR-J3W-_B Parameter Diversion Procedure
231
Changing QD75MH to QD77MS/LD77MS
232
Changing Q17Nhcpu/Q17Ndcpu/Q170Mcpu to Q17Ndscpu/Q170Mscpu(-S1)
234
Conversion Rules (MR-J3-_B_ and MR-J3W-_B => MR-J4-_B_ and MR-J4W2-_B)
236
Parameters that Need to be Checked after Parameter Conversion
239
Common Points to Note
241
Method for Checking the Software Version
241
Checking with MR Configurator2 (SW1DNC-MRC2-E)
241
Communication Function (Mitsubishi General-Purpose Ac Servo Protocol)
242
Structure
243
Configuration Diagram
243
Precautions for Using RS-422/RS-232C/USB Communication Function
245
Communication Specifications
246
Outline of Communication
246
Parameter Setting
246
Protocol
247
Transmission Data Configuration
247
Character Codes
248
Checksum
249
Error Codes
249
Time-Out Processing
249
Initialization
250
Retry Processing
250
Communication Procedure Example
251
Command and Data No. List
252
Reading Command
252
Writing Commands
258
Detailed Explanations of Commands
260
Data Processing
260
Status Display Mode
262
Parameter
263
External I/O Signal Status (DIO Diagnosis)
267
Input Device On/Off
270
Disabling/Enabling I/O Devices (DIO)
271
Input Devices On/Off (Test Operation)
272
Test Operation Mode
273
Output Signal Pin On/Off (Output Signal (DO) Forced Output)
277
Alarm History
278
Current Alarm
279
Other Commands
280
Hf-_P/Ha-_P/Hc-_P Motor Drive
282
MR-J3 Series Motors Which Are Available with MR-J4-_A_ and MR-J4-_B
282
Application of Functions
285
J3 Compatibility Mode
285
J3 Outline of J3 Compatibility Mode
285
Operation Modes Supported by J3 Compatibility Mode
285
J3 Compatibility Mode Supported Function List
286
How to Switch J4 Mode/J3 Compatibility Mode
288
How to Use the J3 Compatibility Mode
289
Cautions for Switching J4 Mode/J3 Compatibility Mode
290
Cautions for the J3 Compatibility Mode
290
Change of Specifications of "J3 Compatibility Mode" Switching Process
291
Extension Function
294
Master-Slave Operation Function
351
Scale Measurement Function
355
Functions and Configuration
355
Scale Measurement Encoder
357
How to Use Scale Measurement Function
360
Servo Motor Replacement
363
Servo Motor Substitute Model and Compatibility
363
Comparison of Servo Motor Specifications
373
Comparison of Servo Motor Mounting Dimensions
373
Detailed Comparison of Servo Motor Mounting Dimensions
378
Comparison of Mounting Dimensions for Geared Servo Motors (for High Precision Applications: HC-RP_G5 → HG-SR_G5)
379
Comparison of Actual Reduction Ratios for Geared Servo Motors
381
Comparison of Moment of Inertia
382
Comparison of Servo Motor Connector Specifications
393
Comparison of Servo Motor Torque Characteristics
414
Comparison Table of Regenerative Option Combinations
425
Regenerative Options (200 V Class /100 V Class)
426
Combination and Regenerative Power for the MR-J3/MR-J3W Series
426
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
427
External Form Comparison
428
Regenerative Options (400 V Class)
429
Combination and Regenerative Power for the MR-J3 Series
429
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
430
External Form Comparison
431
Comparison Table of Dynamic Brake Option Combinations
432
External Form Comparison
432
Comparison Table of Cable Option Combinations
433
Changes from MR-J3 Series to MR-J4 Series
433
Changes from MR-J3W Series to MR-J4W2-_B Servo Amplifier
435
Power Supply Wire Size
436
Selection of Power Supply Wire Size (Example)
436
MR-J3 Series Power Supply Wire Size
436
MR-J4 Series Power Supply Wire Size
440
MR-J3W Series Power Supply Wire Size
442
MR-J4W2-_B Servo Amplifier, Power Supply Wire Size
443
Selection Example of Crimp Terminals
444
MR-J3 Series Crimp Terminal
444
MR-J4 Series Crimp Terminal
445
Selection of Molded-Case Circuit Breaker, Fuse, and Magnetic Contactor (Example)
446
MR-J3 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
446
MR-J4 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors (Recommended)
447
MR-J3W Series, No-Fuse Breakers, Fuses, Magnetic Contactors
448
MR-J4W2-_B Servo Amplifier, No-Fuse Breakers, Fuses, Magnetic Contactors
449
Battery
450
Combinations of Batteries and the Servo Amplifier
450
MR-J3 Series Battery
451
MR-J4 Series Battery
452
Battery Replacement Procedure
452
When Using the MR-BAT6V1SET Battery
453
When Using MR-BAT6V1BJ Battery for Junction Battery Cable
454
When Using MR-BT6VCASE Battery Case
455
MR-J3W Series Battery
456
MR-BTCASE Battery Case and MR-BAT Battery
456
MR-J4W2-_B Servo Amplifier, Battery
457
MR-BT6VCASE Battery Case
457
MR-BAT6V1 Battery
463
Emc Filter (Recommended)
464
MR-J3/MR-J3W/MR-J4 Series EMC Filter (Recommended) (100 V/200 V/400 V Class)
464
Connection Example
465
Dimensions
466
Power Factor Improving Ac Reactor/Power Factor Improving DC Reactor
470
MR-J3 Series Power Factor Improving DC Reactor
470
MR-J3/MR-J3W Series Power Factor Improving AC Reactor
472
MR-J4 Series Power Factor Improving DC Reactors (200 V Class)
474
MR-J4 Series Power Factor Improving DC Reactors (400 V Class)
476
MR-J4 Series Power Factor Improving AC Reactors (200 V/100 V Class)
478
MR-J4 Series Power Factor Improving AC Reactors (400 V Class)
480
Setup Software (Setup221E)
482
MR-J3/MR-J3W Series Setup Software (SETUP221E)
482
Specifications
482
MR-J4 Series MR Configurator2
483
Specifications
483
System Configuration
484
Components
484
Connection with Servo Amplifier
485
Precautions for Using USB Communication Function
485
Panel through Attachment
486
MR-J3 Series (MR-J3ACN)
486
MR-J4 Series (MR-J4ACN15K/MR-J3ACN)
488
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Mitsubishi Electric Melservo MR-J3-100B4 Instruction Manual (408 pages)
Melservo J3 Series General-Purpose AC Servo SSCNET Compatible
Brand:
Mitsubishi Electric
| Category:
Amplifier
| Size: 17.73 MB
Table of Contents
Safety Instructions
2
Table of Contents
16
Functions and Configuration
22
Introduction
22
Function Block Diagram
23
Servo Amplifier
23
Servo Amplifier Standard Specifications
26
Function List
28
Model Code Definition
29
Combination with Servo Motor
31
Structure
32
Parts Identification
32
Connector
32
Removal and Reinstallation of the
39
Configuration Including Auxiliary Equipment
42
Installation
50
Installation Direction and Clearances
50
Keep out Foreign Materials
52
Cable Stress
52
SSCNET Cable Laying
53
Inspection Items
55
Parts Having Service Lives
55
Signals and Wiring
56
Input Power Supply Circuit
57
I/O Signal Connection Example
65
Explanation of Power Supply System
67
Signal Explanations
67
Power-On Sequence
68
CNP1, CNP2, CNP3 Wiring Method
69
Connectors and Signal Arrangements
78
Signal (Device) Explanations
79
Alarm Occurrence Timing Chart
82
Interfaces
83
Internal Connection Diagram
83
Detailed Description of Interfaces
84
Source I/O Interfaces
86
Treatment of Cable Shield External Conductor
87
SSCNET Cable Connection
88
Connection of Servo Amplifier and Servo Motor
90
Connection Instructions
90
Power Supply Cable Wiring Diagrams
91
Servo Motor with Electromagnetic Brake
101
Safety Precautions
101
Timing Charts
102
Wiring Diagrams (HF-MP Series HF-KP Series Servo Motor)
104
Grounding
105
Control Axis Selection
106
Switching Power on for the First Time
108
Startup Procedure
108
Wiring Check
109
Surrounding Environment
110
Start up
111
Servo Amplifier Display
112
Test Operation
114
Test Operation Mode
115
Test Operation Mode in MR Configurator
115
Motorless Operation in Controller
117
Basic Setting Parameters (No.pa )
118
Parameter List
118
Parameter Write Inhibit
119
Selection of Regenerative Option
120
Using Absolute Position Detection System
121
Forced Stop Input Selection
121
Auto Tuning
122
In-Position Range
123
Selection of Servo Motor Rotation Direction
124
Encoder Output Pulse
124
Gain/Filter Parameters (No. PB )
126
Parameter List
126
Detail List
127
Extension Setting Parameters (No. PC )
134
Parameter List
134
List of Details
135
Analog Monitor
138
Alarm History Clear
140
I/O Setting Parameters (No. PD )
141
Parameter List
141
List of Details
142
Different Adjustment Methods
144
Adjustment on a Single Servo Amplifier
144
Adjustment Using MR Configurator
145
Auto Tuning Mode
146
Auto Tuning Mode Operation
147
Adjustment Procedure by Auto Tuning
148
Response Level Setting in Auto Tuning Mode
149
Manual Mode 1 (Simple Manual Adjustment)
150
Interpolation Mode
154
Differences between MELSERVO-J2-Super and MELSERVO-J3 in Auto Tuning
155
Adaptive Filter
156
Function Block Diagram
156
Machine Resonance Suppression Filter
159
Advanced Vibration Suppression Control
161
Low-Pass Filter
165
Gain Changing Function
165
Applications
165
Function Block Diagram
166
Parameters
167
Gain Changing Operation
169
Troubleshooting
172
Alarms and Warning List
172
Remedies for Alarms
173
Troubleshooting
174
Remedies for Warnings
179
Outline Drawings
182
Characteristics
194
Overload Protection Characteristics
194
Power Supply Equipment Capacity and Generated Loss
196
Dynamic Brake Characteristics
199
Dynamic Brake Operation
199
The Dynamic Brake at the Load Inertia Moment
201
Cable Flexing Life
202
Inrush Currents at Power-On of Main Circuit and Control Circuit
203
Cable/Connector Sets
204
Combinations of Cable/Connector Sets
205
Encoder Cable/Connector Sets
211
Motor Power Supply Cables
220
Motor Brake Cables
221
SSCNET Cable
222
Regenerative Options
224
Options
234
FR-BU2-(H) Brake Unit
237
Brake Unit Parameter Setting
238
Selection
238
Connection Example
239
Outline Dimension Drawings
246
Power Regeneration Converter
248
Power Regeneration Common Converter
251
External Dynamic Brake
259
Junction Terminal Block PS7DW-20V14B-F (Recommended)
264
MR Configurator
266
Battery MR-J3BAT
267
Heat Sink Outside Mounting Attachment (MR-J3ACN)
268
Recommended Wires
270
No-Fuse Breakers, Fuses, Magnetic Contactors
274
Power Factor Improving DC Reactor
274
Power Factor Improving AC Reactors
276
Relays (Recommended)
277
Surge Absorbers (Recommended)
278
Noise Reduction Techniques
278
Line Noise Filter (FR-BLF)
283
Leakage Current Breaker
285
EMC Filter (Recommended)
287
Features
292
Specifications
293
Battery Installation Procedure
294
Confirmation of Absolute Position Detection Data
296
Functions and Menus
298
Function Block Diagram
299
Packing List
301
Standard Specifications
302
Model Definition
305
Combinations of Converter Units, Drive Unit and Servo Motors
306
Parts Identification
307
Removal and Reinstallation of the Terminal Block Cover
310
Servo System with Auxiliary Equipment
316
Installation
317
Installation Direction and Clearances
318
Inspection
319
Signals and Wiring
320
Magnetic Contactor Control Connector (CNP1)
321
Input Power Supply Circuit
323
Terminal
328
How to Use the Connection Bars
329
Connectors and Signal Arrangements
330
Converter Unit Signal (Device) Explanations
332
Timing Chart
334
Servo Motor Side Details
342
Display Section and Operation Section of the Converter Unit
344
Parameter Mode
349
Parameters for Converter Unit
350
Parameter List
350
List of Details
351
Converter Unit
352
Troubleshooting
352
Outline Drawings
359
Overload Protection Characteristics
362
Power Supply Equipment Capacity and Generated Loss
363
Dynamic Brake Characteristics
364
Inrush Currents at Power-On of Main Circuit and Control Circuit
366
Options
367
External Dynamic Brake
374
Recommended Wires
377
No-Fuse Breakers, Fuses, Magnetic Contactors
378
Power Factor Improving DC Reactor
379
Leakage Current Breaker
381
EMC Filter (Recommended)
383
FR-BU2-(H) Brake Unit
385
Appendix
398
App 1. Parameter List
398
App 2. Signal Layout Recording Paper
400
App 3. Twin Type Connector : Outline Drawing for 721-2105/026-000(WAGO)
400
App 4. Change of Connector Sets to the Rohs Compatible Products
401
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