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MR-J2S-100CL
Mitsubishi Electric MR-J2S-100CL Manuals
Manuals and User Guides for Mitsubishi Electric MR-J2S-100CL. We have
2
Mitsubishi Electric MR-J2S-100CL manuals available for free PDF download: Transition Handbook, Instruction Manual
Mitsubishi Electric MR-J2S-100CL Transition Handbook (662 pages)
Servo Amplifiers & Motors
Brand:
Mitsubishi Electric
| Category:
Control Systems
| Size: 48.23 MB
Table of Contents
Table of Contents
10
Part 1: Summary of MR-J2S/MR-J2M Replacement 1-1 to
18
Summary of Mr-J2S/Mr-J2M Replacement
18
Major Replacement Target Model
19
Servo Amplifier Replacement Target Model
19
Servo Motor Replacement Target Model
19
Flow of Replacement
20
Summary
20
Flow of Review on Replacement
20
Review on Replacement
24
Checking the System Prior to Replacement
24
Determination of Base Replacement Model
25
Mounting Compatibility Check
29
Detailed Review on Replacement Model
29
Peripheral Equipment Check
29
Startup Procedure Check
29
Related Materials
29
Catalog
29
Instruction Manual
29
Replacement Manual
30
Renewal Tool
30
Replacement Tool for Replacing MR-J2S Series with MR-J4 Series
30
MITSUBISHI ELECTRIC FA Global Website
30
Part 2: Review on Replacement of MR-J2S-_A_ with MR-J4-_A_ 2-1 to
32
Case Study on Replacement of Mr-J2S-_A
33
Review on Replacement Method
33
Replacement Method
33
Differences between Mr-J2S-_A_ and Mr-J4-_A
35
Function Comparison Table
35
Function List
36
Comparison of Standard Connection Diagrams
37
List of Corresponding Connectors and Terminal Blocks
39
Comparison of Peripheral Equipment
44
Comparison of Parameters
45
Setting Requisite Parameters Upon Replacement
45
Parameter Comparison List
47
Comparison of Parameter Details
50
Important Points for Replacement (Command Pulse Logic Settings)
76
Part 3: Review on Replacement of MR-J2S-_B_ with MR-J4-_B_ 3-1 to
78
Case Study on Replacement of Mr-J2S-_B
80
Review on Replacement Method
80
Replacement Method
81
Differences between Mr-J2S-_B_ and Mr-J4-_B
84
Function Comparison Table
84
Function List
84
Comparison of Networks
85
Comparison of Servo System Network Specifications
85
Comparison of Standard Connection Diagrams
87
List of Corresponding Connectors and Terminal Blocks
88
Comparison of Peripheral Equipment
91
Comparison of Parameters
92
Setting Requisite Parameters Upon Replacement
93
Parameter Comparison List
94
Comparison of Parameter Details
96
Important Points for Replacement
108
Part 4: Review on Replacement of MR-J2S-_CP_/CL_ with MR-J4-_A_-RJ
111
Case Study on Replacement of Mr-J2S-_Cp_/Cl
111
Consideration of Replacement Method
111
Replacement Method
111
Differences
113
Function Comparison Table
113
Function List
116
Comparison of Standard Connection Diagrams
118
List of Corresponding Connectors and Terminal Blocks
120
Comparison of Peripheral Equipment
123
Comparison of Parameters
124
Setting Requisite Parameters Upon Replacement
124
Parameter Comparison List
126
Comparison of Parameter Details
129
Comparison of Communication Commands
149
Part 5: Review on Replacement of MR-J2S-30 Kw or Higher Capacity Models with MR-J4-DU_ 5-1 to
162
Functions and Configuration
163
Differences between MR-J2S-30 Kw or Higher Capacity Models and MR-J4-DU
163
Combination of Converter Unit, Drive Unit, and Servo Motor
164
Configuration with Peripheral Equipment
165
Installation
167
Magnetic Contactor Control Connector (CNP1) [Exclusively for MR-J4-DU_]
169
Signals and Wiring
171
Comparison of Standard Connection Diagrams
171
Power-On Sequence
176
List of Corresponding Connectors and Terminal Blocks
181
Parameters
186
Comparison of Parameters
186
Characteristics
191
Capacity of Power Source Facility and Generation Loss
191
Inrush Current When Turning on the Main Circuit/Control Circuit Power Supply
192
Options and Peripheral Equipment
193
Comparison Table of Cable Option Combinations
193
MR-J3CDL05M (0.5 M) Protection Coordination Cable
193
Wire Selection Example
194
MR-J2S-Series Power Supply Wire Size
195
MR-J4-Series, Power Supply Wire Size
196
Selection of No-Fuse Breakers, Fuses, and Magnetic Contactors (Example)
198
MR-J2S-Series, No-Fuse Breakers and Magnetic Contactors (Recommended)
198
MR-J4-Series, No-Fuse Breakers, Fuses, and Magnetic Contactors (Recommended)
198
BU2-(H) Brake Unit
200
Selection
200
Parameter Setting of Brake Units
201
Connection Example
201
Dimensions
217
Comparison of Peripheral Equipment
218
Part 6: Review on Replacement of MR-J2M with MR-J4
220
Case Study on Replacement of Mr-J2M
221
Replacement Method
221
Equipment Configuration
221
Differences between Mr-J2M-A and Mr-J4-_A
222
Function Comparison Table
222
General
222
Comparison of Standard Connection Diagrams
223
List of Corresponding Connectors and Terminal Blocks
224
Comparison of Peripheral Equipment
227
Comparison of Parameters
227
Parameter Comparison List
227
Differences between Mr-J2M-B and Mr-J4-_B
230
Review on Replacement Method
230
Replacement Method
231
Function Comparison Table
232
Comparison of Standard Connection Diagrams
233
List of Corresponding Connectors and Terminal Blocks
234
Comparison of Peripheral Equipment
235
Comparison of Parameters
236
Parameter Comparison List
236
Part 7: Common Reference Material 7-1 to
240
Specification Differences
241
Detailed Specification/Function Differences
241
Servo Amplifier
245
Main Circuit Terminal Block
245
Comparison of Encoder Signals (CN2)
248
Dynamic Brake: Coasting Distance
249
Forced Stop Deceleration Function Selection
255
DC Power Supply for Interface: Built-In ⇒ Outside Supply Requisite
256
Servo Setup Software: Setup Software (SETUP161E) ⇒ MR Configurator2
257
Communication I / F: RS-232C ⇒ USB
257
Servo Amplifier Initializing Time
258
The Pulse Width of the Encoder Z-Phase Pulse
260
Servo Amplifier Dimensions/Attachment Differences
261
MR-J2S ⇒ MR-J4 Comparison Table of Servo Amplifier Dimensions/Installation Differences
261
General-Purpose Interface/Sscnet Interface 200 V Class (22 Kw or Less)
261
General-Purpose Interface/Sscnet Interface 100 V Class (0.4 Kw or Less)
261
Built-In Positioning Function/Program Supported 200 V Class (7 Kw or Less)
262
Built-In Positioning Function/Program Supported 100 V Class (0.4 Kw or Less)
262
General-Purpose Interface Drive Unit/Sscnet Interface Drive Unit 200 V Class (30 Kw or More)
266
General-Purpose Interface/Sscnet Interface 400 V Class (22 Kw or Less)
268
General-Purpose Interface Drive Unit/Sscnet Interface Drive Unit 400 V Class (30 Kw or More)
271
MR-J2M-_ ⇒ MR-J4-_ Comparison Table of Servo Amplifier Dimensions/Installation Differences
274
MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ Parameter Diversion Procedure
278
Operation Procedure of Parameter Conversion
278
MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ Parameter Diversion Procedure
279
Parameter Reading from the Servo Amplifier MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL
279
Converting the Parameters of MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ and
279
Conversion Rules
286
MR-J2S-_B_ Parameter Diversion Procedure
321
Changing QD75M to QD77MS/LD77MS
322
Changing the Motion Controller a Series/Q17Ncpu to Q17Ndscpu/Q170Mscpu(-S1)
325
Conversion Rules (MR-J2S-_B_ => MR-J4-_B_)
327
Common Points to Note
333
Points to Note When Replacing a Battery
333
Servo Amplifier Battery Mounting Method
334
Disassembly Method
335
Replacement Procedure of MR-BAT6V1SET Built-In Battery
335
Hc-_Fs /Ha-_Fs Motor Drive
336
Parameter Setting
336
Corresponding Software Version
337
Method for Checking the Software Version
340
Overload Protection Characteristics (Important Points for Combining the Drive Unit MR-J4-DU55K_4 and HA-LFS Motor)
341
Part 8: Review on Replacement of Motor 8-1 to
342
Servo Motor Replacement
343
Servo Motor Substitute Model and Compatibility
343
Comparison of Servo Motor Specifications
353
Comparison of Servo Motor Mounting Dimensions
353
Detailed Comparison of Servo Motor Mounting Dimensions
357
Comparison of Mounting Dimensions for Geared Servo Motors
359
Comparison of Geared Servo Motors
365
Comparison of Actual Reduction Ratios for Geared Servo Motors
365
Comparison of Reducer Efficiency of Geared Servo Motors
365
Comparison of Moment of Inertia
366
Comparison of Servo Motor Connector Specifications
377
Comparison of Servo Motor Torque Characteristics
394
Part 9: Review on Replacement of Optional Peripheral Equipment 9-1 to
410
Comparison Table of Regenerative Option Combinations
411
Regenerative Options (200 V/100 V)
412
Combination and Regenerative Power for the MR-J2S Series
412
Combination and Regenerative Power for the MR-J2M Series
412
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
413
External Form Comparison
414
Regenerative Options (400 V Class)
415
Combination and Regenerative Power for the MR-J2S Series
415
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
416
External Form Comparison
417
Comparison Table of Dynamic Brake Option Combinations
419
External Form Comparison
420
Comparison Table of Cable Option Combinations
421
Power Supply Wire Size
422
Selection of Power Supply Wire Size (Example)
422
MR-J2S-Series Power Supply Wire Size
422
MR-J4-Series Power Supply Wire Size
424
Selection Example of Crimp Terminals
427
MR-J2S-Series Crimp Terminal
427
MR-J4-Series Crimp Terminal
428
Selection of Molded-Case Circuit Breaker, Fuse, and Magnetic Contactor (Example)
429
MR-J2S Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
429
MR-J4 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
430
Battery
432
MR-J2S-Series Battery
432
Battery Replacement Procedure
432
MR-J2M-Series Battery Unit
432
MR-J4-Series Battery
433
Battery Replacement Procedure
433
When Using the MR-BAT6V1SET Battery
434
When Using MR-BAT6V1BJ Battery for Junction Battery Cable
435
When Using MR-BT6VCASE Battery Case
436
Emc Filter
437
MR-J2S-Series EMC Filter (200 V/100 V Class)
437
Dimensions
437
MR-J2S-Series EMC Filter (400 V Class)
439
Dimensions
439
MR-J4-Series EMC Filter (Recommended) (200 V Class)
441
Connection Example
441
Dimensions
442
MR-J4-Series EMC Filter (Recommended) (400 V Class)
444
Combination with the Servo Amplifier
444
Connection Example
444
Dimensions
444
Power Factor Improving Ac Reactor/Power Factor Improving DC Reactor
446
MR-J2S-Series Power Factor Improving AC Reactor (200 V/100 V Class)
446
MR-J2S-Series Power Factor Improving DC Reactor (200 V Class)
447
MR-J2S-Series Power Factor Improving AC Reactor (400 V Class)
448
MR-J2S-Series Power Factor Improving DC Reactor (400 V Class)
449
MR-J4-Series Power Factor Improving DC Reactor (200 V Class)
450
MR-J4-Series Power Factor Improving AC Reactor (200 V/100 V Class)
452
MR-J4-Series Power Factor Improving DC Reactor (400 V Class)
454
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Mitsubishi Electric MR-J2S-100CL Instruction Manual (337 pages)
General-Purpose AC Servo
Brand:
Mitsubishi Electric
| Category:
Amplifier
| Size: 5.18 MB
Table of Contents
Safety Instructions
2
Table of Contents
12
1 Functions and Configuration
18
Introduction
18
Function Block Diagram
21
System Configuration
22
I/O Devices
27
Servo Amplifier Standard Specifications
28
Function List
30
Model Code Definition
31
Combination with Servo Motor
32
Structure
33
Part Names
33
Removal and Reinstallation of the
37
Servo System with Auxiliary Equipment
39
2 Installation
44
Environmental Conditions
44
Installation Direction and Clearances
45
Keep out Foreign Materials
46
Cable Stress
47
3 Signals and Wiring
48
Standard Connection Example
49
Internal Connection Diagram of Servo Amplifier
51
I/O Signals
52
Connectors and Signal Arrangements
52
Signal (Devices) Explanations
53
Detailed Description of Signals (Devices)
60
Forward Rotation Start Reverse Rotation Start Temporary Stop/Restart
60
Movement Complete
61
Override
62
Torque Limit
63
Alarm Occurrence Timing Chart
65
Interfaces
66
Common Line
66
Detailed Description of the Interfaces
67
Input Power Supply Circuit
70
Connection Example
70
Terminals
72
Power-On Sequence
73
Connection of Servo Amplifier and Servo Motor
74
Connection Instructions
74
Connection Diagram
74
I/O Terminals
76
Servo Motor with Electromagnetic Brake
78
Grounding
81
Servo Amplifier Terminal Block (TE2) Wiring Method
82
Instructions for the 3M Connector
83
4 Operation
84
When Switching Power on for the First Time
84
Pre-Operation Checks
84
Startup
85
Program Operation Mode
88
What Is Program Operation Mode
88
Programming Language
89
Basic Setting of Signals and Parameters
108
Program Operation Timing Chart
109
Manual Operation Mode
110
Jog Operation
110
Manual Pulse Generator Operation
112
Manual Home Position Return Mode
114
Outline of Home Position Return
114
Dog Type Home Position Return
116
Count Type Home Position Return
118
Data Setting Type Home Position Return
119
Stopper Type Home Position Return
120
Home Position Ignorance (Servo-On Position Defined as Home Position)
121
Dog Type Rear End Reference Home Position Return
122
Count Type Front End Reference Home Position Return
123
Dog Cradle Type Home Position Return
124
Home Position Return Automatic Return Function
125
Absolute Position Detection System
126
Serial Communication Operation
129
Positioning Operation in Accordance with Programs
129
Multidrop System
129
Group Designation
130
Incremental Value Command System
132
5 Parameters
134
Parameter List
134
Parameter Write Inhibit
134
List
135
Detailed Explanation
154
Electronic Gear
154
Changing the Status Display Screen
155
S-Pattern Acceleration/Deceleration
156
Analog Output
156
Changing the Stop Pattern Using a Limit Switch
158
Alarm History Clear
158
Software Limit
158
6 Servo Configuration Software
160
Specifications
160
System Configuration
160
Station Setting
162
Parameters
163
Simple Program
165
Program Data
165
Indirect Addressing
168
Device Assignment Method
170
Test Operation
174
Jog Operation
174
Positioning Operation
176
Motor-Less Operation
178
Output Signal (DO) Forced Output
179
Program Test Operation
180
Alarm History
182
7 Display and Operation
184
Display Flowchart
184
Status Display
185
Display Transition
185
Display Examples
186
Status Display List
187
Diagnosis Mode
188
Display Transition
188
Diagnosis Mode List
189
Alarm Mode
191
Display Transition
191
Alarm Mode List
192
Parameter Mode
194
Parameter Mode Transition
194
Operation Example
195
External I/O Signal Display
197
Output Signal (DO) Forced Output
198
Test Operation Mode
199
Mode Change
199
Jog Operation
200
Positioning Operation
201
Motor-Less Operation
202
8 General Gain Adjustment
204
Different Adjustment Methods
204
Adjustment on a Single Servo Amplifier
204
Adjustment Using Servo Configuration Software
205
Auto Tuning
205
Auto Tuning Mode 1
205
Auto Tuning Mode Operation
207
Adjustment Procedure by Auto Tuning
208
Response Level Setting in Auto Tuning Mode
209
Manual Mode 1 (Simple Manual Adjustment)
210
Operation of Manual Mode 1
210
Adjustment by Manual Mode 1
210
Interpolation Mode
213
Differences in Auto Tuning between MELSERVO-J2 and MELSERVO-J2-Super
214
Response Level Setting
214
Auto Tuning Selection
214
9 Special Adjustment Functions
216
Function Block Diagram
216
Machine Resonance Suppression Filter
216
Adaptive Vibration Suppression Control
218
Low-Pass Filter
219
Gain Changing Function
220
Applications
220
Function Block Diagram
220
Parameters
221
Gain Changing Operation
223
10 Inspection
226
11 Troubleshooting
228
Trouble at Start-Up
228
Position Control Mode
228
When Alarm or Warning Has Occurred
229
Alarms and Warning List
229
Remedies for Alarms
230
Remedies for Warnings
236
12 Outline Dimension Drawings
238
Servo Amplifiers
238
Connectors
243
13 Characteristics
246
Overload Protection Characteristics
246
Power Supply Equipment Capacity and Generated Loss
247
Dynamic Brake Characteristics
249
Encoder Cable Flexing Life
251
Inrush Currents at Power-On of Main Circuit and Control Circuit
252
14 Options and Auxiliary Equipment
254
Brake Unit
262
Power Return Converter
264
Cables and Connectors
267
Junction Terminal Block (MR-TB20)
275
Maintenance Junction Card (MR-J2CN3TM)
277
External Digital Display (MR-DP60)
279
Manual Pulse Generator (MR-HDP01)
281
Battery (MR-BAT, A6BAT)
282
Auxiliary Equipment
283
Recommended Wires
283
No-Fuse Breakers, Fuses, Magnetic Contactors
285
Power Factor Improving Reactors
285
Relays
286
Surge Absorbers
286
Noise Reduction Techniques
286
Leakage Current Breaker
292
EMC Filter
294
Setting Potentiometers for Analog Inputs
296
15 Communication Functions
298
Configuration
298
RS-232C Configuration
299
Communication Specifications
300
Communication Overview
300
Parameter Setting
301
Protocol
302
Character Codes
304
Error Codes
305
Checksum
305
Time-Out Operation
306
Retry Operation
306
Initialization
307
Communication Procedure Example
307
Command and Data No. List
308
Read Commands
308
Write Commands
311
Detailed Explanations of Commands
313
Data Processing
313
Status Display
315
Parameter
316
External I/O Signal Statuses
318
Device ON/OFF
320
Disable/Enable of I/O Devices (DIO)
321
Input Devices ON/OFF (Test Operation)
322
Test Operation Mode
323
Output Signal Pin ON/OFF Output Signal (DO) Forced Output
326
Alarm History
327
Current Alarm
328
Current Position Latch Data
329
General-Purpose Register
330
Servo Amplifier Group Designation
332
Software Version
333
Appendix
334
App 1. Status Indication Block Diagram
334
App 2. Junction Terminal Block (MR-TB20) Terminal Block Labels
335
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