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MR-J2S-500CP
Mitsubishi Electric MR-J2S-500CP Manuals
Manuals and User Guides for Mitsubishi Electric MR-J2S-500CP. We have
2
Mitsubishi Electric MR-J2S-500CP manuals available for free PDF download: Transition Handbook, Instruction Manual
Mitsubishi Electric MR-J2S-500CP Transition Handbook (662 pages)
Servo Amplifiers & Motors
Brand:
Mitsubishi Electric
| Category:
Control Systems
| Size: 48.23 MB
Table of Contents
Table of Contents
10
Part 1: Summary of MR-J2S/MR-J2M Replacement 1-1 to
18
Summary of Mr-J2S/Mr-J2M Replacement
18
Major Replacement Target Model
19
Servo Amplifier Replacement Target Model
19
Servo Motor Replacement Target Model
19
Flow of Replacement
20
Summary
20
Flow of Review on Replacement
20
Review on Replacement
24
Checking the System Prior to Replacement
24
Determination of Base Replacement Model
25
Mounting Compatibility Check
29
Detailed Review on Replacement Model
29
Peripheral Equipment Check
29
Startup Procedure Check
29
Related Materials
29
Catalog
29
Instruction Manual
29
Replacement Manual
30
Renewal Tool
30
Replacement Tool for Replacing MR-J2S Series with MR-J4 Series
30
MITSUBISHI ELECTRIC FA Global Website
30
Part 2: Review on Replacement of MR-J2S-_A_ with MR-J4-_A_ 2-1 to
32
Case Study on Replacement of Mr-J2S-_A
33
Review on Replacement Method
33
Replacement Method
33
Differences between Mr-J2S-_A_ and Mr-J4-_A
35
Function Comparison Table
35
Function List
36
Comparison of Standard Connection Diagrams
37
List of Corresponding Connectors and Terminal Blocks
39
Comparison of Peripheral Equipment
44
Comparison of Parameters
45
Setting Requisite Parameters Upon Replacement
45
Parameter Comparison List
47
Comparison of Parameter Details
50
Important Points for Replacement (Command Pulse Logic Settings)
76
Part 3: Review on Replacement of MR-J2S-_B_ with MR-J4-_B_ 3-1 to
78
Case Study on Replacement of Mr-J2S-_B
80
Review on Replacement Method
80
Replacement Method
81
Differences between Mr-J2S-_B_ and Mr-J4-_B
84
Function Comparison Table
84
Function List
84
Comparison of Networks
85
Comparison of Servo System Network Specifications
85
Comparison of Standard Connection Diagrams
87
List of Corresponding Connectors and Terminal Blocks
88
Comparison of Peripheral Equipment
91
Comparison of Parameters
92
Setting Requisite Parameters Upon Replacement
93
Parameter Comparison List
94
Comparison of Parameter Details
96
Important Points for Replacement
108
Part 4: Review on Replacement of MR-J2S-_CP_/CL_ with MR-J4-_A_-RJ
111
Case Study on Replacement of Mr-J2S-_Cp_/Cl
111
Consideration of Replacement Method
111
Replacement Method
111
Differences
113
Function Comparison Table
113
Function List
116
Comparison of Standard Connection Diagrams
118
List of Corresponding Connectors and Terminal Blocks
120
Comparison of Peripheral Equipment
123
Comparison of Parameters
124
Setting Requisite Parameters Upon Replacement
124
Parameter Comparison List
126
Comparison of Parameter Details
129
Comparison of Communication Commands
149
Part 5: Review on Replacement of MR-J2S-30 Kw or Higher Capacity Models with MR-J4-DU_ 5-1 to
162
Functions and Configuration
163
Differences between MR-J2S-30 Kw or Higher Capacity Models and MR-J4-DU
163
Combination of Converter Unit, Drive Unit, and Servo Motor
164
Configuration with Peripheral Equipment
165
Installation
167
Magnetic Contactor Control Connector (CNP1) [Exclusively for MR-J4-DU_]
169
Signals and Wiring
171
Comparison of Standard Connection Diagrams
171
Power-On Sequence
176
List of Corresponding Connectors and Terminal Blocks
181
Parameters
186
Comparison of Parameters
186
Characteristics
191
Capacity of Power Source Facility and Generation Loss
191
Inrush Current When Turning on the Main Circuit/Control Circuit Power Supply
192
Options and Peripheral Equipment
193
Comparison Table of Cable Option Combinations
193
MR-J3CDL05M (0.5 M) Protection Coordination Cable
193
Wire Selection Example
194
MR-J2S-Series Power Supply Wire Size
195
MR-J4-Series, Power Supply Wire Size
196
Selection of No-Fuse Breakers, Fuses, and Magnetic Contactors (Example)
198
MR-J2S-Series, No-Fuse Breakers and Magnetic Contactors (Recommended)
198
MR-J4-Series, No-Fuse Breakers, Fuses, and Magnetic Contactors (Recommended)
198
BU2-(H) Brake Unit
200
Selection
200
Parameter Setting of Brake Units
201
Connection Example
201
Dimensions
217
Comparison of Peripheral Equipment
218
Part 6: Review on Replacement of MR-J2M with MR-J4
220
Case Study on Replacement of Mr-J2M
221
Replacement Method
221
Equipment Configuration
221
Differences between Mr-J2M-A and Mr-J4-_A
222
Function Comparison Table
222
General
222
Comparison of Standard Connection Diagrams
223
List of Corresponding Connectors and Terminal Blocks
224
Comparison of Peripheral Equipment
227
Comparison of Parameters
227
Parameter Comparison List
227
Differences between Mr-J2M-B and Mr-J4-_B
230
Review on Replacement Method
230
Replacement Method
231
Function Comparison Table
232
Comparison of Standard Connection Diagrams
233
List of Corresponding Connectors and Terminal Blocks
234
Comparison of Peripheral Equipment
235
Comparison of Parameters
236
Parameter Comparison List
236
Part 7: Common Reference Material 7-1 to
240
Specification Differences
241
Detailed Specification/Function Differences
241
Servo Amplifier
245
Main Circuit Terminal Block
245
Comparison of Encoder Signals (CN2)
248
Dynamic Brake: Coasting Distance
249
Forced Stop Deceleration Function Selection
255
DC Power Supply for Interface: Built-In ⇒ Outside Supply Requisite
256
Servo Setup Software: Setup Software (SETUP161E) ⇒ MR Configurator2
257
Communication I / F: RS-232C ⇒ USB
257
Servo Amplifier Initializing Time
258
The Pulse Width of the Encoder Z-Phase Pulse
260
Servo Amplifier Dimensions/Attachment Differences
261
MR-J2S ⇒ MR-J4 Comparison Table of Servo Amplifier Dimensions/Installation Differences
261
General-Purpose Interface/Sscnet Interface 200 V Class (22 Kw or Less)
261
General-Purpose Interface/Sscnet Interface 100 V Class (0.4 Kw or Less)
261
Built-In Positioning Function/Program Supported 200 V Class (7 Kw or Less)
262
Built-In Positioning Function/Program Supported 100 V Class (0.4 Kw or Less)
262
General-Purpose Interface Drive Unit/Sscnet Interface Drive Unit 200 V Class (30 Kw or More)
266
General-Purpose Interface/Sscnet Interface 400 V Class (22 Kw or Less)
268
General-Purpose Interface Drive Unit/Sscnet Interface Drive Unit 400 V Class (30 Kw or More)
271
MR-J2M-_ ⇒ MR-J4-_ Comparison Table of Servo Amplifier Dimensions/Installation Differences
274
MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ Parameter Diversion Procedure
278
Operation Procedure of Parameter Conversion
278
MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ Parameter Diversion Procedure
279
Parameter Reading from the Servo Amplifier MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL
279
Converting the Parameters of MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ and
279
Conversion Rules
286
MR-J2S-_B_ Parameter Diversion Procedure
321
Changing QD75M to QD77MS/LD77MS
322
Changing the Motion Controller a Series/Q17Ncpu to Q17Ndscpu/Q170Mscpu(-S1)
325
Conversion Rules (MR-J2S-_B_ => MR-J4-_B_)
327
Common Points to Note
333
Points to Note When Replacing a Battery
333
Servo Amplifier Battery Mounting Method
334
Disassembly Method
335
Replacement Procedure of MR-BAT6V1SET Built-In Battery
335
Hc-_Fs /Ha-_Fs Motor Drive
336
Parameter Setting
336
Corresponding Software Version
337
Method for Checking the Software Version
340
Overload Protection Characteristics (Important Points for Combining the Drive Unit MR-J4-DU55K_4 and HA-LFS Motor)
341
Part 8: Review on Replacement of Motor 8-1 to
342
Servo Motor Replacement
343
Servo Motor Substitute Model and Compatibility
343
Comparison of Servo Motor Specifications
353
Comparison of Servo Motor Mounting Dimensions
353
Detailed Comparison of Servo Motor Mounting Dimensions
357
Comparison of Mounting Dimensions for Geared Servo Motors
359
Comparison of Geared Servo Motors
365
Comparison of Actual Reduction Ratios for Geared Servo Motors
365
Comparison of Reducer Efficiency of Geared Servo Motors
365
Comparison of Moment of Inertia
366
Comparison of Servo Motor Connector Specifications
377
Comparison of Servo Motor Torque Characteristics
394
Part 9: Review on Replacement of Optional Peripheral Equipment 9-1 to
410
Comparison Table of Regenerative Option Combinations
411
Regenerative Options (200 V/100 V)
412
Combination and Regenerative Power for the MR-J2S Series
412
Combination and Regenerative Power for the MR-J2M Series
412
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
413
External Form Comparison
414
Regenerative Options (400 V Class)
415
Combination and Regenerative Power for the MR-J2S Series
415
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
416
External Form Comparison
417
Comparison Table of Dynamic Brake Option Combinations
419
External Form Comparison
420
Comparison Table of Cable Option Combinations
421
Power Supply Wire Size
422
Selection of Power Supply Wire Size (Example)
422
MR-J2S-Series Power Supply Wire Size
422
MR-J4-Series Power Supply Wire Size
424
Selection Example of Crimp Terminals
427
MR-J2S-Series Crimp Terminal
427
MR-J4-Series Crimp Terminal
428
Selection of Molded-Case Circuit Breaker, Fuse, and Magnetic Contactor (Example)
429
MR-J2S Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
429
MR-J4 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
430
Battery
432
MR-J2S-Series Battery
432
Battery Replacement Procedure
432
MR-J2M-Series Battery Unit
432
MR-J4-Series Battery
433
Battery Replacement Procedure
433
When Using the MR-BAT6V1SET Battery
434
When Using MR-BAT6V1BJ Battery for Junction Battery Cable
435
When Using MR-BT6VCASE Battery Case
436
Emc Filter
437
MR-J2S-Series EMC Filter (200 V/100 V Class)
437
Dimensions
437
MR-J2S-Series EMC Filter (400 V Class)
439
Dimensions
439
MR-J4-Series EMC Filter (Recommended) (200 V Class)
441
Connection Example
441
Dimensions
442
MR-J4-Series EMC Filter (Recommended) (400 V Class)
444
Combination with the Servo Amplifier
444
Connection Example
444
Dimensions
444
Power Factor Improving Ac Reactor/Power Factor Improving DC Reactor
446
MR-J2S-Series Power Factor Improving AC Reactor (200 V/100 V Class)
446
MR-J2S-Series Power Factor Improving DC Reactor (200 V Class)
447
MR-J2S-Series Power Factor Improving AC Reactor (400 V Class)
448
MR-J2S-Series Power Factor Improving DC Reactor (400 V Class)
449
MR-J4-Series Power Factor Improving DC Reactor (200 V Class)
450
MR-J4-Series Power Factor Improving AC Reactor (200 V/100 V Class)
452
MR-J4-Series Power Factor Improving DC Reactor (400 V Class)
454
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Mitsubishi Electric MR-J2S-500CP Instruction Manual (357 pages)
Melservo J2-Super Series
Brand:
Mitsubishi Electric
| Category:
Amplifier
| Size: 5.24 MB
Table of Contents
Safety Instructions
2
Table of Contents
12
1 Functions and Configuration
18
Introduction
18
Function Block Diagram
20
System Configuration
23
I/O Devices
28
Servo Amplifier Standard Specifications
29
Function List
31
Model Code Definition
32
Combination with Servo Motor
33
Structure
34
Part Names
34
Removal and Reinstallation of the
38
Servo System with Auxiliary Equipment
40
2 Installation
46
Environmental Conditions
46
Installation Direction and Clearances
47
Keep out Foreign Materials
48
Cable Stress
49
3 Signals and Wiring
50
Standard Connection Example
51
Internal Connection Diagram of Servo Amplifier
52
I/O Signals
53
Connectors and Signal Arrangements
53
Signal (Devices) Explanations
54
Detailed Description of Signals (Devices)
62
Forward Rotation Start Reverse Rotation Start Temporary Stop/Restart
62
Movement Finish Rough Match in Position
63
Override
65
Torque Limit
66
Alarm Occurrence Timing Chart
68
Interfaces
69
Common Line
69
Detailed Description of the Interfaces
70
Input Power Supply Circuit
74
Connection Example
74
Terminals
76
Power-On Sequence
77
Connection of Servo Amplifier and Servo Motor
78
Connection Instructions
78
Connection Diagram
78
I/O Terminals
80
Servo Motor with Electromagnetic Brake
82
Grounding
86
Servo Amplifier Terminal Block (TE2) Wiring Method
87
For the Servo Amplifier Produced Later than Jan. 2006
87
For the Servo Amplifier Produced Earlier than Dec. 2005
89
Instructions for the 3M Connector
91
4 Operation
92
When Switching Power on for the First Time
92
Pre-Operation Checks
92
Startup
93
Automatic Operation Mode
96
What Is Automatic Operation Mode
96
Absolute Value Command System
99
Incremental Value Command System
101
Absolute Value Command/Incremental Value Command Specifying System
103
Automatic Operation Timing Chart
105
Automatic Continuous Operation
106
Manual Operation Mode
113
Jog Operation
113
Manual Pulse Generator Operation
115
Manual Home Position Return Mode
117
Outline of Home Position Return
117
Dog Type Home Position Return
119
Count Type Home Position Return
121
Data Setting Type Home Position Return
122
Stopper Type Home Position Return
123
Home Position Ignorance (Servo-On Position Defined as Home Position)
125
Dog Type Rear End Reference Home Position Return
126
Count Type Front End Reference Home Position Return
127
Dog Cradle Type Home Position Return
128
Home Position Return Automatic Return Function
129
Automatic Positioning Function to the Home Position
130
Absolute Position Detection System
131
Serial Communication Operation
134
Positioning Operation in Accordance with Point Tables
134
Positioning Operation
135
Multidrop System
135
Group Designation
136
5 Parameters
138
Parameter List
138
Parameter Write Inhibit
138
List
139
Detailed Explanation
156
Electronic Gear
156
Changing the Status Display Screen
157
S-Pattern Acceleration/Deceleration
158
Analog Output
158
Changing the Stop Pattern Using a Limit Switch
161
Alarm History Clear
161
Rough Match Output
161
Software Limit
161
6 MR Configurator (SERVO CONFIGURATION SOFTWARE)
162
Specifications
162
System Configuration
162
Station Setting
164
Parameters
165
Point Table
167
Device Assignment Method
169
Test Operation
173
Jog Operation
173
Positioning Operation
175
Motor-Less Operation
177
Output Signal (DO) Forced Output
178
Single-Step Feed
179
Alarm History
180
7 Display and Operation
182
Display Flowchart
182
Status Display
183
Display Transition
183
Display Examples
184
Status Display List
185
Diagnosis Mode
186
Display Transition
186
Diagnosis Mode List
187
Alarm Mode
189
Display Transition
189
Alarm Mode List
190
Point Table Mode
192
Point Table Transition
192
Point Table Mode Setting Screen Sequence
193
Operation Method
194
Parameter Mode
196
Parameter Mode Transition
196
Operation Example
197
External I/O Signal Display
199
Output Signal (DO) Forced Output
200
Test Operation Mode
201
Mode Change
201
Jog Operation
202
Positioning Operation
203
Motor-Less Operation
204
Teaching Function
205
Preparations for Teaching
205
Position Data Setting Method
206
8 General Gain Adjustment
208
Different Adjustment Methods
208
Adjustment on a Single Servo Amplifier
208
Adjustment Using MR Configurator (Servo Configuration Software)
209
Auto Tuning
209
Auto Tuning Mode 1
209
Auto Tuning Mode Operation
211
Adjustment Procedure by Auto Tuning
212
Response Level Setting in Auto Tuning Mode
213
Manual Mode 1 (Simple Manual Adjustment)
214
Operation of Manual Mode 1
214
Adjustment by Manual Mode 1
214
Interpolation Mode
217
Differences in Auto Tuning between MELSERVO-J2 and MELSERVO-J2-Super
218
Response Level Setting
218
Auto Tuning Selection
218
9 Special Adjustment Functions
220
Function Block Diagram
220
Machine Resonance Suppression Filter
220
Adaptive Vibration Suppression Control
222
Low-Pass Filter
223
Gain Changing Function
224
Applications
224
Function Block Diagram
224
Parameters
225
Gain Changing Operation
227
10 Inspection
230
11 Troubleshooting
232
Trouble at Start-Up
232
When Alarm or Warning Has Occurred
233
Alarms and Warning List
233
Remedies for Alarms
234
Remedies for Warnings
240
MR-DP60 External Digital Display Error
241
12 Outline Dimension Drawings
242
Servo Amplifiers
242
Connectors
247
13 Characteristics
250
Overload Protection Characteristics
250
Power Supply Equipment Capacity and Generated Loss
251
Dynamic Brake Characteristics
253
Dynamic Brake Operation
253
The Dynamic Brake at the Load Inertia Moment
255
Encoder Cable Flexing Life
255
Inrush Currents at Power-On of Main Circuit and Control Circuit
256
14 Options and Auxiliary Equipment
258
FR-BU2 Brake Unit
266
Power Regeneration Converter
273
Cables and Connectors
275
Junction Terminal Block (MR-TB20)
283
Maintenance Junction Card (MR-J2CN3TM)
285
External Digital Display (MR-DP60)
287
Manual Pulse Generator (MR-HDP01)
289
Battery (MR-BAT, A6BAT)
290
Auxiliary Equipment
291
Recommended Wires
291
Circuit Breakers, Fuses, Magnetic Contactors
293
Power Factor Improving Reactors
293
Relays
294
Surge Absorbers
294
Noise Reduction Techniques
295
Leakage Current Breaker
302
EMC Filter
304
Setting Potentiometers for Analog Inputs
307
15 Communication Functions
308
Configuration
308
RS-232C Configuration
309
Communication Specifications
310
Communication Overview
310
Parameter Setting
311
Protocol
312
Character Codes
314
Error Codes
315
Checksum
315
Time-Out Operation
316
Retry Operation
316
Initialization
317
Communication Procedure Example
317
Command and Data No. List
318
Read Commands
318
Write Commands
321
Detailed Explanations of Commands
324
Data Processing
324
Status Display
326
Parameter
327
External I/O Signal Statuses
329
Input Devices ON/OFF
331
Disable/Enable of I/O Devices (DIO)
332
Input Devices ON/OFF (Test Operation)
333
Test Operation Mode
334
Output Signal Pin ON/OFF Output Signal (DO) Forced Output
337
Alarm History
338
Current Alarm
339
Point Table
340
Servo Amplifier Group Designation
346
Software Version
347
Appendix
348
App 1. Status Indication Block Diagram
348
App 2. Junction Terminal Block (MR-TB20) Terminal Block Labels
349
App 3. Combination of Servo Amplifier and Servo Motor
350
App 4. Change of Connector Sets to the Rohs Compatible Products
351
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