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MR-J3-700A
Mitsubishi Electric MR-J3-700A Manuals
Manuals and User Guides for Mitsubishi Electric MR-J3-700A. We have
2
Mitsubishi Electric MR-J3-700A manuals available for free PDF download: Manual, Instruction Manual
Mitsubishi Electric MR-J3-700A Instruction Manual (460 pages)
Servo Amplifier
Brand:
Mitsubishi Electric
| Category:
Amplifier
| Size: 12.75 MB
Table of Contents
Table of Contents
13
Servo Amplifier
1
Safety Instructions
2
Mr-J3-200A
12
Table of Contents
13
Functions and Configuration
22
Introduction
22
Function Block Diagram
23
Mr-J3-700A
24
Mr-J3-11Ka
25
Servo Amplifier Standard Specifications
26
Function List
28
Model Code Definition
29
Combination with Servo Motor
31
Mr-J3-15Ka
31
Structure
32
Parts Identification
32
Mr-J3-22Ka
38
Removal and Reinstallation of the
39
Configuration Including Auxiliary Equipment
42
Mr-J3-60A4
44
Installation
50
Installation Direction and Clearances
50
Cable Stress
52
Keep out Foreign Materials
52
Inspection Items
53
Parts Having Service Lives
53
Signals and Wiring
54
Input Power Supply Circuit
55
Servo Amplifier
61
I/O Signal Connection Example
63
Position Control Mode
63
Speed Control Mode
65
Torque Control Mode
66
Explanation of Power Supply System
67
Signal Explanations
67
Power-On Sequence
68
CNP1, CNP2, CNP3 Wiring Method
70
Mr-J3-100A4
70
Mr-J3-200A4
71
Mr-J3-350A4
72
Connectors and Signal Arrangements
77
Signal Explanations
80
Detailed Description of the Signals
90
Position Control Mode
90
Speed Control Mode
94
Torque Control Mode
96
Position/Speed Control Change Mode
99
Speed/Torque Control Change Mode
101
Torque/Position Control Change Mode
103
Alarm Occurrence Timing Chart
104
Interfaces
105
Internal Connection Diagram
105
Detailed Description of Interfaces
106
Source I/O Interfaces
109
Treatment of Cable Shield External Conductor
110
Connection Instructions
111
Connection of Servo Amplifier and Servo Motor
111
Power Supply Cable Wiring Diagrams
112
Safety Precautions
122
Servo Motor with Electromagnetic Brake
122
Setting
122
Timing Charts
123
Wiring Diagrams (HF-MP Series HF-KP Series Servo Motor)
125
Grounding
127
Startup
128
Startup Procedure
128
Switching Power on for the First Time
128
Wiring Check
129
Surrounding Environment
130
Power on and off Procedures
131
Startup in Position Control Mode
131
Stop
131
Test Operation
132
Actual Operation
133
Parameter Setting
133
Trouble at Start-Up
134
Power on and off Procedures
136
Startup in Speed Control Mode
136
Stop
136
Test Operation
137
Actual Operation
138
Parameter Setting
138
Trouble at Start-Up
139
Power on and off Procedures
140
Startup in Torque Control Mode
140
Stop
140
Test Operation
141
Actual Operation
142
Parameter Setting
142
Trouble at Start-Up
143
Parameters
144
Basic Setting Parameters (No.pa )
144
Parameter List
144
Parameter Write Inhibit
145
Selection of Control Mode
145
Selection of Regenerative Option
146
Using Absolute Position Detection System
147
Using Electromagnetic Brake Interlock (MBR)
147
Number of Command Input Pulses Per Servo Motor Revolution
148
Electronic Gear
149
Auto Tuning
153
In-Position Range
154
Torque Limit
155
Selection of Command Pulse Input Form
156
Encoder Output Pulse
157
Selection of Servo Motor Rotation Direction
157
Section 1
159
Gain/Filter Parameters (No. PB )
159
Parameter List
159
Detail List
160
(Advanced Vibration Suppression Control)
161
PB04 FFC Feed Forward Gain
162
PB05 for Manufacturer Setting
162
PB06 GD2 Ratio of Load Inertia Moment to Servo Motor Inertia Moment
162
PB07 PG1 Model Loop Gain 24 Rad/S
163
PB08 PG2 Position Loop Gain 37 Rad/S
163
PB09 VG2 Speed Loop Gain 823 Rad/S
163
PB10 VIC Speed Integral Compensation
163
PB11 VDC Speed Differential Compensation
163
PB12 for Manufacturer Setting
163
PB13 NH1 Machine Resonance Suppression Filter 1 4500 Hz
163
PB15 NH2 Machine Resonance Suppression Filter
163
PB17 Automatic Setting Parameter
164
PB19 VRF1 Vibration Suppression Control Vibration Frequency Setting Hz
165
Pb20 Vrf2
165
PB21 for Manufacturer Setting
165
Moment
166
PB25 *BOP1 Function Selection
166
PB27 CDL Gain Changing Condition
166
Setting
166
Position Smoothing
168
Extension Setting Parameters (No. PC )
169
Parameter List
169
List of Details
171
Analog Monitor
181
Alarm History Clear
183
Section 2
184
I/O Setting Parameters (No. PD )
184
Parameter List
184
List of Details
185
Pd01 *Dia1
185
Input Signal Automatic on Selection 1
185
Input Signal Device Selection 1 (CN1-15) 00020202H
186
Input Signal Device Selection 2 (CN1-16) 00212100H
186
Input Signal Device Selection 3 (CN1-17) 00070704H
186
Input Signal Device Selection 4 (CN1-18) 00080805H
186
Input Signal Device Selection 5 (CN1-19) 00030303H
186
Input Signal Device Selection 6 (CN1-41) 00202006H
186
Input Signal Device Selection 10 (CN1-45) 00232323H
186
Output Signal Device Selection 1 (CN1-22) 0004H
189
Output Signal Device Selection 3 (CN1-24) 0004H
189
Output Signal Device Selection 4 (CN1-25) 0007H
189
PD17 for Manufacturer Setting PD18 *DO6
190
Output Signal Device Selection 6 (CN1-49) 0002H
190
PD20 *DOP1 Function Selection
191
PD22 *DOP3 Function Selection
191
Using Forward/Reverse Rotation Stroke End to Change the Stopping Pattern
193
PD25 for Manufacturer Setting
193
Pd29 Pd30
193
Display and Operation Sections
194
Overview
194
Display Sequence
195
Display Transition
196
Status Display
196
Display Examples
197
Status Display List
198
Changing the Status Display Screen
199
Diagnostic Mode
200
Alarm Mode
202
Parameter Mode
203
Parameter Mode Transition
203
Operation Example
204
External I/O Signal Display
206
Output Signal (DO) Forced Output
209
Mode Change
210
Test Operation Mode
210
Jog Operation
211
Positioning Operation
212
Motor-Less Operation
213
General Gain Adjustment
214
Adjustment on a Single Servo Amplifier
214
Different Adjustment Methods
214
Adjustment Using MR Configurator
215
Auto Tuning
215
Auto Tuning Mode 1
215
Auto Tuning Mode Operation
217
Adjustment Procedure by Auto Tuning
218
Response Level Setting in Auto Tuning Mode
219
Manual Mode 1 (Simple Manual Adjustment)
220
Interpolation Mode
223
Differences between MELSERVO-J2-Super and MELSERVO-J3 in Auto Tuning
224
Special Adjustment Functions
226
Adaptive Filter
226
Function Block Diagram
226
Machine Resonance Suppression Filter
229
Advanced Vibration Suppression Control
231
Applications
235
Gain Changing Function
235
Low-Pass Filter
235
Function Block Diagram
236
Parameters
237
Gain Changing Operation
239
Troubleshooting
242
Alarms and Warning List
242
Remedies for Alarms
243
Remedies for Warnings
249
Outline Drawings
252
Servo Amplifier
252
Mr-J3-11Ka4
260
Connector for CN1
261
Characteristics
264
Overload Protection Characteristics
264
Power Supply Equipment Capacity and Generated Loss
266
Mr-J3-15Ka4
267
Dynamic Brake Characteristics
269
Dynamic Brake Operation
269
The Dynamic Brake at the Load Inertia Moment
271
Mr-J3-22Ka4
271
Encoder Cable Flexing Life
272
Inrush Currents at Power-On of Main Circuit and Control Circuit
273
Options and Auxiliary Equipment
274
Cable/Connector Sets
274
Combinations of Cable/Connector Sets
275
Encoder Cable/Connector Sets
282
Motor Power Supply Cables
291
Motor Brake Cables
293
Regenerative Options
302
Brake Unit
306
Power Regeneration Converter
309
Power Regeneration Common Converter
312
External Dynamic Brake
320
Junction Terminal Block MR-TB50
325
MR Configurator
327
Battery Unit MR-J3BAT
330
Heat Sink Outside Mounting Attachment (MR-J3ACN)
331
Recommended Wires
333
No-Fuse Breakers, Fuses, Magnetic Contactors
337
Power Factor Improving DC Reactor
338
Power Factor Improving Reactors
339
Relays (Recommended)
340
Noise Reduction Techniques
341
Surge Absorbers (Recommended)
341
Leakage Current Breaker
347
EMC Filter (Recommended)
349
Communication Function
354
Configuration
354
Communication Overview
356
Communication Specifications
356
Parameter Setting
357
Protocol
358
Transmission Data Configuration
358
Character Codes
359
Checksum
360
Error Codes
360
Retry Operation
361
Time-Out Operation
361
Communication Procedure Example
362
Initialization
362
Command and Data No. List
363
Read Commands
363
Write Commands
367
Data Processing
369
Detailed Explanations of Commands
369
Status Display
371
Parameters
372
External I/O Signal Statuses (DI0 Diagnosis)
375
Input Device ON/OFF
377
Disable/Enable of I/O Devices (DIO)
378
Input Devices ON/OFF (Test Operation)
378
Test Operation Mode
379
Output Signal Pin ON/OFF Output Signal (DO) Forced Output
382
Alarm History
383
Current Alarm
384
Other Commands
385
Absolute Position Detection System
386
Features
386
Outline
386
Restrictions
386
Specifications
387
Battery Installation Procedure
388
Standard Connection Diagram
389
Signal Explanation
390
Startup Procedure
391
Absolute Position Data Transfer Protocol
392
Data Transfer Procedure
392
Transfer Method
393
Home Position Setting
402
Use of Servo Motor with Electromagnetic Brake
404
How to Process the Absolute Position Data at Detection of Stroke End
405
Examples of Use
406
Melsec Fx(2N)-32Mt (Fx(2N)-1Pg)
406
Melsec A1Sd75
418
Melsec Qd75
431
Absolute Position Data Transfer Errors
440
Corrective Actions
440
Error Resetting Conditions
442
Absolute Position Data Transfer Protocol
443
Communication-Based ABS Transfer System
443
Serial Communication Command
443
Confirmation of Absolute Position Detection Data
447
Appendix
448
App 1. Parameter List
448
App 2. Signal Layout Recording Paper
450
App 3. Status Display Block Diagram
451
App 4. Change of Connector Sets to the Rohs Compatible Products
452
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Mitsubishi Electric MR-J3-700A Manual (500 pages)
Brand:
Mitsubishi Electric
| Category:
Servo Drives
| Size: 13.83 MB
Table of Contents
Table of Contents
10
Part 1: Summary of MR-J3/MR-J3W Replacement 1- 1 to
16
Summary of Mr-J3/Mr-J3W Replacement
16
Major Replacement Target Model
17
Servo Amplifier Replacement Target Model
17
Servo Motor Replacement Target Model
17
Flow of Replacement
18
Summary
18
Flow of Review on Replacement
18
Configuration Diagram
19
Changes from MR-J3 Series to MR-J4 Series
20
Changes from MR-J3W Series to MR-J4 Series
22
Review on Replacement
24
Checking the System Prior to Replacement
24
Determination of Base Replacement Model
24
Attachment Compatibility Check
28
Detailed Review on Replacement Model
28
Peripheral Equipment Check
28
Startup Procedure Check
28
Related Materials
28
Catalog
28
Instruction Manual
28
Replacement Tool for Replacing MR-J3 with MR-J4
29
MITSUBISHI ELECTRIC FA Global Website
29
Summary
29
Case Study on Replacement of Mr-J3-_A
31
Review on Replacement Method
31
Replacement Method
31
Differences between Mr-J3-_A_ and Mr-J4-_A
33
Function Comparison Table
33
Comparison of Standard Connection Diagrams
35
List of Corresponding Connectors and Terminal Blocks
37
Comparison of Peripheral Equipment
42
Comparison of Parameters
43
Setting Requisite Parameters Upon Replacement
43
Parameter Comparison List
45
Comparison of Parameter Details
49
Important Points for Replacement
92
Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_ 3- 1 to
94
Case Study on Replacement of Mr-J3-_B
95
Review on Replacement Method
95
Replacement Method
96
Differences between Mr-J3-_B_ and Mr-J4-_B
99
Function Comparison Table
99
Comparison of Networks
101
Comparison of Standard Connection Diagrams
101
List of Corresponding Connectors and Terminal Blocks
102
Comparison of Peripheral Equipment
105
Comparison of Parameters
106
Setting Requisite Parameters Upon Replacement
107
Parameter Comparison List
108
Comparison of Parameter Details
111
Application of Functions
142
Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B 4- 1 to
144
Case Study on Replacement of Mr-J3W-_B
145
Review on Replacement Method
145
Servo Amplifier Replacement Model
145
Replacement Method
146
Differences between Mr-J3W-_B and Mr-J4W2-_B
149
Function Comparison Table
149
Configuration Including Auxiliary Equipment
150
Comparison of Networks
152
Comparison of Standard Connection Diagrams
152
List of Corresponding Connectors and Terminal Blocks
153
Main Circuit Terminal Block
155
MR-J3W-_B => MR-J4W2-_B Comparison Table of Servo Amplifier Dimensions/Installation Differences
156
Comparison Dimensions
156
Installation Differences
156
MR-J3W-_B => MR-J4W2-_B Comparison Table of Servo Amplifier Dimensions
156
Comparison of Peripheral Equipment
156
Comparison of Parameters
157
Setting Requisite Parameters Upon Replacement
158
Parameter Comparison List
159
Comparison of Parameter Details
163
Application of Functions
185
Part 5: Common Reference Material 5- 1 to
186
Specification Differences
187
Detailed Specification/Function Differences
187
Servo Amplifier
189
Main Circuit Terminal Block
189
Comparison of Encoder Signals (CN2)
193
Dynamic Brake: Coasting Distance
194
Forced Stop Deceleration Function Selection
202
Servo Setup Software: Setup Software (SETUP221E) => MR Configurator2
204
Servo Amplifier Initializing Time
205
The Pulse Width of the Encoder Z-Phase Pulse
207
Comparison of Networks
208
Comparison of Servo System Network Specifications
208
Servo Amplifier Dimensions/Attachment Differences
210
MR-J3 Series => MR-J4 Series Comparison Table of Servo Amplifier Dimensions/Installation Differences
210
General-Purpose Interface/Sscnet III Interface 200 V/100 V Class (22 Kw or Less)
210
General-Purpose Interface/Sscnet III Interface 400 V Class (22 Kw or Less)
215
Parameter Conversion
219
Operation Procedure of Parameter Conversion
219
Converting the Parameters of MR-J3-_A_ and Writing Them to the MR-J4-_A
220
MR-J3-_A_ Parameter Diversion Procedure
220
Parameter Reading from the Servo Amplifier MR- J3-_A
220
Servo Amplifier
220
Conversion Rules (MR-J3-_A_ => MR-J4-_A_)
226
Parameters that Need to be Checked after Parameter Conversion
230
MR-J3-_B_ and MR-J3W-_B Parameter Diversion Procedure
231
Changing QD75MH to QD77MS/LD77MS
232
Changing Q17Nhcpu/Q17Ndcpu/Q170Mcpu to Q17Ndscpu/Q170Mscpu(-S1)
234
Conversion Rules (MR-J3-_B_ and MR-J3W-_B => MR-J4-_B_ and MR-J4W2-_B)
236
Parameters that Need to be Checked after Parameter Conversion
239
Common Points to Note
241
Method for Checking the Software Version
241
Checking with MR Configurator2 (SW1DNC-MRC2-E)
241
Communication Function (Mitsubishi General-Purpose Ac Servo Protocol)
242
Structure
243
Configuration Diagram
243
Precautions for Using RS-422/RS-232C/USB Communication Function
245
Communication Specifications
246
Outline of Communication
246
Parameter Setting
246
Protocol
247
Transmission Data Configuration
247
Character Codes
248
Checksum
249
Error Codes
249
Time-Out Processing
249
Initialization
250
Retry Processing
250
Communication Procedure Example
251
Command and Data No. List
252
Reading Command
252
Writing Commands
258
Detailed Explanations of Commands
260
Data Processing
260
Status Display Mode
262
Parameter
263
External I/O Signal Status (DIO Diagnosis)
267
Input Device On/Off
270
Disabling/Enabling I/O Devices (DIO)
271
Input Devices On/Off (Test Operation)
272
Test Operation Mode
273
Output Signal Pin On/Off (Output Signal (DO) Forced Output)
277
Alarm History
278
Current Alarm
279
Other Commands
280
Hf-_P/Ha-_P/Hc-_P Motor Drive
282
MR-J3 Series Motors Which Are Available with MR-J4-_A_ and MR-J4-_B
282
Application of Functions
285
J3 Compatibility Mode
285
J3 Outline of J3 Compatibility Mode
285
Operation Modes Supported by J3 Compatibility Mode
285
J3 Compatibility Mode Supported Function List
286
How to Switch J4 Mode/J3 Compatibility Mode
288
How to Use the J3 Compatibility Mode
289
Cautions for Switching J4 Mode/J3 Compatibility Mode
290
Cautions for the J3 Compatibility Mode
290
Change of Specifications of "J3 Compatibility Mode" Switching Process
291
Extension Function
294
Master-Slave Operation Function
351
Scale Measurement Function
355
Functions and Configuration
355
Scale Measurement Encoder
357
How to Use Scale Measurement Function
360
Servo Motor Replacement
363
Servo Motor Substitute Model and Compatibility
363
Comparison of Servo Motor Specifications
373
Comparison of Servo Motor Mounting Dimensions
373
Detailed Comparison of Servo Motor Mounting Dimensions
378
Comparison of Mounting Dimensions for Geared Servo Motors (for High Precision Applications: HC-RP_G5 → HG-SR_G5)
379
Comparison of Actual Reduction Ratios for Geared Servo Motors
381
Comparison of Moment of Inertia
382
Comparison of Servo Motor Connector Specifications
393
Comparison of Servo Motor Torque Characteristics
414
Comparison Table of Regenerative Option Combinations
425
Regenerative Options (200 V Class /100 V Class)
426
Combination and Regenerative Power for the MR-J3/MR-J3W Series
426
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
427
External Form Comparison
428
Regenerative Options (400 V Class)
429
Combination and Regenerative Power for the MR-J3 Series
429
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
430
External Form Comparison
431
Comparison Table of Dynamic Brake Option Combinations
432
External Form Comparison
432
Comparison Table of Cable Option Combinations
433
Changes from MR-J3 Series to MR-J4 Series
433
Changes from MR-J3W Series to MR-J4W2-_B Servo Amplifier
435
Power Supply Wire Size
436
Selection of Power Supply Wire Size (Example)
436
MR-J3 Series Power Supply Wire Size
436
MR-J4 Series Power Supply Wire Size
440
MR-J3W Series Power Supply Wire Size
442
MR-J4W2-_B Servo Amplifier, Power Supply Wire Size
443
Selection Example of Crimp Terminals
444
MR-J3 Series Crimp Terminal
444
MR-J4 Series Crimp Terminal
445
Selection of Molded-Case Circuit Breaker, Fuse, and Magnetic Contactor (Example)
446
MR-J3 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
446
MR-J4 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors (Recommended)
447
MR-J3W Series, No-Fuse Breakers, Fuses, Magnetic Contactors
448
MR-J4W2-_B Servo Amplifier, No-Fuse Breakers, Fuses, Magnetic Contactors
449
Battery
450
Combinations of Batteries and the Servo Amplifier
450
MR-J3 Series Battery
451
MR-J4 Series Battery
452
Battery Replacement Procedure
452
When Using the MR-BAT6V1SET Battery
453
When Using MR-BAT6V1BJ Battery for Junction Battery Cable
454
When Using MR-BT6VCASE Battery Case
455
MR-J3W Series Battery
456
MR-BTCASE Battery Case and MR-BAT Battery
456
MR-J4W2-_B Servo Amplifier, Battery
457
MR-BT6VCASE Battery Case
457
MR-BAT6V1 Battery
463
Emc Filter (Recommended)
464
MR-J3/MR-J3W/MR-J4 Series EMC Filter (Recommended) (100 V/200 V/400 V Class)
464
Connection Example
465
Dimensions
466
Power Factor Improving Ac Reactor/Power Factor Improving DC Reactor
470
MR-J3 Series Power Factor Improving DC Reactor
470
MR-J3/MR-J3W Series Power Factor Improving AC Reactor
472
MR-J4 Series Power Factor Improving DC Reactors (200 V Class)
474
MR-J4 Series Power Factor Improving DC Reactors (400 V Class)
476
MR-J4 Series Power Factor Improving AC Reactors (200 V/100 V Class)
478
MR-J4 Series Power Factor Improving AC Reactors (400 V Class)
480
Setup Software (Setup221E)
482
MR-J3/MR-J3W Series Setup Software (SETUP221E)
482
Specifications
482
MR-J4 Series MR Configurator2
483
Specifications
483
System Configuration
484
Components
484
Connection with Servo Amplifier
485
Precautions for Using USB Communication Function
485
Panel through Attachment
486
MR-J3 Series (MR-J3ACN)
486
MR-J4 Series (MR-J4ACN15K/MR-J3ACN)
488
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