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MR-J4-10A1(-RJ)
Mitsubishi Electric MR-J4-10A1(-RJ) Manuals
Manuals and User Guides for Mitsubishi Electric MR-J4-10A1(-RJ). We have
2
Mitsubishi Electric MR-J4-10A1(-RJ) manuals available for free PDF download: Instruction Manual, Transition Handbook
Mitsubishi Electric MR-J4-10A1(-RJ) Instruction Manual (908 pages)
General-Purpose AC Servo MELSERVO-J4 General-Purpose Interface MR-J4 series SERVO AMPLIFIER
Brand:
Mitsubishi Electric
| Category:
Servo Drives
| Size: 10.2 MB
Table of Contents
Table of Contents
10
Summary
20
Function Block Diagram
22
Servo Amplifier Standard Specifications
30
Combinations of Servo Amplifiers and Servo Motors
37
Function List
40
Connector
41
Model Designation
43
Structure
44
Removal and Reinstallation of the Front Cover
59
Configuration Including Peripheral Equipment
61
Installation Direction and Clearances
77
Keeping out of Foreign Materials
79
Inspection Items
80
Parts Having Service Life
81
Restrictions When Using this Product at Altitude Exceeding 1000 M and up to 2000 M above Sea Level
82
Input Power Supply Circuit
85
V Class
86
V Class
91
V Class
94
I/O Signal Connection Example
95
Speed Control Mode
98
Torque Control Mode
101
Explanation of Power Supply System
104
Power-On Sequence
105
Wiring CNP1, CNP2, and CNP3
106
Connectors and Pin Assignment
110
Signal (Device) Explanations
113
Detailed Explanation of Signals
123
Speed Control Mode
128
Torque Control Mode
130
Position/Speed Control Switching Mode
133
Speed/Torque Control Switching Mode
135
Torque/Position Control Switching Mode
137
Forced Stop Deceleration Function
138
Base Circuit Shut-Off Delay Time Function
140
Vertical Axis Freefall Prevention Function
141
Alarm Occurrence Timing Chart
142
When You Do Not Use the Forced Stop Deceleration Function
143
Interfaces
144
Detailed Explanation of Interfaces
146
Source I/O Interfaces
150
Servo Motor with an Electromagnetic Brake
152
Timing Chart
154
Grounding
158
Switching Power on for the First Time
161
Wiring Check
162
Surrounding Environment
165
Stop
166
Test Operation
167
Parameter Setting
168
Startup in Speed Control Mode
171
Stop
172
Test Operation
173
Parameter Setting
174
Startup in Torque Control Mode
176
Test Operation
177
Parameter Setting
178
Trouble at Start-Up
179
Display and Operation Sections
180
Display Flowchart
181
Status Display Mode
182
Diagnostic Mode
189
Alarm Mode
191
Parameter Mode
192
External I/O Signal Display
194
Output Signal (DO) Forced Output
197
Test Operation Mode
198
Parameter List
205
Gain/Filter Setting Parameters ([Pr. PB_ _ ])
206
Extension Setting Parameters ([Pr. PC_ _ ])
208
I/O Setting Parameters ([Pr. PD_ _ ])
210
Extension Setting 2 Parameters ([Pr. PE_ _ ])
211
Extension Setting 3 Parameters ([Pr. PF_ _ ])
213
Linear Servo Motor/DD Motor Setting Parameters ([Pr. PL_ _ ])
214
Option Setting Parameters ([Pr. Po_ _ ])
215
Detailed List of Parameters
216
Gain/Filter Setting Parameters ([Pr. PB_ _ ])
229
Extension Setting Parameters ([Pr. PC_ _ ])
243
I/O Setting Parameters ([Pr. PD_ _ ])
257
Extension Setting 2 Parameters ([Pr. PE_ _ ])
265
Extension Setting 3 Parameters ([Pr. PF_ _ ])
268
Linear Servo Motor/DD Motor Setting Parameters ([Pr. PL_ _ ])
271
Option Setting Parameters ([Pr. Po_ _ ])
274
Different Adjustment Methods
280
Adjustment Using MR Configurator2
281
One-Touch Tuning
282
One-Touch Tuning Flowchart
284
Display Transition and Operation Procedure of One-Touch Tuning
287
Caution for One-Touch Tuning
301
Auto Tuning
302
Auto Tuning Mode Basis
303
Adjustment Procedure by Auto Tuning
304
Response Level Setting in Auto Tuning Mode
305
Manual Mode
306
Gain Adjustment Mode
309
Filter Setting
312
Machine Resonance Suppression Filter
313
Adaptive Filter II
316
Shaft Resonance Suppression Filter
319
Low-Pass Filter
320
Command Notch Filter
325
Gain Switching Function
327
Function Block Diagram
328
Parameter
329
Gain Switching Procedure
332
Tough Drive Function
336
Instantaneous Power Failure Tough Drive Function
338
Compliance with SEMI-F47 Standard
342
Model Adaptive Control Disabled
345
Lost Motion Compensation Function
346
Super Trace Control
349
Explanation for the Lists
352
Alarm List
353
Warning List
362
Overload Protection Characteristics
388
Power Supply Capacity and Generated Loss
392
Dynamic Brake Characteristics
395
Dynamic Brake Operation
396
Permissible Load to Motor Inertia When the Dynamic Brake Is Used
399
Cable Bending Life
400
Inrush Currents at Power-On of Main Circuit and Control Circuit
401
Cable/Connector Sets
404
Combinations of Cable/Connector Sets
405
MR-D05UDL3M-B STO Cable
409
Battery Cable/Junction Battery Cable
410
Regenerative Options
411
Selection of Regenerative Option
413
Parameter Setting
416
Dimensions
421
FR-BU2-(H) Brake Unit
425
Selection
426
Connection Example
427
Dimensions
437
FR-RC-(H) Power Regeneration Converter
439
FR-CV-(H) Power Regeneration Common Converter
445
Selection Example
446
Junction Terminal Block MR-TB50
454
MR Configurator2
457
System Configuration
458
Precautions for Using USB Communication Function
459
Battery
460
MR-BAT6V1SET Battery
461
MR-BAT6V1BJ Battery for Junction Battery Cable
465
MR-BAT6V1SET-A Battery
469
MR-BT6VCASE Battery Case
473
MR-BAT6V1 Battery
479
Selection Example of Wires
480
Molded-Case Circuit Breakers, Fuses, Magnetic Contactors
484
Power Factor Improving DC Reactors
487
Power Factor Improving AC Reactors
491
Relays (Recommended)
494
Noise Reduction Techniques
495
Earth-Leakage Current Breaker
502
EMC Filter (Recommended)
505
External Dynamic Brake
512
Panel through Attachment (MR-J4ACN15K/MR-J3ACN)
519
Summary
524
Restrictions
525
Parameter Setting
526
Battery
527
Using MR-BAT6V1BJ Battery for Junction Battery Cable
528
Using MR-BT6VCASE Battery Case
529
Standard Connection Example
530
Signal Explanation
531
Startup Procedure
532
Absolute Position Data Transfer Protocol
533
Transfer Method
534
Home Position Setting
543
Use of Servo Motor with an Electromagnetic Brake
545
How to Process the Absolute Position Data at Detection of Stroke End
546
Communication-Based Absolute Position Transfer System
549
Introduction
554
Residual Risks of the STO Function
555
Specifications
556
Maintenance
557
Signal (Device) Explanations
558
Connection Example
559
External I/O Signal Connection Example Using an MR-J3-D05 Safety Logic Unit
560
External I/O Signal Connection Example Using an External Safety Relay Unit
563
Detailed Description of Interfaces
564
Source I/O Interface
565
Structure
569
Precautions for Using RS-422/RS-232C/USB Communication Function
571
Communication Specifications
572
Protocol
573
Character Codes
574
Error Codes
575
Retry Processing
576
Communication Procedure Example
577
Command and Data No. List
578
Writing Commands
584
Detailed Explanations of Commands
586
Status Display Mode
588
Parameter
589
External I/O Signal Status (DIO Diagnosis)
593
Input Device On/Off
596
Disabling/Enabling I/O Devices (DIO)
597
Input Devices On/Off (Test Operation)
598
Test Operation Mode
599
Output Signal Pin On/Off (Output Signal (DO) Forced Output)
603
Alarm History
604
Current Alarm
605
Other Commands
606
Functions and Configuration
608
Configuration Including Peripheral Equipment
609
Signals and Wiring
613
Operation and Functions
614
Magnetic Pole Detection
618
Home Position Return
625
Test Operation Mode in MR Configurator2
630
Function
631
Absolute Position Detection System
634
Characteristics
635
Power Supply Capacity and Generated Loss
636
Dynamic Brake Characteristics
637
Permissible Load to Motor Mass Ratio When the Dynamic Brake Is Used
638
Functions and Configuration
640
Configuration Including Peripheral Equipment
641
Signals and Wiring
642
Operation and Functions
643
Startup Procedure
644
Magnetic Pole Detection
645
Function
651
Absolute Position Detection System
653
Characteristics
654
Power Supply Capacity and Generated Loss
656
Dynamic Brake Characteristics
657
Functions and Configuration
661
Selecting Procedure of Control Mode
662
System Configuration
663
Load-Side Encoder
665
Configuration Diagram of Encoder Cable
666
MR-J4FCCBL03M Branch Cable
668
Operation and Functions
669
Home Position Return
676
Fully Closed Loop Control Error Detection Functions
679
Auto Tuning Function
680
Absolute Position Detection System under Fully Closed Loop System
681
About MR Configurator2
682
Functions and Configuration
684
Function Block Diagram
685
Servo Amplifier Standard Specifications
686
Combinations of Servo Amplifiers and Servo Motors
687
Function List
688
Model Definition
691
Parts Identification
692
Configuration Including Peripheral Equipment
693
Installation
694
Installation Direction and Clearances
695
Installation by DIN Rail
697
Signals and Wiring
699
Input Power Supply Circuit
700
Explanation of Power Supply System
702
Selection of Main Circuit Power Supply/Control Circuit Power Supply
705
I/O Signal Connection Example
706
Connectors and Pin Assignment
714
Signal (Device) Explanations
717
Alarm Occurrence Timing Chart
721
Interfaces (Internal Connection Diagram)
723
Grounding
725
Startup
726
Startup Procedure
727
Troubleshooting When "24 V ERROR" Lamp Turns on
728
Wiring Check
729
Surrounding Environment
730
Display Flowchart
731
Status Display Mode
732
One-Touch Tuning
737
Diagnostic Mode
741
Alarm Mode
744
Parameter Mode
746
External I/O Signal Display
751
Output Signal (DO) Forced Output
754
Test Operation Mode
755
Dimensions
757
Characteristics
758
Power Supply Capacity and Generated Loss
759
Inrush Currents at Power-On of Main Circuit and Control Circuit
761
Options and Peripheral Equipment
762
Combinations of Cable/Connector Sets
763
Selection Example of Wires
764
Communication Function (Mitsubishi Electric General-Purpose AC Servo Protocol)
765
Function Block Diagram
769
Structure
771
Installation and Removal of the MR-D01 Extension I/O Unit
772
Configuration Including Peripheral Equipment
776
Installation Direction and Clearances
778
Signals and Wiring
780
I/O Signal Connection Example
781
Connectors and Pin Assignment
796
Signal (Device) Explanations
798
Interface
804
Monitor Display with MR Configurator2
808
Dimensions
810
Options Peripheral Equipment
811
PS7DW-20V14B-F (Junction Terminal Block) (Recommended)
812
MR-TB50 (Junction Terminal Block)
814
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Mitsubishi Electric MR-J4-10A1(-RJ) Transition Handbook (662 pages)
Servo Amplifiers & Motors
Brand:
Mitsubishi Electric
| Category:
Control Systems
| Size: 48.23 MB
Table of Contents
Table of Contents
10
Part 1: Summary of MR-J2S/MR-J2M Replacement 1-1 to
18
Summary of Mr-J2S/Mr-J2M Replacement
18
Major Replacement Target Model
19
Servo Amplifier Replacement Target Model
19
Servo Motor Replacement Target Model
19
Flow of Replacement
20
Summary
20
Flow of Review on Replacement
20
Review on Replacement
24
Checking the System Prior to Replacement
24
Determination of Base Replacement Model
25
Mounting Compatibility Check
29
Detailed Review on Replacement Model
29
Peripheral Equipment Check
29
Startup Procedure Check
29
Related Materials
29
Catalog
29
Instruction Manual
29
Replacement Manual
30
Renewal Tool
30
Replacement Tool for Replacing MR-J2S Series with MR-J4 Series
30
MITSUBISHI ELECTRIC FA Global Website
30
Part 2: Review on Replacement of MR-J2S-_A_ with MR-J4-_A_ 2-1 to
32
Case Study on Replacement of Mr-J2S-_A
33
Review on Replacement Method
33
Replacement Method
33
Differences between Mr-J2S-_A_ and Mr-J4-_A
35
Function Comparison Table
35
Function List
36
Comparison of Standard Connection Diagrams
37
List of Corresponding Connectors and Terminal Blocks
39
Comparison of Peripheral Equipment
44
Comparison of Parameters
45
Setting Requisite Parameters Upon Replacement
45
Parameter Comparison List
47
Comparison of Parameter Details
50
Important Points for Replacement (Command Pulse Logic Settings)
76
Part 3: Review on Replacement of MR-J2S-_B_ with MR-J4-_B_ 3-1 to
78
Case Study on Replacement of Mr-J2S-_B
80
Review on Replacement Method
80
Replacement Method
81
Differences between Mr-J2S-_B_ and Mr-J4-_B
84
Function Comparison Table
84
Function List
84
Comparison of Networks
85
Comparison of Servo System Network Specifications
85
Comparison of Standard Connection Diagrams
87
List of Corresponding Connectors and Terminal Blocks
88
Comparison of Peripheral Equipment
91
Comparison of Parameters
92
Setting Requisite Parameters Upon Replacement
93
Parameter Comparison List
94
Comparison of Parameter Details
96
Important Points for Replacement
108
Part 4: Review on Replacement of MR-J2S-_CP_/CL_ with MR-J4-_A_-RJ
111
Case Study on Replacement of Mr-J2S-_Cp_/Cl
111
Consideration of Replacement Method
111
Replacement Method
111
Differences
113
Function Comparison Table
113
Function List
116
Comparison of Standard Connection Diagrams
118
List of Corresponding Connectors and Terminal Blocks
120
Comparison of Peripheral Equipment
123
Comparison of Parameters
124
Setting Requisite Parameters Upon Replacement
124
Parameter Comparison List
126
Comparison of Parameter Details
129
Comparison of Communication Commands
149
Part 5: Review on Replacement of MR-J2S-30 Kw or Higher Capacity Models with MR-J4-DU_ 5-1 to
162
Functions and Configuration
163
Differences between MR-J2S-30 Kw or Higher Capacity Models and MR-J4-DU
163
Combination of Converter Unit, Drive Unit, and Servo Motor
164
Configuration with Peripheral Equipment
165
Installation
167
Magnetic Contactor Control Connector (CNP1) [Exclusively for MR-J4-DU_]
169
Signals and Wiring
171
Comparison of Standard Connection Diagrams
171
Power-On Sequence
176
List of Corresponding Connectors and Terminal Blocks
181
Parameters
186
Comparison of Parameters
186
Characteristics
191
Capacity of Power Source Facility and Generation Loss
191
Inrush Current When Turning on the Main Circuit/Control Circuit Power Supply
192
Options and Peripheral Equipment
193
Comparison Table of Cable Option Combinations
193
MR-J3CDL05M (0.5 M) Protection Coordination Cable
193
Wire Selection Example
194
MR-J2S-Series Power Supply Wire Size
195
MR-J4-Series, Power Supply Wire Size
196
Selection of No-Fuse Breakers, Fuses, and Magnetic Contactors (Example)
198
MR-J2S-Series, No-Fuse Breakers and Magnetic Contactors (Recommended)
198
MR-J4-Series, No-Fuse Breakers, Fuses, and Magnetic Contactors (Recommended)
198
BU2-(H) Brake Unit
200
Selection
200
Parameter Setting of Brake Units
201
Connection Example
201
Dimensions
217
Comparison of Peripheral Equipment
218
Part 6: Review on Replacement of MR-J2M with MR-J4
220
Case Study on Replacement of Mr-J2M
221
Replacement Method
221
Equipment Configuration
221
Differences between Mr-J2M-A and Mr-J4-_A
222
Function Comparison Table
222
General
222
Comparison of Standard Connection Diagrams
223
List of Corresponding Connectors and Terminal Blocks
224
Comparison of Peripheral Equipment
227
Comparison of Parameters
227
Parameter Comparison List
227
Differences between Mr-J2M-B and Mr-J4-_B
230
Review on Replacement Method
230
Replacement Method
231
Function Comparison Table
232
Comparison of Standard Connection Diagrams
233
List of Corresponding Connectors and Terminal Blocks
234
Comparison of Peripheral Equipment
235
Comparison of Parameters
236
Parameter Comparison List
236
Part 7: Common Reference Material 7-1 to
240
Specification Differences
241
Detailed Specification/Function Differences
241
Servo Amplifier
245
Main Circuit Terminal Block
245
Comparison of Encoder Signals (CN2)
248
Dynamic Brake: Coasting Distance
249
Forced Stop Deceleration Function Selection
255
DC Power Supply for Interface: Built-In ⇒ Outside Supply Requisite
256
Servo Setup Software: Setup Software (SETUP161E) ⇒ MR Configurator2
257
Communication I / F: RS-232C ⇒ USB
257
Servo Amplifier Initializing Time
258
The Pulse Width of the Encoder Z-Phase Pulse
260
Servo Amplifier Dimensions/Attachment Differences
261
MR-J2S ⇒ MR-J4 Comparison Table of Servo Amplifier Dimensions/Installation Differences
261
General-Purpose Interface/Sscnet Interface 200 V Class (22 Kw or Less)
261
General-Purpose Interface/Sscnet Interface 100 V Class (0.4 Kw or Less)
261
Built-In Positioning Function/Program Supported 200 V Class (7 Kw or Less)
262
Built-In Positioning Function/Program Supported 100 V Class (0.4 Kw or Less)
262
General-Purpose Interface Drive Unit/Sscnet Interface Drive Unit 200 V Class (30 Kw or More)
266
General-Purpose Interface/Sscnet Interface 400 V Class (22 Kw or Less)
268
General-Purpose Interface Drive Unit/Sscnet Interface Drive Unit 400 V Class (30 Kw or More)
271
MR-J2M-_ ⇒ MR-J4-_ Comparison Table of Servo Amplifier Dimensions/Installation Differences
274
MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ Parameter Diversion Procedure
278
Operation Procedure of Parameter Conversion
278
MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ Parameter Diversion Procedure
279
Parameter Reading from the Servo Amplifier MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL
279
Converting the Parameters of MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ and
279
Conversion Rules
286
MR-J2S-_B_ Parameter Diversion Procedure
321
Changing QD75M to QD77MS/LD77MS
322
Changing the Motion Controller a Series/Q17Ncpu to Q17Ndscpu/Q170Mscpu(-S1)
325
Conversion Rules (MR-J2S-_B_ => MR-J4-_B_)
327
Common Points to Note
333
Points to Note When Replacing a Battery
333
Servo Amplifier Battery Mounting Method
334
Disassembly Method
335
Replacement Procedure of MR-BAT6V1SET Built-In Battery
335
Hc-_Fs /Ha-_Fs Motor Drive
336
Parameter Setting
336
Corresponding Software Version
337
Method for Checking the Software Version
340
Overload Protection Characteristics (Important Points for Combining the Drive Unit MR-J4-DU55K_4 and HA-LFS Motor)
341
Part 8: Review on Replacement of Motor 8-1 to
342
Servo Motor Replacement
343
Servo Motor Substitute Model and Compatibility
343
Comparison of Servo Motor Specifications
353
Comparison of Servo Motor Mounting Dimensions
353
Detailed Comparison of Servo Motor Mounting Dimensions
357
Comparison of Mounting Dimensions for Geared Servo Motors
359
Comparison of Geared Servo Motors
365
Comparison of Actual Reduction Ratios for Geared Servo Motors
365
Comparison of Reducer Efficiency of Geared Servo Motors
365
Comparison of Moment of Inertia
366
Comparison of Servo Motor Connector Specifications
377
Comparison of Servo Motor Torque Characteristics
394
Part 9: Review on Replacement of Optional Peripheral Equipment 9-1 to
410
Comparison Table of Regenerative Option Combinations
411
Regenerative Options (200 V/100 V)
412
Combination and Regenerative Power for the MR-J2S Series
412
Combination and Regenerative Power for the MR-J2M Series
412
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
413
External Form Comparison
414
Regenerative Options (400 V Class)
415
Combination and Regenerative Power for the MR-J2S Series
415
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
416
External Form Comparison
417
Comparison Table of Dynamic Brake Option Combinations
419
External Form Comparison
420
Comparison Table of Cable Option Combinations
421
Power Supply Wire Size
422
Selection of Power Supply Wire Size (Example)
422
MR-J2S-Series Power Supply Wire Size
422
MR-J4-Series Power Supply Wire Size
424
Selection Example of Crimp Terminals
427
MR-J2S-Series Crimp Terminal
427
MR-J4-Series Crimp Terminal
428
Selection of Molded-Case Circuit Breaker, Fuse, and Magnetic Contactor (Example)
429
MR-J2S Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
429
MR-J4 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
430
Battery
432
MR-J2S-Series Battery
432
Battery Replacement Procedure
432
MR-J2M-Series Battery Unit
432
MR-J4-Series Battery
433
Battery Replacement Procedure
433
When Using the MR-BAT6V1SET Battery
434
When Using MR-BAT6V1BJ Battery for Junction Battery Cable
435
When Using MR-BT6VCASE Battery Case
436
Emc Filter
437
MR-J2S-Series EMC Filter (200 V/100 V Class)
437
Dimensions
437
MR-J2S-Series EMC Filter (400 V Class)
439
Dimensions
439
MR-J4-Series EMC Filter (Recommended) (200 V Class)
441
Connection Example
441
Dimensions
442
MR-J4-Series EMC Filter (Recommended) (400 V Class)
444
Combination with the Servo Amplifier
444
Connection Example
444
Dimensions
444
Power Factor Improving Ac Reactor/Power Factor Improving DC Reactor
446
MR-J2S-Series Power Factor Improving AC Reactor (200 V/100 V Class)
446
MR-J2S-Series Power Factor Improving DC Reactor (200 V Class)
447
MR-J2S-Series Power Factor Improving AC Reactor (400 V Class)
448
MR-J2S-Series Power Factor Improving DC Reactor (400 V Class)
449
MR-J4-Series Power Factor Improving DC Reactor (200 V Class)
450
MR-J4-Series Power Factor Improving AC Reactor (200 V/100 V Class)
452
MR-J4-Series Power Factor Improving DC Reactor (400 V Class)
454
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