Mitsubishi Electric Q64TCTT Manuals

Manuals and User Guides for Mitsubishi Electric Q64TCTT. We have 1 Mitsubishi Electric Q64TCTT manual available for free PDF download: User Manual

Mitsubishi Electric Q64TCTT User Manual (178 pages)

Brand: Mitsubishi Electric | Category: Controller | Size: 5.32 MB

Safety Precautions
3
Conditions of Use for the Product
7
Revisions
8
Table of Contents
10
Conformance with the Emc and Low Voltage Directives
14
About the Generic Terms and Abbreviations
15
Product Structure
15
General Description
16
Features
18
The PID Control System
20
About the PID Operation
21
Operation Method and Formula
21
The Q64TC Actions
22
Proportional Action (P-Action)
23
Integral Action (I-Action)
24
Derivative Action (D-Action)
25
PID Action
26
Functions Added to Function Version B and Later
27
System Configuration
28
Applicable Systems
28
For Use the Q64TC with Redundant Cpus
33
Checking Function Version/Serial No./Product Information/Software Version
34
Precautions for System Configuration
37
Specifications
39
Performance Specifications
39
Performance Specifications of the Q64TC
39
Usable Temperature Sensor Types, Measurement Temperature Ranges and Data Resolutions
41
Function Summary
42
Auto Tuning Function
43
Reverse/Forward Action Select Function
48
RFB Limiter Function
48
Sensor Compensation Function
48
Unused Channel Setting
49
Forced PID Control Stop
49
Heater Disconnection Detection Function (Available for the Q64TCTTBW, Q64TCRTBW Only)
50
Output Off-Time Current Error Detection Function (Available for the Q64TCTTBW and Q64TCRTBW Only)
53
Loop Disconnection Detection Function
53
Data Storage on EPROM
54
Alerts Function
56
Control Output Setting at CPU Stop Error Occurrence
60
The Settings and Control Status of the Output Signal and Buffer Memory Controlling the Q64TC Control Status
61
Sampling Period and Control Output Period
62
I/O Signals Transferred To/From the Programmable Controller CPU
63
I/O Signal List
63
Input Signal Functions
64
Output Signal Functions
67
Buffer Memory
69
Buffer Memory List
69
Write Data Error Code (Buffer Memory Address: 0 H )
73
Decimal Point Position
74
H to
74
Alert Definition (Buffer Memory Address: 5 H to 8 H )
75
Temperature Process Value (PV) (Buffer Memory Address: 9 H to C H )
75
Manipulated Value (MV)
76
Temperature Rise Judgment Flag (Buffer Memory Address: 11 H to 14 H )
76
Transistor Output Flag (Buffer Memory Address: 15 H to 18 H )
76
Q64TCTT(BW) Cold Junction Temperature Process Value (Buffer Memory Address: 1D H )
77
MAN Mode Shift Completion Flag (Buffer Memory Address: 1E H )
77
Eprom's PID Constant Read/Write Completion Flag (Buffer Memory Address: 1F )
78
Input Range
80
H H H H
82
Stop Mode Setting (Buffer Memory Address: 21 H , 41 H , 61 H , 81 H )
82
Set Value (SV) Setting
83
H H H H
83
PID Constant Setting
83
H to
83
Alert Set Value 1 to
85
H to
85
Upper/Lower Output Limiter (Buffer Memory Address: 2A , 2B , 4A , 4B , 6A , 6B , 8A , 8B )
85
Output Variation Limiter (Buffer Memory Address: 2C H , 4C H , 6C H , 8C H )
86
Sensor Compensation Value Setting (Buffer Memory Address: 2D H , 4D H , 6D H , 8D H )
86
Control Output Period Setting (Buffer Memory Address: 2F H , 4F H , 6F H , 8F H )
87
Primary Delay Digital Filter Setting (Buffer Memory Address: 30 H , 50 H , 70 H , 90 H )
87
Control Response Parameter (Buffer Memory Address: 31 H , 51 H , 71 H , 91 H )
88
AUTO/MAN Mode Switching (Buffer Memory Address: 32 H , 52 H , 72 H , 92 H )
88
MAN Output Setting (Buffer Memory Address: 33 H , 53 H , 73 H , 93 H )
89
Setting Change Rate Limiter (Buffer Memory Address: 34 H , 54 H , 74 H , 94 H )
89
AT Bias (Buffer Memory Address: 35 H , 55 H , 75 H , 95 H )
89
Forward/Reverse Action Setting (Buffer Memory Address: 36 H , 56 H , 76 H , 96 H )
91
Upper/Lower Setting Limiter
91
(Buffer Memory Address: 37 H , 38 H , 57 H , 58 H , 77 H , 78 H , 97 H , 98 H )
91
Heater Disconnection Alert Setting (Buffer Memory Address: 3A H , 5A H , 7A H , 9A H )
91
Loop Disconnection Detection Judgment Time (Buffer Memory Address: 3B , 5B , 7B , 9B )
92
Loop Disconnection Detection Dead Band (Buffer Memory Address: 3C , 5C , 7C , 9C )
92
Unused Channel Setting (Buffer Memory Address: 3D H , 5D H , 7D H , 9D H )
93
Eprom's PID Constant Read Command (Buffer Memory Address: 3E , 5E , 7E , 9E )
93
Automatic Backup Setting after Auto Tuning of PID Constants (Buffer Memory Address: 3F , 5F , 7F , 9F )
94
Alert Dead Band Setting (Buffer Memory Address: A4 H )
94
Alert Delay Count (Buffer Memory Address: A5 H )
94
Heater Disconnection/Output Off-Time Current Error Detection Delay Count (Buffer Memory Address: A6 )
94
Temperature Rise Completion Range Setting (Buffer Memory Address: A7 H )
95
Temperature Rise Completion Soak Time Setting (Buffer Memory Address: A8 H )
95
PID Continuation Flag (Buffer Memory Address: A9 H )
95
Heater Disconnection Compensation Function Selection (Buffer Memory Address: AA H )
95
Transistor Output Monitor on Delay Time Setting (Buffer Memory Address: AF H )
95
CT Monitor Method Switching (Buffer Memory Address: B0 H )
96
Manipulated Value (0 to 4000/0 to 12000/0 to 16000)
96
(0 to 4000/0 to 12000/0 to 16000) (Buffer Memory Address: B1 H to B4 H )
96
Manipulated Value Resolution Switching (Buffer Memory Address: B5 H )
96
Auto Tuning Mode Selection (Buffer Memory Address: B8 H to BB H )
96
Alert 1 to 4 Mode Setting
97
To D3 H , E0 H to E3 H , F0 H to F3
97
To F3
97
Heater Current Process Value
97
CT Input Channel Assignment Setting
97
H to 10F H )
97
CT Selection
98
H to
98
Reference Heater Current Value
98
SETUP and PROCEDURE before STARTING the OPERATION 4- 1 to
99
Handling Precautions
99
Procedure before Starting the Operation
100
Parts Identification
101
Wiring
104
Wiring Precautions
104
External Wiring
105
Heater Disconnection Detection Wiring and Setting Example for Use of Three-Phase Heater
109
Switch Settings for the Intelligent Function Module
110
UTILITY PACKAGE (GX Configurator-TC)
112
Functions of the Utility Package
112
Installing and Uninstalling the Utility Package
115
Handling Precautions
115
Operating Environment
117
Utility Package Operation
119
Common Utility Package Operations
119
Operation Overview
121
Starting the Intelligent Function Module Utility
123
Initial Settings
125
Auto Refresh Setting
128
Monitoring/Test
130
Programming
133
Programming Procedure
133
Program Example Using the Utility Package
135
Program Example Without Using the Utility Package
137
Program Example Using the Utility Package
140
Program Example Without Using the Utility Package
143
Online Module Change
146
Online Module Change Conditions
147
Online Module Change Operations
148
Online Module Change Procedure
149
GX Configurator-TC was Used for Initial Setting
149
Sequence Program was Used for Initial Setting
154
Precautions for Online Module Change
159
Troubleshooting
160
Error Code List
160
Processing Performed by the Q64TC at Error Occurrence
161
If the RUN LED Has Flickered or Turned off
162
If the ERR. LED Has Turned on or Flickered
162
If the Module Ready Flag (Xn0) Does Not Turn on
163
If the Write Error Flag (Xn2) Has Turned on
163
If the Hardware Error Flag (Xn3) Has Turned on
163
If the Auto Tuning Does Not Start (if the Auto Tuning Status (Xn4 to Xn7) Does Not Turn On)
163
If the Auto Tuning Is Not Completed (if the Auto Tuning Status (Xn4 to Xn7) Remains on and Does Not Turn Off)
164
If the Alert Occurrence Flag (Xnc to Xnf) Has Turned on
164
Checking the Q64TC Status by System Monitoring of GX Developer
165
Appendix
169
Appendix 1 External Dimensions
169

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