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SIMOTICS XP 1MB2 series
Siemens SIMOTICS XP 1MB2 series Manuals
Manuals and User Guides for Siemens SIMOTICS XP 1MB2 series. We have
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Siemens SIMOTICS XP 1MB2 series manual available for free PDF download: Operating Instructions Manual
Siemens SIMOTICS XP 1MB2 series Operating Instructions Manual (174 pages)
Low-voltage motors
Brand:
Siemens
| Category:
Engine
| Size: 5.13 MB
Table of Contents
Table of Contents
5
1 Introduction
11
About These Instructions
11
Compiling Personal Documents
11
2 Safety Information
13
Information for those Responsible for the Plant or System
13
The 5 Safety Rules
14
Qualified Personnel
14
Safe Handling
14
Use in Hazardous Areas
16
Electrostatic Sensitive Devices
17
Electromagnetic Compatibility
18
Interference Immunity
18
Influence on the Line Power Supply through a Strongly Irregular Torque
19
Interference Voltages When Operating the Converter
19
Special Designs and Construction Versions
19
Special Conditions for Explosion-Proof Machines
19
3 Description
21
Area of Application
21
Rating Plates
23
Installation
24
Regulations
25
Cooling and Ventilation
26
Machines with a Fan
26
Machines Without a Fan (Optional)
26
Bearings
27
Balancing
27
Types of Construction/Method of Installation
28
Degree of Protection
29
Environmental Conditions
30
Optional Built-On and Built-In Accessories
30
Class
31
Zone 1, Type of Protection Increased Safety Ex "E" or "Eb
31
Zone 2, Type of Protection Increased Safety Ex "Ec" or Non Sparking "Na
32
Zone 21 with Type of Protection Ex Tb IIIC Db (Equipment Dust Explosion Protection Provided by the Enclosure "T")
33
Zone 22 with Type of Protection Ex Tc IIIB DC (Equipment Dust Explosion Protection Provided by the Enclosure "T")
34
Terminal Box
34
Paint Finish
34
4 Preparing for Use
35
Safety-Related Aspects to Consider When Configuring the Plant
35
Observing the Operating Mode
35
Machines Without Final Paint Coating
35
Delivery
36
Transport and Storage
36
Storage
38
Securing the Rotor
40
Commissioning after Storage
42
Insulation Resistance and Polarization Index
42
Lubricating the Rolling Bearings
42
Regreasing Rolling Bearings after Storage Periods of up to Two Years
42
Releasing the Rotor Shipping Brace before Commissioning
42
Ensure Adequate Cooling
43
Thermal Protection
45
Interlock Circuit for Anti-Condensation Heating
46
Noise Emission
46
Voltage and Frequency Fluctuations During Line Operation
47
Rotational Speed Limit Values
47
System-Inherent Frequencies
48
Electromagnetic Compatibility
48
Converter Operation
49
Parameterizing the Converter
49
Converter Input Voltage
49
Reducing Bearing Currents for Converter Operation
50
Insulated Bearings When Operated with a Converter
51
Tandem Operation
52
Speed Limits for Converter Operation
52
5 Assembly
53
Preparing for Installation
53
Requirements for Installation
53
Insulation Resistance
54
Insulation Resistance and Polarization Index
54
Testing the Insulation Resistance and Polarization Index
55
Mounting and Installed the Machine
57
Preparing the Assembly Area
57
Balancing
58
Mounting and Withdrawing Output Transmission Elements
59
Machines with Type of Construction IM B15, IM B9, IM V8 and IM V9
60
Foot Mounting
60
Alignment and Fastening
61
Repainting/Touching up the Paint Finish of Explosion-Protected Machines
61
Measures for Alignment and Mounting
62
Flatness of the Supporting Surfaces for Conventional Motors
62
Machine Frame Mounting Feet (Special Design)
63
Installing the Machine
63
Preconditions for Smooth, Vibration-Free Operation
63
Aligning the Machine to the Driven Machine and Mounting
63
Selecting Bolts
63
Horizontal Types of Construction with Mounting Feet
63
Horizontal Types of Construction with Flange
64
Vertical Types of Construction with Flange
64
Removing the Rotor Shipping Brace
65
Recommended Alignment Accuracy
65
Mounting the Output Elements
66
Axial and Radial Forces
68
6 Electrical Connection
69
Preparation
69
Selecting Cables
69
Connecting the Machine
70
Terminal Box
72
Terminal Marking
72
Circuit Diagram Inside the Terminal Box Cover
73
Direction of Rotation
73
Knockout Openings
73
Cable Entry
74
Protruding Connection Cables
75
Connecting Protruding Cables
75
Connection With/Without Cable Lugs
76
Thread Sizes in the Terminal Box
76
Minimum Air Clearances
77
Internal Equipotential Bonding
77
Cable Glands
77
Mounting Position of Sheet Metal Nuts in Screw-Type Connections
78
Tightening Torques
78
Cable Entries, Sealing Plugs and Thread Adapters
79
Connecting the Grounding Conductor
79
Minimum Surface Area of Grounding Conductor
79
Grounding Connection Type
80
Connecting the Temperature Sensor/Anti-Condensation Heater
81
Connecting Optional Integrated Devices and Equipment
81
Conductor Connection
82
Connecting Conductors
83
Cable Ends with Wire End Sleeves
85
Connecting Aluminum Conductors
85
Connecting the Converter
86
Final Checks
88
7 Commissioning
89
Measures before Commissioning
89
Insulation Resistance and Polarization Index
91
Testing the Insulation Resistance and Polarization Index
92
Testing the Cooling of the Machine
94
Commissioning an External Fan
95
Further Documents
95
Setpoint Values for Monitoring the Bearing Temperature
96
Switching on
96
Test Run
97
8 Operation
99
Safety Instructions for Operation
99
Safety Instructions Relating to Ventilation and Cooling
104
Bridging Insulated Bearings
105
Switching on with the Anti-Condensation Heating Active
105
Switching on the Machine
106
Switching off the External Fan
106
Switching on Again after an Emergency Switching-Off
106
Stoppages
106
Avoidance of Damage to Rolling Bearings During Stoppages
108
Decommissioning the Machine
108
Re-Commissioning the Machine
108
Faults
109
Inspections in the Event of Faults
109
Electrical Faults
109
Mechanical Faults
110
Rolling Bearing Faults
111
Faults at the External Fan
111
Deactivating
111
9 Maintenance
113
Preparation and Notes
113
North American Market (Optional)
113
Customs Union Eurasia (Optional)
114
Inspection and Maintenance
114
Safety Instructions for Inspection and Maintenance
114
Explosion Hazard Due to Increased Surface Temperature
115
Static Charging When Cleaning
116
Inspections in the Event of Faults
116
First Inspection
117
General Inspection
117
Assessing the Rolling Bearings
118
Mechanical Explosion Protection for Rolling Bearings
118
Maintenance Intervals
119
Re-Greasing
120
Cleaning
121
Risk of Explosion Due to Damaged Seals
121
Drain Condensate
122
Insulation Resistance and Polarization Index
122
Maintaining the External Fan (Forced Ventilation)
123
Repainting
124
Paint Finish Resistant to Sea Air
124
Touch up any Damaged Paintwork
124
Corrective Maintenance
126
Extended Motor Marking
126
Anti-Condensation Heating
127
Sealing Measures
128
Rolling Bearings
129
Replacing Bearings in Explosion-Proof Machines
130
Bearing Bushes
130
Fitting Bearings
131
Insulated Roller Bearings
132
Mounting Dimension "X
133
Fan
133
Metal Fan Disassembly
134
Mounting Fans
134
Cable Entries, Sealing Plugs and Thread Adapters
134
Terminal Boxes, End Shields, Grounding Conductors, Sheet Metal Fan Covers
135
Terminal Board and Grounding
135
Screw Lock Washers
135
Links
135
Reassembly: Miscellaneous Information
136
Optional Add-On Units
136
O-Ring Seal
136
10 Spare Parts
137
Parts Order
137
Data Matrix Code on the Machine
137
Ordering Data
137
Purchasing Commercially Available Spare Parts
138
Ordering Spare Parts Via the Internet
138
Roller Bearings
138
Anti-Condensation Heating
139
Parts Groups Definition
139
Ordering Example
140
Machine Parts
141
Part Lists
141
Standardized Parts
143
Exploded Drawings
144
1LA,1MA Shaft Heights 63
144
1LA,1MA Shaft Heights 100
145
1La5180
146
1Ma6180
147
Terminal Boxes 1MA6180
148
1Mb1 Sh80
149
1MB1 Shaft Heights 71
150
1MB1 Shaft Heights 100
151
1MB1 Shaft Heights 225
152
1MB5 Shaft Height. 315 Cast Iron
153
1MB5 Terminal Box Shaft Height 315 Cast Iron
154
1MB5 Shaft Height. 355 Cast Iron
155
1MB5 Terminal Box Shaft Height 355 Cast Iron
156
1Lg4/6 Sh180
157
Terminal Box Gk330, Gt320, Gk430, Gt420
158
Terminal Box Gk431, Gt421, Gt520, Gt540
159
Terminal Box 1LG4/6, 1MB1, Gt620, Gt640, Gt791
160
11 Disposal
161
Introduction
161
Rohs - Restricting the Use of Certain Hazardous Substances
161
Country-Specific Legislation
161
Preparing for Disassembly
162
Dismantling the Machine
162
Disposal of Components
162
Service and Support
165
Siemens Industry Online Support
165
Further Documents
165
Technical Data
167
Tightening Torques
167
Tightening Torques for Screw and Bolt Connections
167
Stud-Type Bushings
168
Terminal Boxes, End Shields, Grounding Conductors, Sheet Metal Fan Covers
168
Terminal Board and Grounding
168
Additional Connecting Terminals for Monitoring Equipment and Anti-Condensation Heating
168
Quality Documents
169
Quality Documents SIMOTICS in SIOS
169
Index
171
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