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SIMOTICS XP 1MD4
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Manuals and User Guides for Siemens SIMOTICS XP 1MD4. We have
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Siemens SIMOTICS XP 1MD4 manual available for free PDF download: Operating Instructions And Installation Instructions
Siemens SIMOTICS XP 1MD4 Operating Instructions And Installation Instructions (128 pages)
Induction motor
Brand:
Siemens
| Category:
Engine
| Size: 2.29 MB
Table of Contents
Table of Contents
5
1 Introduction
11
2 Safety Notes
13
Information for the Nominated Person in Control of the Electrical Installation
13
The Five Safety Rules
13
Qualified Personnel
14
Safe Handling
14
Use in Hazardous Areas
16
Electrostatic Sensitive Devices
17
Electromagnetic Compatibility
18
Interference Immunity
18
Interference Voltages When Operating the Converter
18
Electromagnetic Fields When Operating Electrical Power Engineering Installations
19
Ventilation
19
3 Description
21
Table 3-1 Marking for Machines with Type of Protection Ex D for Zone 1
22
Table 3-2 Marking for Machines with Ex Tb Type of Protection for Zone 21
23
Table 3-3 Marking for Machines with Ex Tc Type of Protection for Zone 22 Without Certificate
23
Table 3-4 Machine Design
23
Table 3-5 Machine Design with Type of Protection Ex T
24
Table 3-6 Machine Version with Type of Explosion Protection Ex D
24
4 Preparations for Use
27
Safety-Related Aspects to Consider When Configuring the Plant
27
Machines Without Final Paint Coating
27
Thermal Motor Protection
27
Interlock Circuit for Anti-Condensation Heating
28
Noise Emissions
28
Voltage and Frequency Fluctuations During Line Operation
28
Protection against Impermissible Temperature Rise
29
System-Inherent Frequencies
29
Transport and Storage
29
Transport Markings
29
Checking the Delivery
30
Checking the Load Handling Attachments
30
Lifting and Transportation
31
Attaching the Rotor Shipping Brace Prior to Storage
32
Storage for up to Two Years
33
Storage Conditions
33
Storing Motors Together with the Driven Machine
33
Storage Outdoors
34
Commissioning after Storage
34
Insulation Resistance and Polarization Index
34
Lubricating the Roller Bearings
34
Regreasing Roller Bearings after Storage Periods of up to Two Years
35
Converter Operation
35
Reducing Bearing Currents During Operation on the Converter
36
Insulated Bearings When Operating the Converter
37
Figure 4-1 Schematic Representation of a Single Drive
38
Figure 4-2 Schematic Representation of a Tandem Drive
38
5 Assembling
41
Preparations for Installation
41
Safety Instructions for Installation
41
Requirements for Installation
42
Lift the Machine to Where It will be Installed, and Position It
43
Preconditions for Correct Alignment and Secure Attachment
43
Checking the Load Handling Attachments
43
Lifting and Transportation
43
Setting down the Machine
45
Roughly Aligning the Machine
45
Installing the Machine
45
Preconditions for Smooth, Vibration-Free Operation
45
Aligning the Machine to the Driven Machine and Mounting
46
Horizontal Types of Construction with Mounting Feet
46
Removing the Rotor Shipping Brace
46
Alignment Accuracy
47
Mounting the Output Elements
47
Table 5-1 Recommended Alignment Accuracy
47
Figure 5-1 Balancing Type on the Drive-End Side
47
Axial and Radial Forces
49
6 Electrical Connection
51
Preparation
51
Selecting Cables
51
Connecting
52
Terminal Boxes with Type of Protection "Ex D
52
Terminal Boxes with Type of Protection "Ex E
52
Connecting the Grounding Conductor
53
Circuit Diagram in the Terminal Box Cover
53
Terminal Designation
53
Connecting the Machine for a Specific Direction of Rotation
54
Terminal Box
54
Minimum Air Clearances
55
Cable Ends with Wire End Sleeves
55
Connection with Terminal Board
56
Figure 6-1 Example for Conductor Connection
56
Tightening Torques for Cable Glands
57
Figure 6-2 Example for Conductor Connection
57
Connecting Aluminum Conductors
58
O-Ring Seal
58
Finishing Connection Work
59
Internal Equipotential Bonding
59
7 Commissioning
61
Checks to be Carried out Prior to Commissioning
61
Testing the Securing and Alignment
61
Insulation Resistance and Polarization Index
63
Testing the Insulation Resistance and Polarization Index
63
8 Operation
67
Safety Instructions During Operation
67
Switching on the Machine
69
Switching on Again after an Emergency Switching-Off
69
Stoppages
69
Switching on the Anti-Condensation Heater
69
Avoidance of Damage to Roller Bearings During Stoppages
70
Decommissioning the Machine
70
Re-Commissioning the Machine
70
Faults
70
Inspections in the Event of Faults
70
Electrical Faults
71
Mechanical Faults
71
Roller Bearing Faults
72
9 Maintenance
75
Inspection and Maintenance
75
Inspections in the Event of Faults
77
First Inspection
78
General Inspection
78
Servicing the Roller Bearings
79
Bolt Grade for Roller Bearings
79
Mechanical Explosion Protection for Roller Bearings
80
Maintenance
80
Explosion Protection for Machines with Type of Protection "Ex D
80
Explosion Hazard Due to Increased Surface Temperature
81
Insulation Resistance and Polarization Index
81
Grease Service Life and Fill Quantities
82
Grease Stability Times and Fill Quantities
83
Regreasing Intervals and Types of Grease for Operating Rolling-Contact Bearings
83
Alternative Types of Grease for Operating Roller Bearings
85
Maintenance and Repair for Machines of Protection Type "Ex D
86
Maintaining Terminal Boxes
87
Touch up any Damaged Paintwork
88
Repainting
88
Repair
89
Anti-Condensation Heating Spare Parts
89
Insulated Roller Bearings
89
10 Spare Parts
91
Ordering Data
91
Replacing Roller Bearings
91
Using Commercially Available Spare Parts
92
Anti-Condensation Heating Spare Parts
92
Spare Parts List, Frame Sizes 071 to 132
93
Figure 10-1 D-DN000-0007
93
Spare Parts List, Frame Sizes 160 to 280
94
Figure 10-2 E-DN000-0008
95
Spare Parts List, Frame Size 315
97
Figure 10-3 E-AN000-0009
97
Spare Parts List, Frame Size 355
98
Figure 10-4 E-DN000-0010
98
Spare Parts List for Terminal Boxes with Type of Protection "Ex E", Frame Sizes 071-160
100
Figure 10-5 E-9-101_162-0002
100
Spare Parts List for Terminal Boxes with Type of Protection "Ex D", Frame Sizes 071-160
101
Figure 10-6 E-9-108_213-0001
101
Spare Parts List for Terminal Boxes with Type of Protection "Ex E", Frame Sizes 180-225
102
Figure 10-7 E-9-101_208-0002
102
Spare Parts List for Terminal Boxes with Type of Protection "Ex D", Frame Sizes 180-225
103
Figure 10-8 E-9-108_213-0002
103
Spare Parts List for Terminal Boxes with Type of Protection "Ex E", Frame Sizes 250 to 355
104
Figure 10-9 E-9-101_285-0002
104
Spare Parts List for Terminal Boxes with Type of Protection "Ex D", Frame Sizes 250 to 355
105
11 Disposal
107
Introduction
107
Preparing for Disassembly
107
Dismantling the Machine
108
Disposal of Components
108
Service and Support
111
Siemens Industry Online Support
111
Rohs - Restricting the Use of Certain Hazardous Substances
112
Technical Data and Drawings
113
Tightening Torques for Screw and Bolt Connections
113
Quality Documents
115
Iecex Certificate
115
C.1 Iecex Certificate
115
EC Declaration of Conformity
116
C.2 EC Declaration of Conformity
116
EC Declaration of Conformity, Zone 21 or 22
119
Data
122
C.4 Data
122
Index
123
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