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Pioneer DV-515 Service Manual
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Pioneer DV-515 Service Manual

Pioneer DV-515 Service Manual

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3 7 63 1515 0

DVD PLAYER

DV-515
DV-414
TE
L 13942296513
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
DV-515
RL
RAM
KU
KC
•
Refer to the service guide RRV2004 for DV-515.
CONTENTS
1. SAFETY INFORMATION ...................................... 2
3. SCHEMATIC DIAGRAM ..................................... 12
4. PCB CONNECTION DIAGRAM .......................... 29
www
5. PCB PARTS LIST ............................................... 39
6. ADJUSTMENT .................................................... 44
.
PIONEER ELECTRONIC CORPORATION
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880
c
PIONEER ELECTRONIC CORPORATION 1998
http://www.xiaoyu163.com
Model
DV-414
-
AC110-127/220-240V
-
AC110-127/220-240V
-
AC120V
-
AC120V
x
ao
u163
y
i
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
http://www.xiaoyu163.com
2 9
8
• DV-515
STANDBY
10 KEY OPERATION
TITLE
+10
POWER
VIRTUAL DOLBY
OFF
ON
SURROND
1
2
3
4
5
4
1
FL OFF
6
7
8
9
0
Q Q
3
6 7
1 3
1 5
Power Requirement
7. GENERAL INFORMATION ................................ 46
7.1 PARTS ......................................................... 46
7.1.1 IC ........................................................... 46
7.2 DISASSEMBLY ........................................... 50
7.3 BLOCK DIAGRAM ....................................... 51
co
.
9 4
2 8
0
¡ ¢
7
£¥8
RRV2003
0 5
8
2 9
9 4
2 8
Region No.
Remarks
3
6
1
1
m
T - IZE SEPT. 1998 Printed in Japan
9 9
ORDER NO.
9 9

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  • Page 1: Table Of Contents

    PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880 PIONEER ELECTRONIC CORPORATION 1998 T –...

  • Page 2: Safety Information

    The use of a substitute replacement component which does Leakage 0.5mA current Device not have the same safety characteristics as the PIONEER tester under recommended replacement one, shown in the parts list in test this Service Manual, may create shock, fire, or other hazards.

  • Page 3: Exploded Views And Parts List

    Therefore, when replacing, be sure to use parts of identical designation. • L 13942296513 Screws adjacent to mark on the product are used for disassembly. 2.1 PACKING • For DV-515 • For DV-414 (DV-515/RAM only) FRONT DV-414 /KC only u163...
  • Page 4 • • • • • KC Label See Contrast table (2) Polyethylene Bag Z21-038 (2) CONTRAST TABLE DV-515/RL, RAM, DV-414/KU and KC are constructed the same except for the following : L 13942296513 s i l s i l u163 http://www.xiaoyu163.com...

  • Page 5: Exterior Section

    See Contrast table (2) Screw BPZ26P080FZK Tray Stopper VNL1739 Screw BBZ30P080FMC Spring VBH1277 65 Label See Contrast table (2) Tray Label VRW1628 (2) CONTRAST TABLE DV-515/RL, RAM, DV-414/KU and KC are constructed the same except for the following : u163 http://www.xiaoyu163.com...

  • Page 6: Front Panel Section

    VWG1989 PLAY Lens RNK2232 FLKY Assy Number Key See Contrast table (2) See Contrast table (2) Screw BBZ30P080FMC Illumination Lens VNK4168 (2) CONTRAST TABLE DV-515/RL, RAM, DV-414/KU and KC are constructed the same except for the following : u163 http://www.xiaoyu163.com...
  • Page 7 DV-515, DV-414 3 7 63 1515 0 2.4 BOTTOM VIEW SECTION 14 Refer to "2.5 LOADING MECHANISM ASSY" DV-515/RL only DV-515/RAM only L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 8 See Contrast table (2) Housing Assy See Contrast table (2) Rear Panel See Contrast table (2) Loading Mechanism Assy VWT1157 Screw BBZ30P100FMC (2) CONTRAST TABLE DV-515/RL, RAM, DV-414/KU and KC are constructed the same except for the following : L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 9 DV-515, DV-414 3 7 63 1515 0 2.5 LOADING MECHANISM ASSY • Top View • Bottom View Refer to "2.6 SERVO MECHANISM ASSY" L 13942296513 LOADING MECHANISM ASSY PARTS LIST Mark No. Description Part No. Mark No. Description Part No.
  • Page 10 DV-515, DV-414 3 7 63 1515 0 2.6 SERVO MECHANISM ASSY • Top View L 13942296513 SERVO MECHANISM ASSY PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Hook VNL1770 SMEB Assy VWG1968 FFC Holder VNL1802...
  • Page 11 DV-515, DV-414 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 12: Schematic Diagram

    3 7 63 1515 0 3. SCHEMATIC DIAGRAM 3.1 OVERALL CONNECTION DIAGRAM, LOMB, LOSB, SMEB and FGSB ASSEMBLIES DVDM ASSY (VWS1348) 1/2, L 13942296513 AVJB ASSY VWV1648 : DV-515/RL VWV1616 : DV-515/RAM VWV1615 : DV-414/KU,KC DV-515 ONLY SREQ +3.3V FLKY ASSY DILB ASSY...
  • Page 13 DV414-KU,KC AC120V 60Hz : DV-414/KU,KC AC110–127V/220–240V 50/60Hz : DV-515/RL,RAM AC POWER CORD ADG1127 : DV-515/RL ADG7017 : DV515/RAM ADG7021 : DV-414/KU,KC PICKUP ASSY : RF SIGNAL ROUTE (VWY1050) : FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : SLIDER SERVO LOOP LINE...

  • Page 14: Dv-515 Dv

    3.2 FLKY, PWSB and DILB ASSEMBLIES DV-515 ONLY DV-515 ONLY DV-515 DV-414 R141 6.2k R143 DV-515/RL ONLY L 13942296513 SLP4118C51H (YELLOW) PE5018B DV-515 ONLY DV-515/RAM, DV-414/KU,KC ONLY FLKY ASSY (VWG1972 : DV-515/RL) (VWG1975 : DV-515/RAM) (VWG1971 : DV-414/KU,KC) u163 FL TUBE http://www.xiaoyu163.com...
  • Page 15 S109 : 4 1 (REV) PWSB ASSY S110 : 0 (OPEN/CLOSE) S111 : ¡ ¢ (FWD) (VWG1982 :DV-515/RL) S112 : 7 (STOP) S113 : 6 (PLAY/PAUSE) (VWG1981 : DV-515/RAM,DV-414/KU,KC) SLP4118C51H (YELLOW) DV-515/RAM, DV-414/KU,KC DV-515 ONLY ONLY PWSB ASSY S201 :...
  • Page 16 DV-515, DV-414 3.3 DVDM ASSY (1/3) 3 7 63 1515 0 (5/6) (2/6) (6/6) (1/6) (3/6) from IC261 (4/6) to IC501 (DVD) ADC1175CIJMX (DVD) (DVD) to IC501 to IC701 (CD) to CN120 (CD) L 13942296513 IC501 to IC501 u163...
  • Page 17 DV-515, DV-414 3 7 63 1515 0 from Q107,Q108 DVDM ASSY(1/3) (VWS1348) to IC101 IC507 TC74VHCT245AFT to IC101 (1/2) (2/2) to IC601 L 13942296513 to IC701 (CD) (CD) (CD) (CD) to IC302 u163 : RF SIGNAL ROUTE LEVEL SHIFT...
  • Page 18 DV-515, DV-414 3 7 63 1515 0 3.4 DVDM ASSY (2/3) DVDM ASSY(2/3) (VWS1348) XCSDOLV,XCS6,XWRL,XWRH,XLT3, XAMUTE,XDACK1,XDREQ1,IR,SEL-IR, 48/44,XDVRST1,XAVIRQ0,NSP-SW, SSCK,SSO,XRESET VYW1518 L 13942296513 ADDRESS A2–A10 DATA IC605(1/2) TC74VHC139FT IC605(2/2) TC74VHC139FT u163 http://www.xiaoyu163.com...
  • Page 19 DV-515, DV-414 3 7 63 1515 0 : AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE from IC801 from IC701 IC703 TC74VHCT541AFT (DVD) SDATA from IC301 (DVD) (DVD) MONITOR OUTPUT L 13942296513 from IC301 SERVO to IC801 CN101 to IC801...
  • Page 20 DV-515, DV-414 3 7 63 1515 0 3.5 DVDM ASSY (3/3) IC810(1/4) TC74VHC00FT IC810(2/4) TC74VHC00FT IC810(3/4) TC74VHC00FT IC810(4/4) TC74VHC00FT L 13942296513 (DVD) IC801 MB86371C from IC701 from IC701 from IC701 u163 (V/CB) (V/CB) http://www.xiaoyu163.com...
  • Page 21 DV-515, DV-414 3 7 63 1515 0 IC906(1/3) for IC801 IC906(3/3) IC906 : CLOCK GENERATOR SECTION TC7W04F DVDM ASSY(3/3) IC906(2/3) (VWS1348) for IC801 IC904(1/3) IC904(2/3) IC904 : for IC701 TC7W04F for IC201 IC904(3/3) CN101 L 13942296513 (V/CB) (V/CB) CN202...
  • Page 22 DV-515, DV-414 3 7 63 1515 0 3.6 AVJB ASSY (1/2) DV-515 ONLY PD2058A IC102(1/6) IC102 (2/6) CN9020 IC102 (3/6) IC102 : IC102 (5/6) L 13942296513 IC102 (6/6) IC102 (4/6) DV-414 ONLY PE8001A DV-515 ONLY u163 DV-515 DV-414 RTF1167...
  • Page 23 DV-515, DV-414 3 7 63 1515 0 AVJB ASSY(1/2) (VWV1648 : DV-515/RL) (VWV1616 : DV-515/RAM) : AUDIO SIGNAL ROUTE (VWV1615 : DV-414/KU,KC) IC601(2/6) IC601(1/6) DV-515 ONLY IC601(5/6) IC601(6/6) DV-515 IC601(4/6) L 13942296513 IC601(3/6) DV-414 PULSE TRANS : DV-515 : DV-414...
  • Page 24 DV-515, DV-414 3 7 63 1515 0 3.7 AVJB ASSY (2/2) AVJB ASSY(2/2) IC101 LA7135M (VWV1648 : DV-515/RL) (VWV1616 : DV-515/RAM) (CB) (V/CB) (VWV1615 : DV-414/KU,KC) CN9030 (V/CB) DV-515 DV-414 L 13942296513 (V/CB) : V/CB SIGNAL ROUTE : Y SIGNAL ROUTE...
  • Page 25 DV-515, DV-414 3 7 63 1515 0 DV-515 DV-414 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 26 DV-515, DV-414 3.8 POWER SUPPLY ASSY and MSWB ASSY 3 7 63 1515 0 • FOR DV-515 CN110 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 27 DV-515, DV-414 3 7 63 1515 0 • FOR DV-414 CN110 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 28 DV-515, DV-414 3 7 63 1515 0 • WAVEFORMS OF DVDM ASSY Note : The encircled numbers denote measuring point in the schematic diagram. Measurement condition : No. 1 to 4 and 6 to 11 : Disc MJK1, Title 1-chp 1 No.

  • Page 29: Pcb Connection Diagram

    DV-515, DV-414 3 7 63 1515 0 4. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams.
  • Page 30 DV-515, DV-414 3 7 63 1515 0 4.2 FLKY ASSY FLKY ASSY SIDE A CN201 L 13942296513 IC101 SIDE B FLKY ASSY u163 Q102 http://www.xiaoyu163.com...
  • Page 31 DV-515, DV-414 3 7 63 1515 0 CN301 CN602 (VNP1652-B) L 13942296513 Q101 IC102 (VNP1652-B) u163 IC101 http://www.xiaoyu163.com...
  • Page 32 DV-515, DV-414 3 7 63 1515 0 4.3 DVDM ASSY • This PCB is a four-layered board. Middle layer is mainly connected to Vcc and GND. CN202 CN101 DVDM ASSY Q604 IC881 Q881 Q603 VC901 IC904 IC804 Q801 Q914...
  • Page 33 DV-515, DV-414 3 7 63 1515 0 • This PCB is a four-layered board. Middle layer is mainly connected to Vcc and GND. DVDM ASSY Q601 Q602 IC906 Q872 Q862 Q852 IC901 IC903 IC605 Q871 Q861 Q851 IC601 IC806...
  • Page 34 DV-515, DV-414 3 7 63 1515 0 4.4 AVJB ASSY SIDE A AVJB ASSY L 13942296513 IC401 IC501 IC301 IC201 IC801 IC202 IC102 AVJB ASSY SIDE B u163 IC601 IC604 Q801 IC10 IC602 Q101 Q513 Q514 Q512 IC102 http://www.xiaoyu163.com...
  • Page 35 DV-515, DV-414 3 7 63 1515 0 CN9030 CN9020 (VNP1653-A) L 13942296513 Q101 IC601 IC602 u163 (VNP1653-A) IC101 Q503 IC501 Q501 Q502 IC401 C102 IC202 IC201 IC301 IC603 http://www.xiaoyu163.com...
  • Page 36 DV-515, DV-414 3 7 63 1515 0 4.5 PWSB and DILB ASSEMBLIES PWSB ASSY CN102 (VNP1652-B) SIDE A DILB ASSY (VNP1652-B) L 13942296513 CN103 PWSB ASSY (VNP1652-B) SIDE B DILB ASSY u163 (VNP1652-B) http://www.xiaoyu163.com...
  • Page 37 DV-515, DV-414 4.6 POWER SUPPLY ASSY and MSWB ASSY 3 7 63 1515 0 POWER SUPPLY ASSY • FOR DV-515 CN110 IC102 IC103 IC201 L 13942296513 IC51 SIDE A AC IN DV-515/RL ONLY MSWB ASSY u163 (VNP1653-A) http://www.xiaoyu163.com...
  • Page 38 DV-515, DV-414 3 7 63 1515 0 • FOR DV-414 POWER SUPPLY ASSY CN110 IC102 IC201 L 13942296513 u163 AC IN SIDE A http://www.xiaoyu163.com...

  • Page 39: Pcb Parts List

    DV-515, DV-414 3 7 63 1515 0 Mark No. Description Part No. Mark No. Description Part No. 5. PCB PARTS LIST • NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

  • Page 40: Dv-515, Dv

    VWG1982 and VWG1981 are constructed the same except for the following : AVJB ASSY VWV1648, VWV1616 and VWV1615 are constructed the same except for the following : L 13942296513 PCB PARTS LIST FOR DV-515/RL Mark No. Description Part No. Mark No.
  • Page 41 DV-515, DV-414 3 7 63 1515 0 Mark No. Description Part No. Mark No. Description Part No. CAPACITORS DVDM ASSY C101-C103,C105,C117 CEJA470M6R3 C108,C110-C113,C122 CKSQYB102K50 SEMICONDUCTORS C106,C107,C114-C116 CKSQYF104Z25 IC301 ADC1175CIJMX C119,C120,C170 CKSQYF104Z25 IC371 BA10393F RESISTORS IC401 BA178M08FP All Resistors RS1/10S...
  • Page 42 DV-515, DV-414 3 7 63 1515 0 Mark No. Description Part No. Mark No. Description Part No. C299,C328,C505,C599,C602 VCG1032 CAPACITORS C722,C723,C799,C902 VCG1032 C605 CCSRCH100D50 VC301 (40pF) VCM1010 C123,C282,C610,C611 CCSRCH101J50 VC901 (30pF) VCM1011 C716,C903 CCSRCH101J50 RESISTORS C206,C210,C211,C240 CCSRCH151J50 C126,C307,C905 CCSRCH180J50 R123 (39Ω)
  • Page 43 DV-515, DV-414 3 7 63 1515 0 Mark No. Description Part No. Mark No. Description Part No. Q513 2SB1260 POWER SUPPLY ASSY (VWR1306) Q101 2SC1740S Q503,Q504 2SD2114K OTHERS Q501,Q801 PDTC124EK D503 MA111 F1 FUSE (2.5A) REK1102 D501 UDZS6.2B P101 PROTECTOR (1A)

  • Page 44: Adjustment

    DV-515, DV-414 3 7 63 1515 0 6. ADJUSTMENT 6.1 ADJUSTMENT ITEMS AND LOCATION Adjustment Items Adjustment Points (PCB Part) [Electrical Part] DVDM ASSY 16MHz Master Clock Adjustment SIDE A CN9030 CN9020 VCO Offset Adjustment VC901 IC904 IC801 6.2 JIGS AND MEASURING INSTRUMENTS...
  • Page 45 DV-515, DV-414 3 7 63 1515 0 6.4 ELECTRICAL ADJUSTMENT 16MHz Master Clock Adjustment DVDM ASSY • Normal mode • Power ON 16.934400MHz ± 80Hz VC901 Player START DVDM ASSY IC904 Frequency counter L 13942296513 VCO Offset Adjustment 1.9V± 0.1V DVDM ASSY •...

  • Page 46: General Information

    DV-515, DV-414 3 7 63 1515 0 7. GENERAL INFORMATION 7.1 PARTS 7.1.1 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. • List of IC...
  • Page 47 DV-515, DV-414 3 7 63 1515 0 PE5012A (DVDM ASSY : IC501) • Mechanism Control IC • Pin Function e l l " t " L " " L x i f " " L " " L "...
  • Page 48 DV-515, DV-414 3 7 63 1515 0 PD3381A (DVDM ASSY : IC601) • System Control IC • Pin Function − − − − − L 13942296513 l a i − − l e l l l o − −...
  • Page 49 DV-515, DV-414 3 7 63 1515 0 − − − − − l l o c t i & l a i − − l a i l a i l a i − L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 50: Disassembly

    DV-515, DV-414 3 7 63 1515 0 7.2 DISASSEMBLY BONNET DVDM ASSY Be careful of the flexible cable. DISC TRAY This flexible replace POWER OPEN/CLOSE with a service parts VDA1712-A. DVDM ASSY L 13942296513 DVDM ASSY u163 http://www.xiaoyu163.com...

  • Page 51: Block Diagram

    DV-515, DV-414 3 7 63 1515 0 7.3 BLOCK DIAGRAM L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 52: Panel Facilities And Specifications

    DV-515, DV-414 3 7 63 1515 0 8. PANEL FACILITIES AND SPECIFICATIONS 8.1 DV-515 PANEL FACILITIES 7 Remote control Open/Close button (OPEN/CLOSE 0) Subtitle button (SUBTITLE) STANDBY/ON button ( OPEN/ CLOSE Angle button (ANGLE) Audio switching button (AUDIO) AUDIO...

  • Page 53: Front Panel

    DV-515, DV-414 3 7 63 1515 0 7 Front panel ¶ Illustration shows the Round blade 2-pin AC plug model. Open/Close 0 button Disc illumination Turned off when a disc other than a DVD is played back. STANDBY indicator (STANDBY)

  • Page 54: Display Window

    DV-515, DV-414 3 7 63 1515 0 7 Display window Indicates location for Last Indicates that playback Indicates GUI operation is settings (condition) have being performed. Memory is being recorded in memory. been memorized. This lights during play of a...
  • Page 55 DV-515, DV-414 3 7 63 1515 0 SPECIFICATIONS General Audio Output (2 pairs) System ........DVD system,Video CD system and Output level Compact Disc digital audio system During audio output ......200 mVrms (1 kHz, –20 dB) Power requirements Number of channels ...............
  • Page 56 DV-515, DV-414 3 7 63 1515 0 8.2 DV-414 PANEL FACILITIES 7 Remote control Open/Close button (OPEN/CLOSE 0) Subtitle button (SUBTITLE) STANDBY/ON button ( OPEN/ CLOSE Angle button (ANGLE) Audio switching button (AUDIO) AUDIO SUBTITLE ANGLE Mode button (MODE)
  • Page 57 DV-515, DV-414 3 7 63 1515 0 7 Front panel Open/Close 0 button Disc illumination Turned off when a disc other than a DVD is played back. STANDBY indicator (STANDBY) Play/Pause 6 button Stop 7 button Remote sensor 96kHz 24bit D / A Converter ÛN¿¯,¯...
  • Page 58 DV-515, DV-414 3 7 63 1515 0 7 Rear panel Digital Output Jacks (Coaxial, Optical) This is used for output of the digital audio signal Component video recorded on discs. output jacks** Set digital output to the setting suitable for the amplifier used.

  • Page 59: Audio Output

    DV-515, DV-414 3 7 63 1515 0 SPECIFICATIONS General Digital audio characteristics System ..............DVD system and Frequency response 4 Hz to 44 kHz (DVD fs: 96 kHz) Compact Disc digital audio system S/N ratio 115 dB Power requirements ..........AC 120 V, 60 Hz...

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Dv-414

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