Pioneer TS5 Service Manual

Canal plus tuner

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CANAL PLUS TUNER

TS5

BCT-1510

BCT-1520

BCT-1530

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

TS5

BCT-1510 BCT-1520 BCT-1530

NYXK/FR

NYXK/FR1

NYXK/FR2

NYXK/FR3

NYXK/SP

NYXK/IT

NYWXKPL

CONTENTS

1. SAFETY INFORMATION ...................................... 2

2. EXPLODED VIEWS AND PARTS LIST ................ 4

3. SCHEMATIC DIAGRAM ....................................... 8

4. PCB CONNECTION DIAGRAM .......................... 28

5. PCB PARTS LIST ............................................... 34

PIONEER CORPORATION

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2000

Model

4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

Power Requirement

AC230V

6. ADJUSTMENT .................................................... 36

7. GENERAL INFORMATION ................................ 37

7.1 IC ................................................................. 37

8. PANEL FACILITIES AND SPECIFICATIONS .... 60

ORDER NO.

ARP3079

Remarks

T - ZZV SEPT. 2000 Printed in Japan

Table of Contents

Summary of Contents for Pioneer TS5

Page 1: Table Of Contents
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2000 T –...
Page 2: Safety Information
The use of a substitute replacement component which does Leakage 0.5mA current Device not have the same safety characteristics as the PIONEER tester under recommended replacement one, shown in the parts list in test this Service Manual, may create shock, fire, or other hazards.
Page 3 TS5, BCT-1510, BCT-1520, BCT-1530...
Page 4: Exploded Views And Parts List
TS5, BCT-1510, BCT-1520, BCT-1530 2. EXPLODED VIEWS AND PARTS LIST • NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. • mark found on some component parts indicates the importance of the safety factor of the part.
Page 5 BDG1035 Modem Cable (10m:White) See Contrast Table(2) Modem Adapter See Contrast Table(2) Catalogue Bag BHG1047 (2) CONTRAST TABLE TS5/NYXK/FR, TS5/NYXK/FR1, TS5/NYXK/FR2, TS5/NYXK/FR3, BCT-1510/NYXK/SP, BCT-1520/NYXK/IT and BCT-1530/NYWXKPL are constructed the same except for the following: BCT-1510 BCT-1520 BCT-1530 /NYXK/FR /NYXK/SP /NYXK/IT...
Page 6 TS5, BCT-1510, BCT-1520, BCT-1530 2.2 EXTERIOR SECTION...
Page 7 See Contrast Table (2) Screw BBZ30P080FZK Heat Sink BNH1049 Serial No. Label See Contrast Table (2) (2) CONTRAST TABLE TS5/NYXK/FR, TS5/NYXK/FR1, TS5/NYXK/FR2, TS5/NYXK/FR3, BCT-1510/NYXK/SP, BCT-1520/NYXK/IT and BCT-1530/NYWXKPL are constructed the same except for the following: BCT-1510 BCT-1520 BCT-1530 /NYXK/FR /NYXK/SP /NYXK/IT...
Page 8: Schematic Diagram
TS5, BCT-1510, BCT-1520, BCT-1530 3. SCHEMATIC DIAGRAM 3.1 OVERALL WIRING DIAGRAM CN4001-1 CN5005 CN5004 JA4001 BKN1019 BKB1017 BKP1123 BKP1122 M1001 BXF1135 CN4001-2 BKN1019 1/7- MAIN ASSY (TS5 : BWE1103) (BCT-1510 : BWE1115) (BCT-1520 : BWE1115) (BCT-1530 : BWE1110) CHDEC BLOCK...
Page 9 TS5, BCT-1510, BCT-1520, BCT-1530 Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". CN5004 CN6001 0102 BKP1122 BKP1137 0109 REK1102 T2.5A/250V 1110 T6001 BTX1035 5110 6115 5170 7180 7170 +3.3V...
Page 10 TS5, BCT-1510, BCT-1520, BCT-1530 3.2 MAIN ASSY (1/7) DBS Front End Regulator A+28V MAIN ASSY (1/7) CHDEC BLOCK (TS5 : BWE1103) (BCT-1510 : BWE1115) (BCT-1520 : BWE1115) (BCT-1530 : BWE1110) Regulator...
Page 11 TS5, BCT-1510, BCT-1520, BCT-1530 IC1004 TS5/BCT-1510/BCT-1520 : TDA8083H BCT-1530 : TDA8083H/E Domodulator and Decoder...
Page 12 TS5, BCT-1510, BCT-1520, BCT-1530 3.3 MAIN ASSY (2/7) MAIN ASSY (2/7) DMXCPU BLOCK (TS5 : BWE1103) (BCT-1510 : BWE1115) (BCT-1520 : BWE1115) (BCT-1530 : BWE1110) IC2001 TS5/BCT-1510/BCT-1520 : STI5512AWE BCT-1530 : STI5512AWE/E Programmable Transport IC...
Page 13 TS5, BCT-1510, BCT-1520, BCT-1530 1/7,4/7,7/7 CN2003...
Page 14 TS5, BCT-1510, BCT-1520, BCT-1530 3.4 MAIN ASSY (3/7) MAIN ASSY (3/7) MEMORY BLOCK Flash Memory(16M) (TS5 : BWE1103) Flash Memory(8M) (Application) (Boot/Data) (BCT-1510 : BWE1115) (BCT-1520 : BWE1115) (BCT-1530 : BWE1110)
Page 15 TS5, BCT-1510, BCT-1520, BCT-1530 SDRAM (16M)
Page 16 TS5, BCT-1510, BCT-1520, BCT-1530 3.5 MAIN ASSY (4/7) (TS5 : BWE1103) (BCT-1510 : BWE1115) MAIN ASSY (4/7) (BCT-1520 : BWE1115) ANALOG AV BLOCK (BCT-1530 : BWE1110) AV Switch...
Page 17 TS5, BCT-1510, BCT-1520, BCT-1530 CN4002-2 CN4002-1 Analog Audio Out JA4001...
Page 18: Ts5, Bct-1510,
TS5, BCT-1510, BCT-1520, BCT-1530 3.6 MAIN ASSY (5/7)
Page 19 TS5, BCT-1510, BCT-1520, BCT-1530...
Page 20 TS5, BCT-1510, BCT-1520, BCT-1530 3.7 MAIN ASSY (6/7) MAIN ASSY (6/7) MODEM BLOCK (TS5 : BWE1103) (BCT-1510 : BWE1115) (BCT-1520 : BWE1115) (BCT-1530 : BWE1110) IC1006 IC1006 : AMC2442ACV(0.87) BCT-1510/BCT-1520/BCT-1530 : AMC2442ACV(0.84) Modem Controller...
Page 21 TS5, BCT-1510, BCT-1520, BCT-1530 Modem IC Modular Jack...
Page 22 TS5, BCT-1510, BCT-1520, BCT-1530 3.8 MAIN ASSY (7/7) MAIN ASSY (7/7) SUBPOWER BLOCK (TS5 : BWE1103) (BCT-1510 : BWE1115) (BCT-1520 : BWE1115) (BCT-1530 : BWE1110) EEPROM R7043 10K 1/16W 1/7,2/7,3/7 1/7,2/7,4/7 4/7,5/7,6/7 2/7,4/7 1/7,2/7...
Page 23 TS5, BCT-1510, BCT-1520, BCT-1530 : The power supply is shown with the marked box. Sub CPU CN8001 Reset IC...
Page 24 TS5, BCT-1510, BCT-1520, BCT-1530 3.9 FRONT ASSY...
Page 25 TS5, BCT-1510, BCT-1520, BCT-1530 3.10 CARD ASSY...
Page 26 TS5, BCT-1510, BCT-1520, BCT-1530 3.11 POWER ASSY 3180 POWER ASSY (BXF1139) 2108 3106 100K 470R 3181 0109 REK1102 100K F115 F116 F117 F114 0109 1110 5170 T 2.5A H 250V SDDF 0102 CT283D3 F101 5110 6115 F102 F103 F105 F104...
Page 27 TS5, BCT-1510, BCT-1520, BCT-1530 F220 +5V Return 7180 TCDT1103G F221 AC_CLK F234 5170 CT283D3 6220 F201 F202 3221 +24V/19V 680R BYD33J BZX79-B27 1N414B 7204 6252 5208 F205 F206 BC636 9208 +18_23V BYW95C/20 9251 +12V 6250 BYW95C/20 F244 3206 Pow1 7205...
Page 28: Pcb Connection Diagram
TS5, BCT-1510, BCT-1520, BCT-1530 4. PCB CONNECTION DIAGRAM FRONT ASSY 4.1 FRONT ASSY NOTE FOR PCB DIAGRAMS : SIDE A 1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Page 29 TS5, BCT-1510, BCT-1520, BCT-1530 4.2 CARD ASSY SIDE A CARD ASSY (BNP1335-C) CN2003...
Page 30 TS5, BCT-1510, BCT-1520, BCT-1530 4.3 MAIN ASSY MAIN ASSY TUNER VCR SCART MODULE TV SCART CN85 Q1001 Q1011 Q4008 Q4007 Q4015 Q1008 Q4011 Q4004 Q4003 Q4002 Q4001 IC1003 IC4001 IC8001 IC1004 Q1009 Q2011 IC2003 IC2001 Q1006 Q1003 Q1004 Q1007 IC3005 Q2003 Q2005...
Page 31 TS5, BCT-1510, BCT-1520, BCT-1530 SIDE A MODULAR D-SUB 9PIN D-SUB 25PIN JACK RS232C PIN JACK IEEE 1284 (BNP1354-D) CN8503 CN8001 0209 IC5007 Q6007 Q6006 Q4009 Q4010 IC6002 IC6003 Q6002 IC6004 IC6001 IC6007 IC5006 IC8001 IC4003 IC4002 Q6001 Q6005 IC6006 IC6005...
Page 32 TS5, BCT-1510, BCT-1520, BCT-1530 MAIN ASSY...
Page 33 TS5, BCT-1510, BCT-1520, BCT-1530 SIDE B (BNP1354-D)
Page 34: Pcb Parts List
TS5, BCT-1510, BCT-1520, BCT-1530 5. PCB PARTS LIST Mark No. Description Part No. Mark No. Description Part No. • NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. • mark found on some component parts indicates the importance of the safety factor of the part.
Page 35 TS5, BCT-1510, BCT-1520, BCT-1530 Mark No. Description Part No. Mark No. Description Part No. C1016,C2031,C2033,C2035,C2037 CKSRYB103K50 Q1002,Q2003,Q7001 2SA1576A C2060,C4011,C4024,C4025 CKSRYB103K50 Q2001,Q2002 2SC2411K Q1008,Q2011,Q6004,Q7013 2SC4081 C1019,C1024-C1026,C4038,C4041 CKSRYB104K16 C4044-C4049 CKSRYB104K16 Q6002 2SD1760 C1032 CKSRYB153K50 Q6001,Q7010 DTA124EUA C6008 CKSRYB273K16 Q4015 DTA143EUA C1001 CKSRYB332K50...
Page 36: Adjustment
TS5, BCT-1510, BCT-1520, BCT-1530 Mark No. Description Part No. Mark No. Description Part No. FRONT ASSY SEMICONDUCTORS D8001 BEL1037 SWITCHES AND RELAYS S8001-S8006 ASG7013 RESISTORS R8001 (27kΩ/1/4W) BCN1056 OTHERS M8001 Remote Sensor Unit BXX1026 CN8001 21P FFC Connector 9607S-21F CARD ASSY...
Page 37: General Information
TS5, BCT-1510, BCT-1520, 7. GENERAL INFORMATION BCT-1530 7.1 IC • The information shown in the list is basic information and may not corre- spond exactly to that shown in the schematic diagrams. ¶ List of IC TDA8083H STI5512MWD CXA2161R CS4335-KS 73K324BL-IH AMC2442ACVF(0.87)
Page 38 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function (1/3) DESCRIPTION SYMBOL digital I-input bit 2 (ADC bypass) digital I-input bit 3 (ADC bypass) − digital ground 1 (core and input periphery) SSD1 TPLL test pin (normally connected to ground) − digital ground 2 (core and input periphery)
Page 39 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function (2/3) DESCRIPTION SYMBOL Ο Power-on Reset − digital supply voltage 4 (output periphery) DDD4 − digital supply voltage 5 (core and input periphery) DDD5 − digital ground 8 (core and input periphery) SSD8 −...
Page 40 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function (3/3) SYMBOL DESCRIPTION analog input I − analog ground 2 SSA2 AGC decoupling - Ipath ref(I) − analog supply voltage − supply voltage for crystal oscillator DDXTAL XTALI crystal oscillator input XTALO crystal oscillator output −...
Page 41 TS5, BCT-1510, BCT-1520, BCT-1530 STI5512MWD (MAIN ASSY(2/7) : IC2001) • Programmable Transport IC • Block Diagram Block move ST20 Programmable 2 Kbytes transport instruction interface cache and 2 Kbytes data cache 4 Kbytes IEEE 1394 link layer SRAM interface IEEE 1284...
Page 42 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function (1/5) Signal names are prefixed by if they are active low; otherwise they are active high. Number Function Power supply Ground Power supply for clamp diodes VClamp1-3 VDDA0-1 Analog power supply for PAL/NTSC/SECAM encoder...
Page 43 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function (2/5) The digital encoder video outputs are analogue signals and are not 5V tolerant. The same applies to the video DAC voltage and current reference pins. 2. The YC0 pin is tri-stated during reset and then sampled at the end of the reset to determine whether the EMI pins are in STi5510 or STi5512 mode.
Page 44 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function (3/5) In/Out Function MemAddr2-23 Address bus MemData0-31 in/out Data bus. MemData0 is the least significant bit (LSB) and MemData31 is the most significant bit (MSB). MemRdnotWr ReadnotWrite strobe MemReq Direct memory access request...
Page 45 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function (4/5) In/Out Function Low power input clock LPClockIn in/out Low power clock oscillator LPClockOsc AUX_CLK_OUT Auxiliary clock for general use Table 8 Low power controller and real time clock pins 1. The low power clock pins are not 5V tolerant.
Page 46 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function (5/5) The teletext clock and data inputs are shared PIO pins, as shown in Table 15 High speed data port pins have a dual function, and can be used either to interface to an external IEEE 1394 link layer controller or provide an IEEE 1284 parallel port interface.
Page 47 TS5, BCT-1510, BCT-1520, BCT-1530 CXA2161R (MAIN ASSY(4/7) : IC4001) • AV Switch • Block Diagram(1/2) Video and Digital section Typical Connection Typical Connection FBLK_SW TV_FBLK FBLK_IN1 FBLK_IN2 VIDEO SWITCH1 (TV) DIG BLUE VIN1 DC Restore Output VOUT1 T.V BLUE VCR BLUE...
Page 48 TS5, BCT-1510, BCT-1520, BCT-1530 • Block Diagram(2/2) Audio section...
Page 49 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function (1/3) Symbol Voltage Equivalent Circuit Description VIN_1 VIN_2 RGB signal inputs VIN_4 RGB signal input VIN_3 CVBS signal input 2.35 RGB signal inputs VIN_5 VIN_7 Chrominance signal inputs VIN_6 Chrominance signal inputs VIN_13...
Page 50 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function (2/3) Symbol Voltage Equivalent Circuit Description Typically VOUT_7 RF modulator signal output 0.75mA Minimum load = 20k resistive 40.8k Internal reference bias for video circuits. VID_BIAS A capacitor is connected from this pin to GND.
Page 51 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function (3/3) Symbol Voltage Equivalent Circuit Description FBLK_IN1 Fast blanking signal inputs FBLK_IN2 TV_FBLK Fast blanking signal output FNC_VCR SCART function pin 8 input / output to 120k FNC_TV SCART function pin 8 output to TV...
Page 52: Block Diagram
TS5, BCT-1510, BCT-1520, BCT-1530 CS4335-KS (MAIN ASSY(4/7) : IC4002) • DAC BLOCK DIAGRAM PIN DESCRIPTIONS Power Supply Connections VA - Analog Power, PIN 7 Analog supply. Nominally +5V. AGND - Analog Ground, PIN 6 Analog ground reference. Analog Outputs AOUTL - Analog Left Cannel Output, PIN 8 Analog output for the left channel.
Page 53 TS5, BCT-1510, BCT-1520, BCT-1530 73K324BL-IH (MAIN ASSY(6/7) : IC6005) • Modem IC • Block Diagram...
Page 54 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function (1/3) POWER NAME TYPE DESCRIPTION System ground Power supply input, 5 V ±10% (73K324BL). Bypass with 0.1 and 22 µF capacitors to GND. An internally generated reference voltage. Bypass with 0.1 µF VREF capacitor to ground.
Page 55 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function (2/3) PARALLEL MICROPROCESSOR INTERFACE (continued) NAME TYPE DESCRIPTION WRITE: A low on this informs the 73K324BL that data is available on AD0-AD7 for writing into an internal register. Data is latched on the rising edge of WR . No data is written unless both WR and the latched CS are low.
Page 56 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function (3/3) DTE USER NAME TYPE DESCRIPTION EXCLK EXTERNAL CLOCK: This signal is used in synchronous transmission when the external timing option has been selected. In the external timing mode the rising edge of EXCLK is used to strobe synchronous DPSK transmit data applied to on the TXD pin.
Page 57 TS5, BCT-1510, BCT-1520, BCT-1530 AMC2442ACVF(0.87) (MAIN ASSY(6/7) : IC6006) • Modem Controller • Pinouts/Blockdiagram Pinouts RESET VCC2 AMC2442ACV HOOK CHECK SENCE BLOCK DIAGRAM CLKo CLKi Check Sence Hook CTR-21 Shunt Command Crystal Sieze Oscillator Interpreter Ring Det. Drivers In Use V.42...
Page 58 TS5, BCT-1510, BCT-1520, BCT-1530 • Pin Function PIN NUMBER Pin Name I/O TYPE Description Output DTE Data Carrier Detect output signal. Indicates modem has detected carrier. RING Input Ring detector input. This pin assumes that a half wave opto coupler is used in the telephone line DAA circuit in the frequency detection algorithm.
Page 59 TEST For production line RC_MM RC_MM Selection (H : Disabel, L : Enable) pioneer/philips Remote control code selection (H : Philips, L : Pioneer) XHALT Power failure process completion flag (L : Complete, H : Normaly) × For AGC Reading...
Page 60: Panel Facilities And Specifications
TS5, BCT-1510, BCT-1520, BCT-1530 8. PANEL FACILITIES AND SPECIFICATIONS 8.1 PANEL FACILITIES Display of program Several functions keys number or time when Volume terminal is in standby Movement on the Selection of state display program « « Power switch Reader for a bank debit...
Page 61: Specifications
TS5, BCT-1510, BCT-1520, BCT-1530 8.2 SPECIFICATIONS Moduration Method ............. QPSK Symbol Rate ........... 22, 27, 27.5Mbaud Inner Code Rate .......... 1/2, 2/3, 3/4, 5/6 Error Correction ....... Viterbi+Reed–solomon Frequency Range ........950 to 2150MHz Input Level ............ –65 to –25dBm Max.

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