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Original Instructions (EN)
Workman
®
Model No. 07383—Serial No. 316000001 and Up
Model No. 07384—Serial No. 316000001 and Up
Model No. 07384H—Serial No. 316000001 and Up
Model No. 07384TC—Serial No. 316000001 and Up
Model No. 07386—Serial No. 316000001 and Up
Model No. 07386H—Serial No. 316000001 and Up
Model No. 07386TC—Serial No. 316000001 and Up
Form No. 3401-137 Rev A
HDX Utility Vehicle
*3401-137* A
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Table of Contents
Related Manuals for Toro 07383
Summary of Contents for Toro 07383
- Page 1 Form No. 3401-137 Rev A Workman ® HDX Utility Vehicle Model No. 07383—Serial No. 316000001 and Up Model No. 07384—Serial No. 316000001 and Up Model No. 07384H—Serial No. 316000001 and Up Model No. 07384TC—Serial No. 316000001 and Up Model No. 07386—Serial No. 316000001 and Up Model No.
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Contents Installing the Hood..........39 Lubrication ...............40 Greasing the Bearings and Bushings ......40 Safety ................4 Engine Maintenance ..........42 Safe Operating Practices........... 4 Inspecting the Carbon Canister Air Filter ....42 Sound Pressure ............7 Servicing the Air Cleaner .........42 Vibration..............7 Changing the Engine Oil and Filter ......43 Safety and Instructional Decals ......... -
Page 4: Safety
Safety • Always wear substantial shoes. Do not wear loose-fitting clothing, tie back long hair, and do not wear jewelry. • Improper use or maintenance by the operator or owner can Wearing safety glasses, safety shoes, and long pants are result in injury. - Page 5 • If fuel is spilled on clothing, change clothing immediately. – Avoid sudden stops and starts. Do not go from reverse to forward or forward to reverse without first • Never overfill the fuel tank. Replace the fuel cap and coming to a complete stop.
- Page 6 can injure you and your passenger. In addition, it can the load has a high center of gravity. Secure the load to damage the machine and its contents. the cargo box of the machine to prevent the load from shifting. Take extra care when hauling loads that shift •...
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Page 7: Sound Pressure
Do not suddenly apply the brakes. Use extra settings. The maximum engine speed is 3,650 rpm. To caution on slopes. ensure safety and accuracy, have an Authorized Toro • Distributor check the maximum engine speed with a Be aware that heavy loads increase your stopping distance tachometer. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 106-6755 1. Engine coolant under 3. Warning—do not touch the pressure. - Page 9 115-2282 1. Warning—read the Operator's Manual. 2. Warning—stay away from moving parts, keep all guards and shields in place. 3. Crushing/dismemberment hazard of bystanders—keep bystanders a safe distance from the vehicle, do not carry passengers in the cargo bed, keep arms and legs inside of the vehicle at all times, and use seat belts and handholds. 121-9776 1.
- Page 10 93–9868 1. Crushing hazard of hand—read the Operator’s Manual. 115-7756 1. High-flow hydraulics—engaged 93-9879 1. Stored energy hazard—read the Operator's Manual. Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders a safe distance from the battery.
- Page 11 106-2377 1. Locked 8. Warning—read the Operator's Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander's a safe distance from the vehicle. 3. Unlocked 10. Retract hydraulics 4. Hydraulic lock 11. Extend hydraulics 5. Engage 12. Transmission—high speed 6. Power takeoff (PTO) 13.
- Page 12 110–0806 121-6286 1. The coolant level must 2. Do not open or add coolant be checked daily before to the radiator; doing so use. Read the Operator's will introduce air into Manual before checking the system and result in 106-7767 the coolant level.
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Page 13: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Install the steering wheel (TC models Steering wheel only). ROPS frame Mount the Rollover-Protection System (ROPS). Bolt (1/2 inch) Check the engine oil, the –... -
Page 14: Checking The Fluid Levels
Installing the Checking the Fluid Levels Rollover-Protection System No Parts Required (ROPS) Procedure Parts needed for this procedure: 1. Check the engine-oil level before and after the engine ROPS frame is first started; refer to Checking the Engine-Oil Level (page 20). -
Page 15: Product Overview
Brake Pedal Product Overview The brake pedal (Figure 5) is used to apply the service brakes Controls to stop or slow the machine. Note: Determine the left and right sides of the machine CAUTION from the normal operating position. Worn or maladjusted brakes may result in personal injury. -
Page 16: Parking Brake
• Shift only on level ground. • Press the clutch pedal fully. • Move the lever fully forward for High and fully rearward for Low. High is for higher speed driving on level, dry surfaces with light loads. Low is for low-speed driving. Use this range when greater than normal power or control is required. -
Page 17: Hour Meter
TC Models Only contact your local Toro distributor for assistance. Pressing the horn button activates the horn (Figure Check the operation of warning lights as follows: 1. -
Page 18: Specifications
(Figure 11). its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Figure 11 1. Seat-adjustment lever... -
Page 19: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. CAUTION Before servicing or making adjustments to the machine, shut off the engine, set the parking brake, and remove the key from the switch. Remove any load material from the bed or other attachment before working under a raised bed. -
Page 20: Checking The Engine-Oil Level
or below the Add mark on the dipstick, add oil to bring the oil level to the Full mark. Do not overfill the engine with oil. If the oil level is between the Full and Add marks, no additional oil is required. 1. -
Page 21: Responding To A Check-Engine Light
Light DANGER Note: Engine-fault code information can only be accessed by your Toro commercial products service staff. In certain conditions during fueling, static electricity can be released causing a spark which 1. Park the vehicle in a safe manner as soon possible. -
Page 22: Checking The Coolant Level
3. Fill the tank to about one inch below the top of the WARNING tank, (bottom of the filler neck), then install the cap. Fuel is harmful or fatal if swallowed. Long-term Note: Do not overfill the fuel tank. exposure to vapors can cause serious injury and illness. -
Page 23: Checking The Transaxle/Hydraulic-Fluid Level
Checking the Transaxle/Hydraulic-Fluid Level Service Interval: Before each use or daily (check the fluid level before the engine is first started and every 8 hours or daily, thereafter.) Transaxle fluid type: Dexron III ATF 1. Position the machine on a level surface. 2. -
Page 24: Checking The High Flow Hydraulic-Fluid Level
7. Start the engine and turn on the attachment. numbers.) Note: Let them run for about 2 minutes to purge air Alternate fluids: If the Toro fluid is not available, another from the system. conventional petroleum–based fluid may be used provided... -
Page 25: Checking The Front-Differential-Oil Level
Checking the Checking the Tire Pressure Front-Differential-Oil Level Service Interval: Before each use or daily The air pressure in the front tires should be 220 kPa (32 psi) 4-Wheel-Drive Models Only and the rear tires should be 124 kPa (18 psi). Service Interval: Every 100 hours/Monthly (whichever Important: Check the tire pressure frequently to ensure comes first) -
Page 26: Starting The Engine
Starting the Engine 2. Ensure that the fluid level is up to the Full line on the reservoir (Figure 24). 1. Sit on the operator’s seat and engage the parking brake. 2. Disengage the PTO and the high-flow hydraulics (if equipped) and move the throttle lever to the O position (if equipped). -
Page 27: Stopping The Machine
Checking the Safety-Interlock Important: Do not attempt to push or tow the machine to get it started. Damage to the drive System train could result. Service Interval: Before each use or daily Stopping the Machine The purpose of the safety-interlock system is to prevent the engine from cranking or starting unless the clutch pedal is To stop the machine, remove your foot from the accelerator pressed. -
Page 28: Ensuring Passenger Safety
Ensuring Passenger Safety Ensuring Proper Speed Speed is one of the most important variables leading to Whenever you have a passenger riding in the machine, make accidents. Driving too fast for the conditions can cause you sure that he or she is wearing the seat belt and holding on to lose control and have an accident. -
Page 29: Preventing Tip Overs
Do not downshift for braking on icy or slippery surfaces (wet and cautiously as possible. Never make sharp or fast turns grass) or while going down a hill because engine braking on a hill. may cause skidding and loss of control. Shift to a lower gear If you stall or begin to lose headway while climbing a steep before starting down a hill. -
Page 30: Using The Differential Lock
If the load is positioned toward one of the sides, it will make WARNING the machine much more likely to tip over on that side. This Tipping or rolling the machine on a hill will cause is especially true when turning if the load is on the outside serious injury. -
Page 31: Transporting The Machine
In case of an emergency, the machine can be towed for a sure that the machine is secured to the trailer. Refer to Figure short distance. However, Toro does not recommend this as Figure 29 for the location of the tie-down points. -
Page 32: Using The Hydraulic Control
Using the Hydraulic Control This position will lower the bed, rear hitch attachment, or apply pressure to quick coupler B. This also allows The hydraulic control supplies hydraulic power from the hydraulic fluid to return from quick coupler A to flow machine pump whenever the engine runs. - Page 33 Disconnecting the Quick Couplers Note: With both the vehicle and attachment turned off, move the lift lever back and forth to remove the system pressure and ease the disconnection of the quick couplers. 1. Pull back the locking ring on the coupler. 2.
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Page 34: Maintenance
Maintenance Determine the left and right sides of the machine from the normal operating position. CAUTION Only qualified and authorized personnel should maintain, repair, adjust, or inspect the machine. Avoid fire hazards and have fire protection equipment present in the work area. Do not use an open flame to check level or leakage of fuel, battery electrolyte, or coolant. -
Page 35: Operating In Adverse Conditions
Maintenance Service Maintenance Procedure Interval • Torque the front and rear wheel nuts. • Inspect opening on filter. • Change the engine oil and filter. • Inspect the constant-velocity boot for cracks, holes, or a loose clamp (4-wheel-drive models only). •... -
Page 36: Premaintenance Procedures
Premaintenance 3. Push the bed support onto the cylinder rod, ensuring that the support end tabs rest on the end of cylinder Procedures barrel, and on the cylinder rod end (Figure 32). Many of the subjects covered in this maintenance section require raising and lowering the bed. -
Page 37: Removing The Full Bed
Removing the Full Bed Installing the Full Bed 1. Start the engine, engage the hydraulic-lift lever, and Note: If the bed sides will be installed on the flat bed, it is lower the bed until the cylinders are loose in the slots. easier to install them before installing the bed on the machine. -
Page 38: Raising The Machine
Raising the Machine DANGER A machine on a jack may be unstable and slip off of the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack. • Always remove the key from the switch before getting off of the machine. -
Page 39: Removing The Hood
Installing the Hood 1. Connect the lights. 2. Insert the top mounting tabs into the frame slots. 3. Insert the lower mounting tabs into the frame slots. 4. Ensure that the hood is fully engaged in the top, sides and bottom grooves. Figure 37 1. -
Page 40: Lubrication
Lubrication Greasing the Bearings and Bushings Service Interval: Every 100 hours (lubricate more frequently in heavy duty applications). The machine has grease fittings that must be lubricated regularly with No. 2 lithium grease. The grease-fitting locations and quantities are as follows: •... - Page 41 Figure 42...
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Page 42: Engine Maintenance
Engine Maintenance Inspecting the Carbon Canister Air Filter Service Interval: After the first 50 hours Every 200 hours 1. Locate the air filter on the bottom of the carbon canister (Figure 43). Figure 44 1. Air-cleaner cover 2. Filter 2. Squeeze the dust cap sides to open it and knock the dust out. -
Page 43: Changing The Engine Oil And Filter
Changing the Engine Oil and 6. Screw the filter on until the gasket contacts the mounting plate, then tighten the filter 1/2 to 2/3 of Filter a turn. Service Interval: After the first 50 hours Note: Do not overtighten. Every 200 hours 7. -
Page 44: Fuel System Maintenance
Inspecting the Fuel Lines and Fuel System Connections Maintenance Service Interval: Every 400 hours/Yearly (whichever comes first) Replacing the Fuel Filter Every 1,000 hours/Every 2 years (whichever comes first) Service Interval: Every 400 hours 1. Raise the bed (if equipped), and place the safety support Inspect the fuel lines and connections for deterioration, on the extended-lift cylinder to hold up the bed. -
Page 45: Electrical System Maintenance
Jump Starting the Machine Electrical System Maintenance WARNING Jump starting can be dangerous. To avoid personal Servicing the Fuses injury or damage to electrical components in machine, observe the following warnings: The fuses for the electrical system are located under the •... -
Page 46: Servicing The Battery
Servicing the Battery Connect the jumper cable to the engine or frame. Do not connect the jumper cable to the fuel system. Service Interval: Every 50 hours—Check the battery-fluid level (every 30 days if in storage). Every 50 hours—Check the battery-cable connections. WARNING CALIFORNIA Proposition 65 Warning... -
Page 47: Drive System Maintenance
Front-Differential Oil only). Inspect the constant-velocity boot for cracks, holes, or a loose 4-Wheel-Drive Models Only clamp. Contact your Authorized Toro Distributor for repair if you find any damage. Service Interval: Every 800 hours (4-wheel-drive models only). Adjusting the Shift Cables... -
Page 48: Adjusting The High-Low Cable
Adjusting the High–Low Cable Inspecting the Tires Service Interval: Every 100 hours Service Interval: Every 200 hours The air pressure in the front tires should be 220 kPa (32 psi) 1. Remove the clevis pin securing the High–Low cable to and the rear tires should be 124 kPa (18 psi). -
Page 49: Cooling System Maintenance
Cooling System Important: Check the measurements at consistent locations on the tire. The machine should be on a Maintenance flat surface with the tires facing straight ahead. Removing Debris from the Cooling System Service Interval: Before each use or daily (clean more frequently in dirty conditions). -
Page 50: Changing The Engine Coolant
Changing the Engine Coolant Service Interval: Every 1,000 hours/Every 2 years (whichever comes first) Coolant type: 50/50 mixture of water and permanent ethylene-glycol antifreeze Note: Multiple cycles of the following procedure may be required to properly flush and change the engine coolant. 1. -
Page 51: Brake Maintenance
Brake Maintenance Adjusting the Brake Pedal Service Interval: Every 200 hours Adjusting the Parking Brake Note: Remove the font hoot to ease the adjustment procedure. Service Interval: After the first 10 hours 1. Remove the cotter pin and clevis pin securing the Every 200 hours master cylinder yoke to the brake-pedal pivot (Figure... -
Page 52: Belt Maintenance
Belt Maintenance Adjusting the Alternator Belt Service Interval: After the first 10 hours—Check the condition and tension of the alternator belt. Every 200 hours—Check the condition and tension of the alternator belt. 1. Raise the bed (if equipped) and position the safety support on the extended-lift cylinder to hold up the bed. -
Page 53: Controls System Maintenance
Controls System 4. Tighten the jam nuts after the adjustment has been attained. Maintenance 5. Check the 9.2 to 9.8 cm (3.63 to 3.87 inches) dimension after the jam nuts have been tightened to ensure proper adjustment. Adjusting the Clutch Pedal Note: Adjust again if it is necessary. -
Page 54: Hydraulic System Maintenance
Hydraulic System Maintenance Changing the Hydraulic Fluid and Cleaning the Strainer Service Interval: Every 800 hours Hydraulic-fluid capacity: 7 L (7.5 US qt) Hydraulic-fluid type: Dexron III ATF 1. Position the machine on a level surface, shut off the engine, engage the parking brake, and remove the key from the ignition switch. -
Page 55: Changing The High-Flow Hydraulic Fluid And Filter
See parts catalog or Toro distributor for part numbers.) 6. Stop the machine and check the fluid level. Alternate fluids: If the Toro fluid is not available, another 7. Verify the fluid level. conventional petroleum–based fluid may be used provided 8. -
Page 56: Hydraulic System
you must remove the load and box (attachment) to service 3. On the disabled machine, connect the 2 jumper hoses the engine or transaxle. to the hoses that were disconnected (Figure 76). 4. Cap the unused fittings. Raising the Cargo Box by Jumping the Hydraulic System CAUTION A raised bed full of material without the proper... -
Page 57: Cleaning
13. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged. 14. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Toro Service Dealer. 15. Store the machine in a clean, dry garage or storage area. - Page 58 Notes:...
- Page 59 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.