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Toro Z Master Professional 7000Series 74264TE Operator's Manual
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Toro Z Master Professional 7000Series 74264TE Operator's Manual

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Original Instructions (EN)
Z Master
®
Series Riding Mower
With 132cm or 152cm TURBO FORCE
Discharge Mower
Model No. 74264TE—Serial No. 316000001 and Up
Model No. 74265TE—Serial No. 316000001 and Up
Form No. 3400-434 Rev A
Professional 7000
®
Side
*3400-434* A

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Summary of Contents for Toro Z Master Professional 7000Series 74264TE

  • Page 1 Z Master ® Professional 7000 Series Riding Mower With 132cm or 152cm TURBO FORCE ® Side Discharge Mower Model No. 74264TE—Serial No. 316000001 and Up Model No. 74265TE—Serial No. 316000001 and Up *3400-434* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Safety ................4 Drive System Maintenance .........45 Safe Operating Practices........... 4 Adjusting the Tracking ..........45 Toro Riding Mower Safety ........6 Checking the Tire Pressure ........45 Sound Power Level ..........6 Checking the Wheel Lug Nuts ........46 Sound Pressure Level..........6 Adjusting the Caster-Pivot Bearing......46...

  • Page 4: Safety

    Safety – Store fuel in containers specifically designed for this purpose. – Refuel the machine outdoors only and do not smoke This machine has been designed in accordance with EN ISO while refuelling. 5395:2013. – Add fuel before starting the engine. Never remove Improper use or maintenance by the operator or owner can the cap of the fuel tank or add fuel while the engine is result in injury.

  • Page 5: Maintenance And Storage

    • Never operate the machine with damaged guards or without safety protective devices in place. • Do not change the engine governor settings or overspeed the engine. Operating the engine at excessive speed can increase the hazard of personal injury. •...

  • Page 6: Toro Riding Mower Safety

    • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. The following list contains safety information specific to Toro • Use extreme care with grass catchers or other attachments. products or other safety information that you must know that These can change the stability of the machine and cause a is not included in the CEN standard.

  • Page 7: Slope Indicator

    Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 98-1977 1. Entanglement hazard, belt—stay away from moving parts. 58-6520 1.
  • Page 9 107-3961 1. Height of cut in millimeters 107-3069 1. Warning–there is no rollover protection when the roll bar is down. 2. To avoid injury or death from a rollover accident, keep the roll bar in the raised and locked position and wear the seat belt.
  • Page 10 108-5957 107-3968 1. Disengage 3. Parking brake 2. Engage 107-3969 1. Warning—read the Operator's Manual. 2. Crushing hazard, mower—engage the parking brake, shut 108-5981 off the engine, and remove the ignition key before working under the mower. 107-7719 1. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts.
  • Page 11 112-9028 1. Warning—stay away from moving parts; keep all guards in place. 114-9600 1. Read the Operator's Manual. 110-3851 1. Remove the ignition key and read the instructions before servicing or performing maintenance. 115-4212 1. Hydraulic oil level 3. Warning—do not touch the hot surface.
  • Page 12 119–0398 127-0326 1. Read the Operator's 3. Remove the key from Manual. the ignition and read the Operator's Manual before performing maintenance or servicing the machine. 2. Height of cut 131-4036 1. Maximum draw bar pull 36 2. Read the Operator's 121–7562 kg (80 lb).
  • Page 13 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 8.
  • Page 14 107-3964 1. Warning—do not use drugs or alcohol. 3. Warning—engage the parking brake, 5. Read the Operator's Manual. shut off the engine, and remove the ignition key before leaving the machine. 2. Warning—read the Operator's Manual 4. Warning—wear hearing protection. and receive training.
  • Page 15 127–0335 1. Tipping hazard on slopes—do not use this machine on slopes 2. Ramp hazard—when loading onto a trailer, do not use dual greater than 15 degrees; do not make sudden, tight turns; ramps; only use a singular ramp wide enough for the machine; make slow, wide turns.

  • Page 16: Product Overview

    Hour Meter Product Overview The hour meter records the number of hours the engine has operated. It operates when the engine is running. Use these times for scheduling regular maintenance (Figure Safety-Interlock Indicators There are symbols on the hour meter and they indicate with a black triangle that the interlock component is in the correct position (Figure...

  • Page 17: Operation

    Contact your Authorized Service Dealer or WARNING Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Fuel is harmful or fatal if swallowed. Long-term...

  • Page 18: Biodiesel Ready

    • Monitor seals, hoses, gaskets in contact with fuel as they DANGER may degrade over time. In certain conditions, fuel is extremely flammable • Fuel filter plugging maybe expected for a time after and highly explosive. A fire or explosion from fuel converting to biodiesel blends.

  • Page 19: Using The Rollover Protection System (Rops)

    1. Remove the hairpin cotters and remove the 2 pins (Figure 2. Lower the roll bar to the down position. There are 2 down positions. See Figure Figure 8 1. Full down position 2. Down position with bagger installed Figure 7 3.

  • Page 20: Think Safety First

    Think Safety First CAUTION This machine produces sound levels in excess of Please read all safety instructions and symbols in the safety section. Knowing this information could help you or 85 dBA at the operators ear and can cause hearing bystanders avoid injury.

  • Page 21: Operating The Parking Brake

    Operating the Parking Brake Starting and Stopping the Engine Always set the parking brake when you stop the machine or leave it unattended. Starting the Engine in Normal Weather Setting the Parking Brake 1. Move the motion-control levers (Figure 18) out to the position.

  • Page 22: Starting The Engine In Cold Weather

    Starting the Engine in Cold Weather Stopping the Engine (Below -5°C or 23°F) CAUTION Note: Use the correct engine oil for the starting temperature; Children or bystanders may be injured if they refer to Servicing the Engine Oil (page 38). attempt to move or operate the machine while it is unattended.

  • Page 23: Operating The Power Takeoff (Pto)

    Operating the Power Takeoff Understanding the Safety-Interlock System (PTO) The safety interlock system is designed to prevent the engine The power takeoff (PTO) switch starts and stops the mower from starting unless: blades and any powered attachments. • The parking brake is engaged. Engaging the PTO •...

  • Page 24: Driving Forward Or Backward

    4. Sit on the seat, engage the parking brake, move the PTO switch to off, and move the motion-control levers to N position. Start the engine. While EUTRAL LOCK the engine is running, center either motion control and move (forward or reverse); the engine should stop. Repeat for the other motion control.

  • Page 25: Stopping The Machine

    Stopping the Machine Adjusting the Anti-Scalp Rollers To stop the machine, move the traction control levers to the N position and then to the L position, EUTRAL OCKED Whenever you change the height of cut, it is recommended to disengage the power takeoff (PTO), and turn the ignition adjust the height of the anti-scalp rollers.

  • Page 26: Adjusting The Flow Baffle

    Figure 21 Figure 23 1. Anti-scalp roller 3. Flange nut 2. Bushing 4. Bolt Positioning the Flow Baffle The following figures are only recommendations for use. Adjustments vary by grass type, moisture content, and height of grass. Note: If the engine power draws down and the mower ground speed is the same, open up the baffle.

  • Page 27: Using The Lift-Assist Lever

    Position B Using the Lift-Assist Lever Use this position when bagging. Always align it with the The lift assist lever is used along with the height-of-cut lever blower opening. for raising the mower deck. This allows for easier raising of the mower deck.

  • Page 28: Changing The Seat Suspension

    Changing the Seat Suspension Pushing the Machine by Hand Important: Always push the machine by hand. Never The seat is adjustable to provide a smooth and comfortable ride. Move the seat to the position where you are most tow the machine because hydraulic damage may occur. comfortable.

  • Page 29: Using The Side Discharge

    Using the Side Discharge WARNING Driving on the street or roadway without turn The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf. signals, lights, reflective markings, or a slow moving vehicle emblem is dangerous and can DANGER lead to accidents causing personal injury.
  • Page 30 WARNING Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death. • Use extreme caution when operating a machine on a ramp. • Ensure that the ROPS is in the up position and use the seat belt when loading or unloading the machine.

  • Page 31: Using The Z Stand

    Using the Z Stand™ The Z Stand™ raises the front end of the machine to allow you to clean the mower and remove the blades. WARNING The machine could fall onto someone and cause serious injury or death. Figure 35 •...

  • Page 32: Operating Tips

    If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. Alternating the Mowing Direction Alternate the mowing direction to keep the grass standing straight.

  • Page 33: Maintenance

    • Adjust the caster-pivot bearing. • Adjust the electric clutch. Every 500 hours • Change the hydraulic filter and hydraulic oil when using Toro® HYPR-OIL™ 500 hydraulic oil. • Grease the front caster pivots (more often in dirty or dusty conditions).

  • Page 34: Premaintenance Procedures

    CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug(s) before you perform any maintenance.

  • Page 35: Lubrication

    Lubrication Adding Grease Lubricate the grease fittings as shown on the Check Service Lubricate the machine when shown on the Check Service Reference Aid decal (Figure 39). Reference Aid decal (Figure 39). Grease more frequently when operating conditions are extremely dusty or sandy. Grease Type: No.

  • Page 36: Greasing The Mower Deck And Belt Idlers

    Greasing the Mower Deck and Belt Idlers Service Interval: Every 25 hours—Grease the mower deck and spindles. Every 25 hours—Grease the mower belt idler arm. Every 25 hours—Grease the pump belt idler arm. Every 25 hours—Grease the PTO drive belt idler arm. Grease with No.

  • Page 37: Engine Maintenance

    Engine Maintenance 5. Pry out the seals, and inspect the bearings for wear or damage and replace if necessary. 6. Pack the bearings with a general-purpose grease. Servicing the Air Cleaner 7. Insert 1 bearing and 1 new seal into the wheel. Note: Check the filters more frequently if operating Note: You must replace the seals.

  • Page 38: Servicing The Engine Oil

    Installing the Air Filter Servicing the Engine Oil 1. If you are installing a new filter, check the filter for Oil Type: High-quality detergent oil classified API Service shipping damage. Do not use a damaged filter. CD or higher for diesel engines. Do not use special additives with recommended oils.
  • Page 39 Note: After servicing the engine oil, install the engine panel Important: Add the oil very slowly and do not block the and tilt the seat into its upright position. opening of the filler hole (Figure 48). If you add oil too fast or block the hole, the oil could back up and foul the air intakes, causing engine damage.
  • Page 40 Draining the Engine Oil Changing the Engine-Oil Filter Service Interval: After the first 50 hours Service Interval: After the first 50 hours Every 100 hours Every 200 hours 1. Start the engine and let it run for 5 minutes. 1. Drain the oil from the engine; refer to Draining the Engine Oil (page 40).

  • Page 41: Fuel System Maintenance

    Changing the Fuel Filter Fuel System Never install a dirty fuel filter if it is removed from the fuel Maintenance line. 1. Allow the machine to cool down. Servicing the Fuel Filter 2. Disengage the PTO, move the motion-control levers to the N position, and set the parking brake.

  • Page 42: Servicing The Fuel Tank

    Servicing the Fuel Tank Electrical System Maintenance Do not attempt to drain the fuel tank because fuel line components require special tools to install them. Ensure that an Authorized Service Dealer drains the fuel tank and Servicing the Battery services any components of the fuel system. WARNING CALIFORNIA Proposition 65 Warning...

  • Page 43: Installing The Battery

    Installing the Battery 1. Disengage the PTO, move the motion-control levers to the N position, and set the parking brake. EUTRAL LOCK Note: Position the battery in the tray with the terminal posts 2. Shut off the engine, remove the key, and wait for all opposite from the hydraulic tank.

  • Page 44: Servicing The Fuses

    Charging the Battery Servicing the Fuses The electrical system is protected by fuses. It requires WARNING no maintenance, however, if a fuse blows check Charging the battery produces gasses that can component/circuit for malfunction or short. explode. 1. Unlatch the engine hood and raise the engine hood to gain access to fuse holder (Figure 56).

  • Page 45: Drive System Maintenance

    Drive System Maintenance Adjusting the Tracking The machine has a knob for adjusting the tracking located under the seat. Important: Adjust the handle neutral and hydraulic pump neutral before adjusting the tracking. Refer to Adjusting the Control Handle Neutral Position (page Setting the Hydraulic Pump Neutral Position (page 56).

  • Page 46: Checking The Wheel Lug Nuts

    Checking the Wheel Lug Nuts Servicing the Gearbox Service Interval: After the first 100 hours Checking the Gearbox-Oil Level Every 500 hours Service Interval: Every 100 hours Check and torque the wheel lug nuts to 286 to 352 N∙m (211 to 260 ft-lb).

  • Page 47: Adjusting The Electric Clutch

    Adjusting the Electric Clutch Service Interval: Every 500 hours The clutch is adjustable to ensure proper engagement and proper braking. 1. Disengage the PTO, move the motion-control levers to the N position, and set the parking brake. EUTRAL LOCK 2. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 48: Cooling System Maintenance

    Cooling System 15. Install the rubber clutch strap to the mower frame with the 2 bolts and nuts previously removed (Figure 62). Maintenance 16. Pull up on the spring loaded idler for the PTO drive belt and install it onto the clutch pulley (Figure 61).
  • Page 49 Cleaning the Engine Oil Cooler and 4. If the coolant level is low, add a 50/50 mix of extended life antifreeze and water to the overflow bottle (Figure Radiator Screen 64). Service Interval: Before each use or daily 5. Add the 50/50 coolant mix to the overflow bottle and fill it to the indicator line on the bottle (Figure 64).

  • Page 50: Brake Maintenance

    Brake Maintenance Belt Maintenance Inspecting the Belts Adjusting the Parking Brake Service Interval: Every 100 hours Service Interval: Every 25 hours Check belts for cracks, frayed edges, burn marks, or any other Every 200 hours damage. Replace damaged belts. 1. Engage the parking brake. Replacing the Mower Belt 2.

  • Page 51: Replacing The Pto Drive Belt

    Replacing the PTO Drive Belt 8. Install the new belt around the mower pulleys and the gearbox pulley under the engine (Figure 68). Service Interval: Every 50 hours—Check the PTO drive belt. Important: The fasteners for the front engine panel are designed to remain on the machine after cover removal.

  • Page 52: Replacing The Pump Drive Belt

    Figure 71 1. Clutch 3. Spring 2. Pump drive belt 4. Spring-loaded idler pulley Figure 70 1. Gearbox 4. Clutch 2. Spring 5. Rubber clutch stop 3. Spring-loaded idler pulley 6. PTO drive belt Replacing the Pump Drive Belt Service Interval: Every 50 hours—Check the pump drive belt.

  • Page 53: Replacing And Tensioning The Alternator Belt

    Replacing and Tensioning the Controls System Alternator Belt Maintenance Replacing the Alternator Belt Adjusting the Control Handle Service Interval: Every 50 hours—Check the alternator belt. Neutral Position If the alternator belt needs to be replace, take your machine If the motion-control levers do not align, or move easily into to an Authorized Service Dealer.

  • Page 54: Hydraulic System Maintenance

    Hydraulic System 10. Tighten the nut and jam nut (Figure 74). 11. Repeat for the opposite side of the machine. Maintenance Servicing the Hydraulic System Hydraulic Oil Type: Toro ® HYPR-OIL ™ 500 hydraulic oil or Mobil ® 1 15W-50 Hydraulic System Oil Capacity: 132 ounces (3.9l)
  • Page 55 ® 1 oil. Every 500 hours—Change the hydraulic filter and ® ™ hydraulic oil when using Toro HYPR-OIL hydraulic oil. Use summer filter above 0°C (32°F). Use winter filter below 0°C (32°F). Note: At the yearly interval, change the hydraulic oil when...

  • Page 56: Setting The Hydraulic Pump Neutral Position

    DANGER Mechanical or hydraulic jacks may fail to support machine and cause a serious injury. • Use jack stand when supporting machine. • Do not use hydraulic jacks. WARNING The engine must be running so that you can perform a motion control adjustment. Contact with Figure 77 moving parts or hot surfaces may cause personal 1.
  • Page 57 Setting the Left Hydraulic Pump Neutral Position 1. Loosen the locknuts at the ball joints on the pump control rod (Figure 79). 2. Start the engine, open the throttle 1/2 way, and release the parking brake. Refer to Starting and Stopping the Engine (page 21).

  • Page 58: Mower Deck Maintenance

    Mower Deck WARNING The electrical system does not perform the Maintenance proper safety shut off process with a jumper wire installed. Leveling the Mower • Remove the jumper wire from the wire harness connector and plug the connector Setting up the Machine into the seat switch when you complete an adjustment.
  • Page 59 Adjusting the Front-to-Rear Mower 6. Record this measurement. This measurement needs to be 80 to 83 mm (3-1/8 to 3-1/4 inches). Pitch 7. If the measurements at positions B or C are not 1. Position the right blade front-to-rear (Figure 82).

  • Page 60: Servicing The Cutting Blades

    File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace 3. Rotate the blades until the ends face forward and it immediately with a genuine Toro replacement blade. For backward (Figure 85).

  • Page 61: Removing The Blades

    You must replace the blade if a solid object is hit, if the blade is out of balance or is bent. To ensure optimum performance and continued safety conformance of the machine, use genuine Toro replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards.

  • Page 62: Replacing The Grass Deflector

    Installing the Blades Note: Make sure that the L-end of the spring is installed behind the deck edge before installing the bolt 1. Install the blade onto the spindle shaft (Figure 88). as shown in Figure Important: The curved part of the blade must 3.

  • Page 63: Cleaning

    Cleaning Storage Cleaning and Storage Cleaning under the Mower 1. Disengage the power takeoff (PTO), set the parking Service Interval: Before each use or daily brake, and turn the ignition key to the O position. Remove the key. Remove the grass buildup under the mower daily. 2.
  • Page 64 D. Start the engine and run it until it stops. E. Dispose of fuel properly. Recycle as per local codes. Important: Do not store stabilizer/conditioned fuel over 90 days. 10. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged.

  • Page 65: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The blade control (PTO) is engaged. 1. Move the blade control (PTO) to the disengaged position. 2. The parking brake is not on. 2. Set the parking brake. 3.
  • Page 66 Problem Possible Cause Corrective Action The cutting height is uneven. 1. The cutting blade(s) is/are not sharp. 1. Sharpen the blade(s). 2. The cutting blade(s) is/are bent. 2. Install new cutting blade(s). 3. The mower deck is not level. 3. Level the mower deck from side-to-side and front-to-rear.

  • Page 67: Schematics

    Schematics g012068 Wire Diagram (Rev. A)
  • Page 68 Notes:...
  • Page 69 Notes:...
  • Page 70 Notes:...
  • Page 71 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 72 Customers who have purchased Toro products outside the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

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