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Sony HCD-FL3 Service Manual
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Sony HCD-FL3 Service Manual

Sony HCD-FL3 Service Manual

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SERVICE MANUAL
Ver 1.3 2003.10
HCD-FL3 are the amplifier, CD player,
tape deck and tuner section in DHC-FL3.
Amplifier section
The following measured at AC 120, 220, 240 V,
50/60 Hz
MULTI mode
DIN power output at stereo mode (rated)
45 + 45 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
Front speaker:
60 + 60 watts
(8 ohms at 1 kHz, 10%
THD)
Center speaker:
60 watts
(16 ohms at 1 kHz, 10%
THD)
Rear speakers:
60 + 60 watts
(8 ohms at 1 kHz, 10%
THD)
Sub woofer:
100 watts
(8 ohms at 100 Hz, 10%
THD)
2.1CH mode
DIN power output at stereo mode (rated)
70 + 70 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
Front speaker:
120 + 120 watts
(8 ohms at 1 kHz, 10%
THD)
Sub woofer:
240 watts
(8 ohms at 100 Hz, 10%
THD)
Sony Corporation
9-873-937-04
2003J05-1
Home Audio Company
C 2003.10
Published by Sony Engineering Corporation
Model Name Using Similar Mechanism
CD Mechanism Type
CD
Section
Base Unit Name
Optical Pick-up Name
Model Name Using Similar Mechanism
TAPE
Section
Tape Transport Mechanism Type

SPECIFICATIONS

Inputs
MD (VIDEO) IN:
voltage 450 mV/250 mV,
(phono jacks)
impedance 47 kilohms
OPTICAL DIGITAL IN:
(Square optical connector jacks, rear panel)
wavelength
——
MIC:
sensitivity 1 mV,
(phone jack)
impedance 10 kilohms
Outputs
MD (VIDEO) OUT:
voltage 250 mV
(phono jacks)
impedance 1 kilohms
PHONES:
accepts headphones of
(stereo mini jack)
8 ohms or more
FRONT L/R:
Use only the supplied
speaker SS-FL7
REAR L/R:
Use only the supplied
speaker SS-RS7
CENTER:
Use only the supplied
speaker SS-CT7
S.WOOFER:
Use only the supplied
speaker SS-WG7
CD player section
System
Compact disc and digital
audio system
Laser
Semiconductor laser
(λ=795 nm)
Emission duration:
continuous
Frequency response
2 Hz – 20 kHz (±0.5 dB)
Signal-to-noise ratio
More than 90 dB
Dynamic range
More than 90 dB
OPTICAL CD DIGITAL OUT
(Square optical connector jack, rear panel)
wavelength
660 nm
COMPACT DISC DECK RECEIVER
HCD-FL3
Australian Model
NEW
CDM53M-30BD60
BU-30BD60
A-MAX.3
HCD-RG77
TCM-230AWR41CS
Tape player section
Recording system
Frequency response
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
Antenna
Antenna terminals
Intermediate frequency
– Continued on next page –
E Model
4-track 2-channel stereo
40 – 13,000 Hz (±3 dB),
using Sony TYPE I
cassette
87.5 – 108.0 MHz
FM lead antenna
75 ohm unbalanced
10.7 MHz

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  • Page 1: Specifications

    HCD-FL3 SERVICE MANUAL E Model Australian Model Ver 1.3 2003.10 HCD-FL3 are the amplifier, CD player, tape deck and tuner section in DHC-FL3. Model Name Using Similar Mechanism CD Mechanism Type CDM53M-30BD60 Section Base Unit Name BU-30BD60 Optical Pick-up Name A-MAX.3...
  • Page 2 LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY.

  • Page 3: Table Of Contents

    HCD-FL3 TABLE OF CONTENTS SERVICING NOTES 8-17. Printed Wiring Board – MC Board – ......46 ..........4 8-18. Schematic Diagram – MC Board – ....... 47 8-19. Printed Wiring Board GENERAL – DSP Board (Component Side) – ........48 Location of Controls ............

  • Page 4: Servicing Notes

    HCD-FL3 Ver 1.2 SECTION 1 SERVICING NOTES • MODEL IDENTIFICATION NOTES ON HANDLING THE OPTICAL PICK-UP – Back Panel – BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electro- static break-down because of the potential difference generated by the charged electrostatic load, etc.

  • Page 5: General

    HCD-FL3 SECTION 2 This section is extracted from instruction manual. GENERAL LOCATION OF CONTROLS – Front Panel – ALPHABETICAL ORDER BUTTON DESCRIPTIONS ?/1 (power) 1 A – G M – V Z (disc tray) 5 CD es MD (VIDEO) ws...

  • Page 6: Setting The Clock

    HCD-FL3 Remote Control Setting the clock Turn on the system. ALPHABETICAL ORDER Press CLOCK/TIMER SET on the A – K M – V remote. 2.1CH/MULTI e; MOVIE MODE es Press . or > repeatedly to set the AMP MENU 9 MUSIC MODE eh hour.

  • Page 7: Disassembly

    HCD-FL3 SECTION 3 DISASSEMBLY • This set can be disassembled in the order shown below. 3-1. DISASSEMBLY FLOW 3-2. TOP PANEL ASSY (Page 8) 3-3. BACK COVER (Page 8) 3-4. SIDE PANEL (A)/(B) (Page 9) 3-5. CASE (Page 9) 3-7. GC BOARD 3-6.

  • Page 8: Top Panel Assy

    HCD-FL3 Note: Follow the disassembly procedure in the numerical order given. 3-2. TOP PANEL ASSY 1 four screws (hexagon socket tapping) 2 top panel assy 3-3. BACK COVER 1 five screws (BVTP3 × 8) 2 back cover...

  • Page 9: Side Panel (A)/(B)

    HCD-FL3 3-4. SIDE PANEL (A) / (B) 2 side panel (B) 4 side panel (A) 3 three screws (top) 1 three screws (top) 3-5. CASE 3 screw (case 3 TP2) 5 two screws 2 six screws (BVTP3 × 8) (BVTT3 × 8 (S))

  • Page 10: Front Panel Assy

    HCD-FL3 3-6. FRONT PANEL ASSY 3 connector qg Rifting up the CD mechanism block 4 connector (CN203) 1 wire (flat type) (15 core) section, and release two claws. (CN207) (CN206) 2 connector (CN201) 8 connector (CN808) qs screw (BVTP3 × 8)

  • Page 11: Tape Mechanism Assy

    HCD-FL3 3-8. TAPE MECHANISM ASSY 3 Push two solenoids. 1 two screws (2.6 × 8) 5 tape mechanism assy 4 Open cassette lid. 2 two screws 3-9. BELT 4 belt (capstan B) 2 motor assy (capstan) 3 belt (capstan C)

  • Page 12: Cd Mechanism Block

    HCD-FL3 3-10. SW BOARD, HEAD (A) BOARD AND HEAD (B) BOARD 2 five claws 3 SW board 1 Remove the four solders. 5 head (A) board 7 head (B) board 4 screw (PTT 2 × 4) 6 screw (PTT 2 × 4) 3-11.

  • Page 13: Cd Mechanism Deck (Cdm53M-30Bd60)

    HCD-FL3 3-12. CD MECHANISM DECK (CDM53M-30BD60) 1 two screws (BVTP 3 × 8) 2 bracket top panel CD mechanism deck (CDM53M-30BD60) 3 four screws (BVTP 3 × 8) 1 two screws (BVTP 3 × 8) 4 chassis (CDM) 3-13. FITTING BASE ASSY, BRACKET (CHASSIS), MAGNET ASSY...

  • Page 14: Base Unit (Bu-30Bd60)

    HCD-FL3 3-14. BASE UNIT (BU-30BD60) 2 four screws (BTTP M2.6) 3 magnet assy 1 connector (CN710) 4 two screws (PTPWH M2.6) 5 base unit (BU-30BD60) 3-15. TRAY (SUB) 1 Rotating the pulley (LD), shift the slider (selection) in the arrow A direction.

  • Page 15: Chassis (Mold B) Section, Stocker Section, Slider (Selection)

    HCD-FL3 3-16. CHASSIS (MOLD B) SECTION, STOCKER SECTION, SLIDER (SELECTION) 6 two screws (PTPWH M2.6) 5 stocker section 7 slider (selection) 8 washer 9 compression 1 three screws spring (BVTP M2.6) Pully (LD) 4 two step screws 2 chassis (mold B) section...

  • Page 16: Back Cover Section

    HCD-FL3 3-18. BACK COVER SECTION 4 two screws (BVTP3 × 8) 1 connector (CN902) 2 connector (CN809) 3 connector (CN901) 5 screw (BVTP3 × 8) 6 back cover section 3-19. TRANS BOARD 4 four screws 2 connector (CN916) 1 connector (CN914)

  • Page 17: Sp Relay Board

    HCD-FL3 3-20. SP RELAY BOARD 4 three connectors (CN801, 803, 804) 6 SP relay board front rear AMP board 1 two screws (BVTP3 × 8) 5 screw claws 2 screw (BVTP3 × 8) center SW AMP board 3 chassis...

  • Page 18: Assembly

    HCD-FL3 SECTION 4 ASSEMBLY • This set can be assembled in the order shown below. 4-1. ASSEMBLY FLOW GEARS INSTALLATION (Page 18) SLIDER (SELECTION) INSTALLATION (Page 19) STOCKER SECTION INSTALLATION (Page 19) CHASSIS (MOLD B) SECTION INSTALLATION (Page 20) Note: Follow the assembly procedure in the numerical order given.

  • Page 19: Slider (Selection) Installation

    HCD-FL3 4-3. SLIDER (SELECTION) INSTALLATION 6 two screws (PTPWH M2.6) 2 gear (chuking) rotary encoder 5 washer 4 compression spring 7 Insert the slider (selection) into the portion A. Align with the slot of rotary encoder. portion A 3 convex portion of...

  • Page 20: Chassis (Mold B) Section Installation

    HCD-FL3 4-5. CHASSIS (MOLD B) SECTION INSTALLATION 3 three screws (BVTP M2.6) 2 Insert the gear (eject) 1 Insert the portion A of under the gear (LD chassis (mold B) section deceleration). portion A into the portion B of slider (selection).

  • Page 21: Test Mode

    HCD-FL3 SECTION 5 TEST MODE [COLD RESET] Each time the “ C ASSETTE LID OPEN/CLOSE DETECT” switch is pressed, “ T ” value increases. • The cold reset clears all data including preset data stored in the [CD SYNC HI-DUB] 8.
  • Page 22 HCD-FL3 Volume check: 1. Display at the Aging Mode [VOLUME] 1. When the knob is turned clockwise even slightly, Display operating state of CD section and tape deck section alter- the sound volume increases to its maximum and a message nately.
  • Page 23 HCD-FL3 1) Display of total error 08: Searching 09: Play Display 0A:Pause 0B: Manual search (Play) 0C: Manual search (Pause) EMC**EDC** &&: Operations currently performed for error which have occurred. ##: Rotation speed of disc when error occur. EMC**: The number of mechanical error.
  • Page 24 HCD-FL3 [CD SHIP MODE (MEMORY CLEAR) ] [DISC TRAY LOCK] • This mode moves the optical pick-up to the position durable to Procedure: [I/ ] vibration. Use this mode when returning the set to the customer 1. Press the button to turn the power on.

  • Page 25: Mechanical Adjustments

    HCD-FL3 SECTION 6 SECTION 7 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS Precaution DECK SECTION 0 dB=0.775 V 1. Clean the following parts with a denatured alcohol-moistened swab: 1. Demagnetize the record/playback head with a head record/playback heads pinch rollers demagnetizer. erase head rubber belts 2.
  • Page 26 HCD-FL3 2. Turn the adjustment screw and check output peaks. If the peaks TAPE SPEED ADJUSTMENT DECK B do not match for L-CH and R-CH, turn the adjustment screw so that outputs match within 1dB of peak. Note: Start the Tape Speed adjustment as below after setting to the test mode.
  • Page 27 HCD-FL3 4. Mode: Record REC BIAS ADJUSTMENT DECK B DSP board Procedure: MD (VIDEO) (J701) In the MC test mode, the “ R EC memory mode” is convenient for 315 Hz, 50 mV (–23.8 dB) this adjustment. In the “ R EC memory mode” , when the REC starts...

  • Page 28: Cd Section

    HCD-FL3 Note: Clear RF signal waveform means that the shape “ ◊ ” can be clearly CD SECTION distinguished at the center of the waveform. Note: RF signal waveform 1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given.
  • Page 29 HCD-FL3 Connecting and Adjustment Location: – BD BOARD (Component Side) – (RFDC) (FEO) (TEO) (DVC) (RFAC) (FEI) – BD BOARD (Conductor Side) – RV101 E-F BALANCE (1 TRACK JUMP) ADJUSTMENT...

  • Page 30: Diagrams

    HCD-FL3 SECTION 8 DIAGRAMS 8-1. BLOCK DIAGRAM – CD SERVO Section – X101 16.9344MHz FILTER RF AMP, 56 53 FOCUS/TRACKING ERROR AMP IC103 CD A+5V CD L OUT DOUT RFAC RFAC DIGITAL SIGNAL PROCESSOR, DIGITAL FILTER, D/A CONVERTER (Page 32)

  • Page 31: Block Diagram - Tuner/Tape Deck Section

    HCD-FL3 8-2. BLOCK DIAGRAM – TUNER/TAPE DECK Section – TUNER UNIT ANTENNA TUNER L-CH (Page 32) FM ANT L-CH FM 75Ω ANT GND R-CH R-CH AM ANT ST-DOUT ANT GND ST-DIN ST-CLK ST-CE MUTING ST-MUTE TUNED TUNED STEREO DECK A/B SELECT SWITCH,...

  • Page 32: Block Diagram - Audio Dsp Section

    HCD-FL3 8-3. BLOCK DIAGRAM – AUDIO DSP Section – TUNER L-CH (Page 31) TAPE L-CH J701 (1/2) (Page 31) MD (VIDEO) L-CH A +10V R-CH 70 LIN5 LRECOUT1 (Page 31) MIC CONTROL 67 LIN2 Q351 J701 (2/2) 66 LIN1 LRECOUT2...

  • Page 33: Block Diagram - Power Amp Section

    HCD-FL3 8-4. BLOCK DIAGRAM – POWER AMP Section – J301 HP SW PHONES (Page 34) TM801 D606 FEED BACK –2 (Page 32) FRONT L –2 – –1 –1 FRONT R (Page 32) – RY801 –2 POWER AMP RELAY DRIVE IC401 Q801 –1...

  • Page 34: Block Diagram - Display/Power Supply Section

    HCD-FL3 8-5. BLOCK DIAGRAM – DISPLAY/POWER SUPPLY Section – EVER+4V D103, 104 D101, 102 +3.3V (MC) D105 +3.3V (TC) +2.6V D+2.6V FL601 REGULATOR FLUORESCENT X201 IC631 INDICATOR TUBE 4MHz D601 D+3.3V (DSP) D106 GRID DRIVE TU+3.3V Q201, 202 S303 – 307, D203 S311 –...

  • Page 35: Note For Printed Wiring Boards And Schematic Diagrams

    HCD-FL3 8-6. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS • Circuit Boards Location front rear AMP board Note on Printed Wiring Boards: Note on Schematic Diagram: • X : parts extracted from the component side. • All capacitors are in µF unless otherwise noted. pF: µµF...

  • Page 36: Printed Wiring Board - Bd Board

    HCD-FL3 8-7. PRINTED WIRING BOARD – BD Board – • See page 35 for Circuit Boards Location. • Semiconductor Location Ref. No. Location (Page 46) D101 MC BOARD CN106 IC101 IC102 IC103 Q101 Q102 M102 (SLED) M101 (SPINDLE) IC101 (RFDC)

  • Page 37: Schematic Diagram - Bd Board

    HCD-FL3 8-8. SCHEMATIC DIAGRAM – BD Board – • • See page 53 for Waveforms. See page 72 for IC Block Diagrams. 220k (FEI) (DVC) (RFAC) RV101 E-F BALANCE (1 TRACK JUMP) (RFDC) (TEO) Q101 2SB710A-RT1 AUTOMATIC POWER CONTROL RF AMP,...

  • Page 38: Printed Wiring Boards - Changer Section

    HCD-FL3 8-9. PRINTED WIRING BOARDS – CHANGER Section – • See page 35 for Circuit Boards Location. CLAMP MOTOR BOARD INIT/COUNT SW BOARD SENSOR 2 BOARD OUT/MIDOUT SW BOARD S702(LID) ON : WHEN CD LID IS CLOSE (11) 1-683-900- Q703...

  • Page 39: Schematic Diagram - Changer Section

    HCD-FL3 8-10. SCHEMATIC DIAGRAM – CHANGER Section – • See page 72 for IC Block Diagrams. D704 GL528VS1 CN708 CN702 DISC IN DETECT R711 SENSOR R707 R709 2.2k Q701 RT1N141 R708 LEVEL SHIFT S702 (LID) (ON:WHEN CD LED IS CLOSE.)
  • Page 40 HCD-FL3 8-11. PRINTED WIRING BOARDS – CD DOOR Section – • See page 35 for Circuit Boards Location. CD DOOR BOARD CD MOTOR BOARD DISC 1 CD DOOR INDICATOR OPEN/CLOSE IC302 DISC 2 INDICATOR DISC 3 INDICATOR DISC 4 (21)

  • Page 41: Schematic Diagram - Cd Door Section

    HCD-FL3 8-12. SCHEMATIC DIAGRAM – CD DOOR Section– • See page 72 for IC Block Diagram. (Page 63) CN309 JR341 S341 ROTARY ENCODER R341 VOLUME JR342 C341 C342 C343 (CHASSIS) CN317 CN312 VOL 1A CN313 NO814 VOL 1B D GND...

  • Page 42: Printed Wiring Board - Sw Board

    HCD-FL3 8-13. PRINTED WIRING BOARD – SW Board – • See page 35 for Circuit Boards Location. M901 PM902 (CAPSTAN) (DECK B) PM901 (DECK A) IC1002 IC1001 (DECK B PLAY) (DECK A PLAY) (DECK B REC) (DECK B HALF) DECK A...

  • Page 43: Schematic Diagram - Sw Board

    HCD-FL3 8-14. SCHEMATIC DIAGRAM – SW Board – (CAPSTAN) C1001 CAPSTAN MOTOR CONTROL SWITCH TAPE SPEED (NORMAL) TAPE SPEED (HIGH) [∗] {2.9} <<2.9>> [3.3] [3.3] PM902 PM901 (DECK B) (DECK A) ROTATION ROTATION CAPM− DETECT DETECT SENSOR (DECK A) SENSOR (DECK B)

  • Page 44: Printed Wiring Boards - Tc Door Section

    HCD-FL3 8-15. PRINTED WIRING BOARDS – TC DOOR Section – • See page 35 for Circuit Boards Location. TC DOOR SW BOARD TC SW(A) BOARD S325 CASSETE LID OPEN/CLOSE DETECT (21) NO809B (21) TC DOOR BOARD GC BOARD CN203 (Page 62)

  • Page 45: Schematic Diagram - Tc Door Section

    HCD-FL3 8-16. SCHEMATIC DIAGRAM – TC DOOR Section – S326 R338 NO810 CN319 2.2k NO813 KEYS RTN D GND TC DOOR SW SOLENOID A D309 D310 1SS355 1SS355 SOLENOID B CP302 CP304 M/LED GND (Page 63) S325 CP301 CP303 CASSETTE LID...

  • Page 46: Printed Wiring Board - Mc Board

    HCD-FL3 8-17. PRINTED WIRING BOARD – MC Board – • See page 35 for Circuit Boards Location. • Semiconductor Location Ref. No. Location ANTENNA D101 D102 75Ω D103 D104 D105 D106 (Page 49) (Page 49) (Page 36) ∗ SUPPLIED WITH D202 ∗...

  • Page 47: Schematic Diagram - Mc Board

    HCD-FL3 8-18. SCHEMATIC DIAGRAM – MC Board – • See page 53 for Waveforms. (Page 37) CN106 ∗ SUPPLIED WITH CN105 C243 THE ASSEMBLED C245 BLOCK RDS INT NO USE C246 EP201 C247 C248 C249 C242 100p 100p RDS+3.3V ST-MUTE...

  • Page 48: Printed Wiring Board - Dsp Board (Component Side)

    HCD-FL3 8-19. PRINTED WIRING BOARD – DSP Board (Component Side) – • See page 35 for Circuit Boards Location. DSP BOARD (COMPONENT SIDE) IC612 (EXCEPT AUS) IC603 (AUS) IC601 FB704 IC611 IC701 IC702 IC703 R742 IC704 (21) 1-684-272- • Semiconductor Location Ref.

  • Page 49: Printed Wiring Board - Dsp Board (Conductor Side)

    HCD-FL3 8-20. PRINTED WIRING BOARD – DSP Board (Conductor Side) – • See page 35 for Circuit Boards Location. DSP BOARD (CONDUCTOR SIDE) (AUS) (AUS) (EXCEPT AUS) (AUS) (CHASSIS) (EXCEPT AUS) MC BOARD CN104 IC621 (Page 46) IC621 OPTICAL DIGITAL...

  • Page 50: Schematic Diagram - Dsp Board (1/3)

    HCD-FL3 8-21. SCHEMATIC DIAGRAM – DSP Board (1/3) – • See page 53 for Waveforms. (1/3) CN602 D+4V SPDIF(CD) JR616 D-GND(DSP) (Page 51) DSP-CS DSP-ACK DIR-Rx R614 C608 0.001 DIR_INT DIR-CS (Page DIR-UNLOCK R613 DIG-CLK JR655 DSP-Rx DIG-Tx R615 AMP-LAT...

  • Page 51: Schematic Diagram - Dsp Board (2/3)

    HCD-FL3 8-22. SCHEMATIC DIAGRAM – DSP Board (2/3) – MD(VIDEO) J701 (CHASSIS GND) (2/3) FB702 R703 R753 FB702 R751 (EXCEPT AUS) (AUS) C704 C754 C741 R701 220p 220p R704 R754 100k 100k C702 C752 220p 220p JR710 R702 R752 CN601...

  • Page 52: Schematic Diagram - Dsp Board (3/3)

    HCD-FL3 8-23. SCHEMATIC DIAGRAM – DSP Board (3/3) – • • See page 53 for Waveforms. See page 72 for IC Block Diagrams. (Page 51) (3/3) R657 1.5k JR623 R656 C658 C662 C659 C663 C648 R653 R652 R651 0.001 TP608...
  • Page 53 HCD-FL3 • Waveforms – MC Board – – BD Board – 6 IC101 yj (XTAO) wa IC101 qa (XC-OUT) ed IC601 w; (LRCK0) ek IC603 wk (XOUT) 1 IC103 qg (RFAC) (CD Play Mode) 1.1 ± 0.4 Vp-p 2.6 Vp-p 3.6 Vp-p...

  • Page 54: Printed Wiring Board - Front Rear Amp Board

    HCD-FL3 8-24. PRINTED WIRING BOARD – FRONT REAR AMP Board – • See page 35 for Circuit Boards Location. SP RELAY BOARD (Page 58) CN801 FRONT REAR AMP BOARD TRANS BOARD CN915 (Page 70) D432 D402 D482 D452 IC401 IC431 •...

  • Page 55: Schematic Diagram - Front Rear Amp Board

    HCD-FL3 8-25. SCHEMATIC DIAGRAM – FRONT REAR AMP Board – POWER AMP IC401 STK402-070S R455 R460 NO701 0.22 C455 C456 C451 1/2W AC1(VL) R451 AC1(VL) AC-GND C453 R457 R456 100p 0.22 AC-GND D491 D15XB20 AC1(VL) AC1(VL) R454 (Page 71) C452...

  • Page 56: Printed Wiring Board - Center Sw Amp Board

    HCD-FL3 8-26. PRINTED WIRING BOARD – CENTER SW AMP Board – • See page 35 for Circuit Boards Location. • Semiconductor Location CENTER SW AMP BOARD Ref. No. Location D501 D502 D520 (CAASSIS) D521 D551 D552 TRANS BOARD D591 CN916...

  • Page 57: Schematic Diagram - Center Sw Amp Board

    HCD-FL3 8-27. SCHEMATIC DIAGRAM – CENTER SW AMP Board – POWER AMP IC501 NO702 STK442-130 AC2(VH) AC2(VH) AC GND AC GND D591 AC2(VH) RECT D591 D15XB20 AC2(VH) AC3(MOTOR) (Page 71) C593 C591 R591 2200 AC3(MOTOR) 100k 100V R520 C594 C592...

  • Page 58: Printed Wiring Boards - Speaker Section

    HCD-FL3 8-28. PRINTED WIRING BOARDS – SPEAKER Section – • See page 35 for Circuit Boards Location. • Semiconductor Location REGULATOR BOARD Ref. No. Location IC801 IC802 IC803 IC804 D801 (Page 46) (Page 46) D802 MC BOARD MC BOARD CN102...

  • Page 59: Schematic Diagram - Regulator Board

    HCD-FL3 8-29. SCHEMATIC DIAGRAM – REGULATOR Board – IC801 µPC3504AHF C870 C878 +4V REGULATOR IC802 TA7805S C871 C879 NO704 +5V REGULATOR IC803 TA7810S C872 C880 +10V REGULATOR IC804 (Page 61) TA7805S C873 C881 +5V REGULATOR Q864 RT1P137L R873 Q864,865 Q865...

  • Page 60: Schematic Diagram - Speaker Section (1/2)

    HCD-FL3 8-30. SCHEMATIC DIAGRAM – SPEAKER Section (1/2) – • See page 53 for Waveforms. (1/2) CN804 M-GND M+9V UNREG-GND UNREG(M) A-GND 0.0022 PB-R 1 50V 4.7k REC-R 10 50V A-GND 0.0022 4.7k 2.2k (Page 57) PB-L 1 50V REC-L 10 50V 0.01...

  • Page 61: Schematic Diagram - Speaker Section (2/2)

    HCD-FL3 8-31. SCHEMATIC DIAGRAM – SPEAKER Section (2/2) – (Page 55) (Page 71) CN803 OVERLOAD STK MUTE POWER GND POWER GND CN801 NO703 CENTER GND CENTER GND R815 C815 CENTER (2/2) 100V CENTER SW GND C823 (Page 57) R885 0.01...
  • Page 62 HCD-FL3 8-32. PRINTED WIRING BOARD – GC Board – • See page 35 for Circuit Boards Location. • Semiconductor Location Ref. No. Location GC BOARD D201 D202 FLUORESCENT INDICATOR TUBE D203 D204 IC201 IC202 Q201 Q202 Q203 Q204 Q205 Q206...

  • Page 63: Schematic Diagram - Gc Board

    HCD-FL3 8-33. SCHEMATIC DIAGRAM – GC Board – • See page 53 for Waveform. FL201 FLUORESCENT INDICATOR TUBE EP202 C209 C221 (CHASSIS) CN201 D204 1SS355 C210 EVER+3.3V 10 50V LED A LED B Q212 2SC2785 Q203-206,212 LED GND C223 LED DRIVE...

  • Page 64: Printed Wiring Boards - Panel Section

    HCD-FL3 8-34. PRINTED WIRING BOARDS – PANEL Section – • See page 35 for Circuit Boards Location. PANEL (L) BOARD D301, S301 D304, S305 IC301 DIGITAL MD (VIDEO) TAPE A/B DISPLAY D302, S303 D303, S304 TUNER/BAND (21) 1-684-192- BLUE LED BOARD...

  • Page 65: Schematic Diagram - Panel Section

    HCD-FL3 8-35. SCHEMATIC DIAGRAM – PANEL Section – R321 R322 R323 R324 R325 R326 R327 R328 1.5k 1.5k 2.2k 3.3k 4.7k 6.8k S311 S312 S313 S314 S315 S316 S317 S318 S319 D304 D303 D302 D301 SELS5923C SELS5923C SELS5923C SELS5223 NO812...

  • Page 66: Printed Wiring Board - Mic Board

    HCD-FL3 8-36. PRINTED WIRING BOARD – MIC Board – • See page 35 for Circuit Boards Location. MIC BOARD MIC LEVEL IC351 J351 (21) 1-684-197- DSP BOARD NO803 (Page 49)

  • Page 67: Schematic Diagram - Mic Board

    HCD-FL3 8-37. SCHEMATIC DIAGRAM – MIC Board – C360 R358 100p 150k MIC AMP IC351(2/2) C358 IC351(1/2) C351 C361 NJM4580E-D(T1) R357 C356 NJM4580E-D(T1) R352 0.22 R359 C359 C355 J351 R356 R355 C357 2.2k 470p FB351 C364 R360 R353 100k RV351...

  • Page 68: Printed Wiring Board - Sub Trans Board

    HCD-FL3 8-38. PRINTED WIRING BOARD – SUB TRANS Board – • See page 35 for Circuit Boards Location. • Semiconductor Location Ref. No. Location SUB TRANS BOARD D901 D902 D903 D904 D905 S901 D906 VOLTAGE SELECTOR IC901 120V 220V 230 − 240V...

  • Page 69: Schematic Diagram - Sub Trans Board

    HCD-FL3 8-39. SCHEMATIC DIAGRAM – SUB TRANS Board – (E2,E51,SP) F911 T2.5AL 250V ∗ CN902 (MX,AR,AUS) (E2,E51,SP) F912 T2.5AL 250V (E2,E51,SP) CN902 ∗ ∗ F913 T2.5AL 250V (AR,AUS) (MX,AR,AUS) F913 T5AL 250V (E2,E51,MX,SP) ∗ JW907 (Page 71) JW906 (E2,E51,SP) R904...

  • Page 70: Printed Wiring Board - Trans Board

    HCD-FL3 8-40. PRINTED WIRING BOARD – TRANS Board – • See page 35 for Circuit Boards Location. TRANS BOARD SP RELAY BOARD (AUS) NO703 T911 (Page 58) MAIN POWER TRANSFORMER (AR) SUB TRANS BOARD CN902 (Page 68) (E2, E51, MX, SP)

  • Page 71: Schematic Diagram - Trans Board

    HCD-FL3 8-41. SCHEMATIC DIAGRAM – TRANS Board – CN915 AC1(VL) AC1(VL) AC GND AC GND AC1(VL) AC1(VL) (Page 55) ∗ JW916 (MX,AR,AUS) (AUS) (E2,E51,SP) JW921 F914 T911 MAIN 250V (AR) POWER (E2,E51,SP) TRANSFORMER JW922 CN916 F915 ∗ 230/240 250V AC2(VH)
  • Page 72 HCD-FL3 • IC Block Diagrams – BD Board – – CLAMP MOTOR Board – IC101 CXD3017Q IC103 CXA2581N-T4 IC701 BA6956AN RW/ROM DC OFST RFDCI – – RFDCO ERROR DIGITAL CORRECTOR CONTROL LOGIC DIGITAL ASYMMETRY CORRECTOR OPERATIONAL LRCK AMPLIFIER ANALOG SWITCH PCMD –...
  • Page 73 HCD-FL3 – DSP Board – IC603 LC89057W-VF4-E MODULATOR MICROCONTROLLER & INTERFACE PARALLEL PORT RERR RXOUT CKST AUDIO/VO C bit, U bit EMPHA/UO 31 DGND DATA INPUT DEMODULATOR DVDD SELECTOR DATA & DGND SELECTOR LOCK DETECT DVDD RX5/V1 RX6/U1 XOUT XMCK...
  • Page 74 HCD-FL3 IC612 PCM1608Y/2K 32 31 30 36 35 34 33 VCC3 FUNCTION AGND3 CONTROL VCC4 INTERFACE AGND4 SYSTEM SCKI CLOCK SCKO MANAGER VOUT8 AGND6 VCC5 LRCK AGND5 TEST 4X/8X ENHANCED VOUT7 OVER SAMPLING MULTI- SERIAL DIGITAL LEVEL INPUT FILTER DELTA-...

  • Page 75: Ic Pin Function Description

    HCD-FL3 8-42. IC PIN FUNCTION DESCRIPTION • MC BOARD IC101 M30622MGN-A06FP (SYSTEM CONTROLLER) Pin No. Pin Name Description AMP-DATA Serial data output to the M61520FP AMP-CLK Serial data transfer clock signal output to the M61520FP AMP-LAT Serial data latch pulse signal output to the M61520FP...
  • Page 76 HCD-FL3 Pin No. Pin Name Description XRST Reset signal output to the digital signal processor and motor/coil driver “ L ” : reset V-MUTE Video muting on/off control signal output terminal “ L ” : muting on Not used CD-MUTE CD analog signal muting on/off control signal output “...
  • Page 77 HCD-FL3 Pin No. Pin Name Description DIR-RST Reset signal output to the digital audio interface receiver SW phase control signal output terminal A-SHUT Shut off detection signal input from the deck-A side reel pulse detector B-SHUT Shut off detection signal input from the deck-B side reel pulse detector B-HALF Deck-B cassette detection signal input terminal “...
  • Page 78 HCD-FL3 • DSP BOARD IC601 CXD9720Q (AUDIO DIGITAL SIGNAL PROCESSOR) Pin No. Pin Name Description — Ground terminal XRST Reset signal input from the digital audio interface receiver “ L ” : reset EXTIN Master clock signal input terminal Not used...
  • Page 79 HCD-GX8000/RG77 Pin No. Pin Name Description PAGE2 Page selection signal output terminal Not used — Ground terminal PAGE1, PAGE0 52, 53 Page selection signal output terminal Not used BOOT Boot mode control signal input terminal Not used BTACT Boot mode state display signal output terminal Not used Boot trap signal input from the digital audio interface receiver MOD1 PLL input frequency select terminal...
  • Page 80 HCD-GX8000/RG77 • GC BOARD IC201 MB90M407PF-G-118-BND (FLUORESCENT INDICATOR TUBE DRIVER, KEY CONTROL, CD MECHANISM DECK CONTROLLER) Pin No. Pin Name Description 1 to 8 G17 to G24 Grid drive signal output to the fluorescent indicator tube 9, 10 A36, 35 —...
  • Page 81 HCD-GX8000/RG77 Pin No. Pin Name Description VSS-(CPU) — Ground terminal (for CPU) System clock input terminal (4 MHz) System clock output terminal (4 MHz) VCC-(CPU) — Power supply terminal (+3.3V) (for CPU) 85 to 100 G1 to G16 Grid drive signal output to the fluorescent indicator tube...
  • Page 82 HCD-GX8000/RG77 • GC BOARD IC202 PT8300 (FRONT PANEL CONTROLLER) Pin No. Pin Name Description — Ground terminal RESET_B Reset signal input from the system controller Serial data transfer clock signal input from the fuluorescent indicator driver LATCH Serial data latch pulse input from the fuluorescent indicator driver TC SW Key input terminal (A/D input) CD SW 3...

  • Page 83: Exploded Views

    HCD-FL3 Ver 1.1 SECTION 9 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • Items marked “*” are not stocked since they The components identified by mark 0 or dotted line with mark may have some difference from the original are seldom required for routine service.

  • Page 84: Front Panel Section-1

    HCD-FL3 9-2. FRONT PANEL SECTION-1 not supplied TCM-230AWR41CS front panel section-2 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-240-965-01 SCREW 2.6X3 +P, S-TITE 4-951-620-01 SCREW (2.6X8), +BVTP 4-215-062-01 DAMPER 7-685-853-04 SCREW +BVTT 2X6 (S) 1-773-044-11 WIRE (FLAT TYPE) (17 CORE)

  • Page 85: Front Panel Section-2

    HCD-FL3 9-3. FRONT PANEL SECTION-2 not supplied M301 not supplied not supplied front panel section-3 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-951-620-01 SCREW (2.6X8), +BVTP 1-773-026-11 WIRE (FLAT TYPE) (15 CORE) 1-684-200-11 TC SW (A) BOARD 1-684-204-11 CD DOOR SW1 BOARD 4-957-577-01 SCREW PTP WH (2.6X8) (DIA.

  • Page 86: Front Panel Section-3

    HCD-FL3 9-4. FRONT PANEL SECTION-3 supplied with S341 not supplied front panel section-4 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-684-205-11 CD DOOR SW2 BOARD 1-684-203-11 CD DOOR BOARD X-4954-585-1 BRACKET (MOVABLE PANEL) ASSY 4-951-620-01 SCREW (2.6X8), +BVTP...

  • Page 87: Front Panel Section-4

    HCD-FL3 9-5. FRONT PANEL SECTION-4 supplied with J351 not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-238-994-01 KNOB (MIC) 1-684-201-11 BULE LED BOARD 4-951-620-01 SCREW (2.6X8), +BVTP A-4728-403-A PANEL (R) BOARD, COMPLETE A-4728-401-A PANEL (L) BOARD, COMPLETE...

  • Page 88: Chassis Section-1

    HCD-FL3 9-6. CHASSIS SECTION-1 not supplied CDM53M-30BD60 IC802 IC801 IC803 IC804 not supplied chassis section-2 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-769-937-11 WIRE (FLAT TYPE) (11 CORE) 1-684-271-11 REGULATOR BOARD 1-773-122-11 WIRE (FLAT TYPE) (19 CORE)

  • Page 89: Chassis Section-2

    HCD-FL3 9-7. CHASSIS SECTION-2 F912 F913 F911 T911 F919 F918 F915 F914 chassis section-3 The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Ref. No. Part No.

  • Page 90: Chassis Section-3

    HCD-FL3 9-8. CHASSIS SECTION-3 not supplied not supplied not supplied supplied chassis section-4 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-970-608-01 SUMITITE (B3), +BV A-4728-418-A FRONT REAR AMP BOARD, COMPLETE A-4676-869-A CENTER SW AMP BOARD, COMPLETE...

  • Page 91: Chassis Section-4

    HCD-FL3 9-9. CHASSIS SECTION-4 not supplied M801 not supplied The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Ref. No. Part No. Description Remark Ref. No. Part No.

  • Page 92: Cd Mechanism Deck Section-1 (Cdm53M-30Bd60)

    HCD-FL3 9-10. CD MECHANISM DECK SECTION-1 (CDM53M-30BD60) not supplied supplied not supplied not supplied supplied mechanism deck section-3 supplied supplied mechanism deck section-2 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-218-253-11 SCREW (M2.6), +BTTP 4-964-461-02 HOLDER (SENSOR) 3-341-549-01 SCREW(2.6X12)(DIA.7.5),+PTP WH...

  • Page 93: Cd Mechanism Deck Section-2 (Cdm53M-30Bd60)

    HCD-FL3 9-11. CD MECHANISM DECK SECTION-2 (CDM53M-30BD60) M702 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-218-253-11 SCREW (M2.6), +BTTP 4-211-232-01 GEAR (LD DECELERATION) 1-683-902-11 LOADING MOTOR BOARD 4-211-228-01 LEVER (GOOSENECK) 4-211-235-01 BELT (COMMUNICATION) 4-214-130-01 GEAR (TRAY)

  • Page 94: Cd Mechanism Deck Section-3 (Cdm53M-30Bd60)

    HCD-FL3 9-12. CD MECHANISM DECK SECTION-3 (CDM53M-30BD60) not supplied mechanism deck section-4 not supplied BU-30BD60 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-985-672-01 SCREW (+PTPWH M2.6), FLOATING 4-227-899-01 SCREW (DIA.12), FLOATING 4-211-234-01 BRACKET (STOCKER T)

  • Page 95: Cd Mechanism Deck Section-4 (Cdm53M-30Bd60)

    HCD-FL3 9-13. CD MECHANISM DECK SECTION-4 (CDM53M-30BD60) not supplied S707 not supplied M701 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-218-253-11 SCREW (M2.6), +BTTP 4-211-221-01 GEAR (LD MOVABLE) 1-683-901-11 CLAMP MOTOR BOARD 4-211-242-11 SHAFT (SELECTION GEAR)

  • Page 96: Base Unit Section (Bu-30Bd60)

    HCD-FL3 9-14. BASE UNIT SECTION (BU30BD60) not supplied The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Ref. No. Part No. Description Remark Ref. No. Part No.

  • Page 97: Tape Mechanism Deck Section (Tcm-230Awr41Cs)

    HCD-FL3 9-15. TAPE MECHANISM DECK SECTION (TCM-230AWR41CS) M901 HP901 supplied not supplied HRPE901 not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3374-156-5 PINCH LEVER (REV) ASSY X-3378-040-1 FLYWHEEL (A-FWD) ASSY X-3374-155-5 PINCH LEVER (FWD) ASSY...

  • Page 98: Electrical Parts List

    HCD-FL3 SECTION 10 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • Items marked “*” are not stocked since they The components identified by mark 0 or dotted line with mark parts list may be different from the parts speci- are seldom required for routine service.
  • Page 99 HCD-FL3 BLUE LED CD DOOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q102 8-729-920-85 TRANSISTOR 2SD1664-T100-QR 1-684-201-11 BLUE LED BOARD ************** < RESISTOR > < CAPACITOR > R101 1-216-821-11 METAL CHIP 1/10W R102 1-216-845-11 METAL CHIP...
  • Page 100 HCD-FL3 CD DOOR CD DOOR SW1 CD DOOR SW2 CD MOTOR CENTER SW AMP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < SWITCH > C506 1-136-165-00 FILM 0.1uF C507 1-128-560-11 ELECT 22uF 100V S341 1-477-173-11 ENCODER (VOLUME)
  • Page 101 HCD-FL3 CENTER SW AMP CLAMP MOTOR CONNECT Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < TRANSISTOR > 0 R506 1-245-233-11 METAL 0.22 R507 1-249-417-11 CARBON 1/4W Q701 8-729-029-66 TRANSISTOR RT1N141S-TP R508 1-249-431-11 CARBON 1/4W R510...
  • Page 102 HCD-FL3 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C660 1-162-962-11 CERAMIC CHIP 470PF C759 1-126-960-11 ELECT C760 1-126-964-11 ELECT 10uF C661 1-162-962-11 CERAMIC CHIP 470PF C761 1-126-964-11 ELECT 10uF C662 1-126-934-11 ELECT 220uF C762 1-162-964-11 CERAMIC CHIP 0.001uF...
  • Page 103 HCD-FL3 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark FB704 1-216-295-00 SHORT CHIP 0 (EXCEPT AUS) < COIL > FB704 1-500-445-21 FERRITE 0uH (AUS) L701 1-414-170-11 INDUCTOR 100uH < IC > L702 1-414-170-11 INDUCTOR 100uH L703...
  • Page 104 HCD-FL3 FRONT REAR AMP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R638 1-216-833-11 METAL CHIP 1/10W R639 1-216-809-11 METAL CHIP 1/10W R743 1-216-833-11 METAL CHIP 1/10W R640 1-216-809-11 METAL CHIP 1/10W R744 1-216-835-11 METAL CHIP...
  • Page 105 HCD-FL3 FRONT REAR AMP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C407 1-126-965-11 ELECT 22uF < IC > C408 1-126-965-11 ELECT 22uF C420 1-162-294-31 CERAMIC 0.001uF IC401 8-749-016-93 IC STK402-070S C421 1-126-967-11 ELECT 47uF IC431...
  • Page 106 HCD-FL3 FRONT REAR AMP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 0 R456 1-245-235-21 METAL 0.22 C250 1-164-156-11 CERAMIC CHIP 0.1uF R457 1-249-417-11 CARBON 1/4W C251 1-164-156-11 CERAMIC CHIP 0.1uF C260 1-162-953-11 CERAMIC CHIP 100PF...
  • Page 107 HCD-FL3 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark JR202 1-216-864-11 SHORT CHIP JR203 1-216-864-11 SHORT CHIP R235 1-216-809-11 METAL CHIP 1/10W JR204 1-216-864-11 SHORT CHIP R236 1-216-825-11 METAL CHIP 2.2K 1/10W JR205 1-216-864-11 SHORT CHIP...
  • Page 108 HCD-FL3 HEAD (A) BOARD HEAD (B) BOARD IN/MIDIN SW INIT/COUNT SW LOADING MOTOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < VIBRATOR > R704 1-249-401-11 CARBON 1/4W ************************************************************** X201 1-577-358-21 VIBRATOR, CERAMIC (4MHz) A-4728-413-A MC BOARD, COMPLETE (EXCEPT E2)
  • Page 109 HCD-FL3 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < DIODE > < RESISTOR > D101 8-719-988-61 DIODE 1SS355TE-17 D102 8-719-988-61 DIODE 1SS355TE-17 R101 1-216-809-11 METAL CHIP 1/10W D103 8-719-988-61 DIODE 1SS355TE-17 R102 1-216-809-11 METAL CHIP...
  • Page 110 HCD-FL3 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R169 1-216-809-11 METAL CHIP 1/10W R264 1-216-841-11 METAL CHIP 1/10W R170 1-216-809-11 METAL CHIP 1/10W R265 1-216-821-11 METAL CHIP 1/10W R171 1-216-809-11 METAL CHIP 1/10W R266 1-216-841-11 METAL CHIP...
  • Page 111 HCD-FL3 OUT/MIDOUT SW PANEL (L) PANEL (R) REGULATOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark S305 1-771-410-21 SWITCH, TACTILE (TAPE A/B) R361 1-216-833-11 METAL CHIP 1/10W R362 1-216-821-11 METAL CHIP 1/10W S306 1-771-410-21 SWITCH, TACTILE (DIGITAL)
  • Page 112 HCD-FL3 REGULATOR SENSOR 2 SENSOR SP RELAY Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < IC > 1-137-427-11 MYLAR 120PF 1-162-961-11 CERAMIC CHIP 330PF IC801 6-701-760-01 IC UPC3504AHF 1-162-974-11 CERAMIC CHIP 0.01uF IC802 8-759-231-53 IC TA7805S...
  • Page 113 HCD-FL3 SP RELAY Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < CONNECTOR > 8-729-040-20 TRANSISTOR RT1P137L-TP 8-729-900-63 TRANSISTOR BN1F4M-TP * CN601 1-564-719-11 PIN, CONNECTOR (SMALL TYPE) 3P 8-729-116-02 TRANSISTOR BA1A4M-TP * CN602 1-564-724-11 PIN, CONNECTOR (SMALL TYPE) 8P...
  • Page 114 HCD-FL3 SP RELAY SUB TRANS Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-821-11 METAL CHIP 1/10W R864 1-216-849-11 METAL CHIP 220K 1/10W 1-216-861-11 METAL CHIP 2.2M 1/10W R865 1-216-841-11 METAL CHIP 1/10W 1-216-835-11 METAL CHIP...
  • Page 115 HCD-FL3 SUB TRANS TC DOOR TC DOOR SW TC SW (A) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < CONNECTOR > < RESISTOR > CN901 1-564-321-00 PIN, CONNECTOR (3.96MM PITCH) 2P CN902 1-568-106-11 PIN, CONNECTOR (3.96MM PITCH) 4P...
  • Page 116 HCD-FL3 TRANS Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-4676-862-A TRANS BOARD, COMPLETE (AUS) 0 F914 1-576-655-11 FUSE, GLASS TUBE (DIA. 5) (8A/250V) 0 F915 A-4676-872-A TRANS BOARD, COMPLETE (MX) 1-576-655-11 FUSE, GLASS TUBE (DIA. 5) (8A/250V)
  • Page 117 HCD-FL3 E Model Australian Model SERVICE MANUAL Ver 1.2 2002.12 SUPPLEMENT-1 Subject: Printed Wiring Boards Modification (CD DOOR/CD MOTOR/ CD DOOR SW1/CD DOOR SW2/TC DOOR SW/TC SW (A)/ TC DOOR/MC/DSP/CENTER SW AMP/FRONT REAR AMP/ REGULATOR/SP RELAY/GC/PANEL (L)/BLUE LED/PANEL (R)/MIC/VIDEO/SUB TRANS/TRANS Boards)

  • Page 118: New/Former Type Descrimination

    HCD-FL3 • NEW/FORMER TYPE DESCRIMINATION New/former type of the CD DOOR/CD MOTOR/CD DOOR SW1/CD DOOR SW2/TC DOOR SW/TC SW (A)/TC DOOR/GC/PANEL (L)/BLUE LED/PANEL (R)/MIC boards are discriminated by difference of the pattern of the PANEL (L) board. – PANEL (L) BOARD (Conductor Side) –...
  • Page 119 HCD-FL3 New/former type of the MC board is discriminated by difference of the pattern. – MC BOARD (Conductor Side) – Former type New type BD BOARD BD BOARD CN101 CN101 C242 (CHASSIS) (CHASSIS)
  • Page 120 HCD-FL3 New/former type of the DSP board is discriminated by difference of the pattern. – DSP BOARD (Component Side) – Former type New type...
  • Page 121 HCD-FL3 New/former type of the FRONT REAR AMP/TRANS boards are discriminated by difference of the pattern of the FRONT REAR AMP board. – FRONT REAR AMP BOARD (Conductor Side) – Former type New type TRANS TRANS BOARD BOARD CN915 CN915...
  • Page 122 HCD-FL3 New/former type of the CENTER SW AMP/SUB TRANS boards are discriminated by difference of the pattern of the CENTER SW AMP board. – CENTER SW AMP BOARD (Conductor Side) – Former type New type IC922 IC922...

  • Page 123: Diagrams

    HCD-FL3 New/former type of the REGULATOR/SP RELAY boards are discriminated by difference of the pattern of the SP RELAY board. DIAGRAMS 1-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS Note on Printed Wiring Boards: Note on Schematic Diagram: – SP RELAY BOARD (Conductor Side) –...

  • Page 124: Printed Wiring Boards - Cd Door Section

    HCD-FL3 1-2. PRINTED WIRING BOARDS – CD DOOR Section – CD DOOR BOARD CD MOTOR BOARD R340 DISC 1 CD DOOR INDICATOR OPEN/CLOSE IC302 DISC 2 INDICATOR DISC 3 INDICATOR DISC 4 (13) INDICATOR DISC 5 GC BOARD INDICATOR CN206...

  • Page 125: Schematic Diagram - Cd Door Section

    HCD-FL3 1-3. SCHEMATIC DIAGRAM – CD DOOR Section– (Page 28) CN309 S341 ROTARY ENCODER R341 VOLUME C341 C342 C343 (CHASSIS) CN317 CN312 VOL 1A CN313 NO814 VOL 1B D GND S331 D345 D344 D343 D342 D341 CD DOOR LED B...

  • Page 126: Printed Wiring Boards - Tc Door Section

    HCD-FL3 1-4. PRINTED WIRING BOARDS – TC DOOR Section – TC DOOR SW BOARD TC SW(A) BOARD S325 CASSETE LID OPEN/CLOSE DETECT NO809B (13) (13) TC DOOR BOARD GC BOARD CN203 (Page 27) 1-684-198- (13) PM301 PM302 TC HOLDER TC HOLDER...

  • Page 127: Schematic Diagram - Tc Door Section

    HCD-FL3 1-5. SCHEMATIC DIAGRAM – TC DOOR Section – S326 R338 NO810 CN319 2.2k NO813 KEYS RTN D GND TC DOOR SW SOLENOID A D309 D310 1SS355 1SS355 SOLENOID B CP302 CP304 M/LED GND (Page 28) S325 CP301 CP303 CASSETTE LID...

  • Page 128: Printed Wiring Board - Mc Board

    HCD-FL3 1-6. PRINTED WIRING BOARD – MC Board – • Semiconductor Location Ref. No. Location ANTENNA D101 D102 75Ω D103 D104 D105 D106 (Page 15) (Page 15) ∗ SUPPLIED WITH D202 ∗ TUNER PACK DSP BOARD DSP BOARD BD BOARD...

  • Page 129: Schematic Diagram - Mc Board

    HCD-FL3 1-7. SCHEMATIC DIAGRAM – MC Board – CN106 C243 C245 ∗ SUPPLIED WITH C246 EP201 THE ASSEMBLED C247 C248 C249 C242 CN105 100p 100p BLOCK ST-MUTE FB202 C244 C262 (CHASSIS) R OUT FB201 100p A GND FB203 C261 L OUT...

  • Page 130: Printed Wiring Board - Dsp Board (Component Side)

    HCD-FL3 1-8. PRINTED WIRING BOARD – DSP Board (Component Side) – DSP BOARD (COMPONENT SIDE) (AUS) C642 IC612 (EXCEPT AUS) IC603 (AUS) JR625 JR624 IC601 FB704 IC611 (AUS) IC701 IC702 IC703 R742 IC704 R733 (13) 1-684-272- • Semiconductor Location Ref. No.

  • Page 131: Printed Wiring Board - Dsp Board (Conductor Side)

    HCD-FL3 1-9. PRINTED WIRING BOARD – DSP Board (Conductor Side) – DSP BOARD (CONDUCTOR SIDE) (CHASSIS) MC BOARD CN104 IC621 (Page 12) C600 IC621 OPTICAL DIGITAL (AUS) (EXCEPT AUS) IC631 IC622 IC622 IC602 FB708 OPTICAL DIGITAL (AUS) JR707 JR709 MC BOARD...

  • Page 132: Schematic Diagram - Dsp Board (1/3)

    HCD-FL3 1-10. SCHEMATIC DIAGRAM – DSP Board (1/3) – (1/3) CN602 D+4V SPDIF(CD) JR616 D-GND(DSP) (Page 17) DSP-CS DSP-ACK DIR-Rx R614 C608 0.001 DIR_INT (Page 13) DIR-CS DIR-UNLOCK R613 DIG-CLK JR655 DSP-Rx DIG-Tx R615 AMP-LAT JR651 AMP-CLK AMP-DATA EP601 SDI2(I)

  • Page 133: Schematic Diagram - Dsp Board (2/3)

    HCD-FL3 1-11. SCHEMATIC DIAGRAM – DSP Board (2/3) – MD(VIDEO) J701 (CHASSIS GND) (2/3) R703 R753 FB702 R751 C704 C754 C741 R701 220p 220p R704 R754 100k 100k (AUS) (EXCEPT AUS) C702 C752 220p 220p FB710 JR710 R702 R752 CN601...

  • Page 134: Schematic Diagram - Dsp Board (3/3)

    HCD-FL3 1-12. SCHEMATIC DIAGRAM – DSP Board (3/3) – (Page 17) (3/3) R657 1.5k JR623 R656 R653 R652 R651 C648 0.001 (AUS) C662 C659 C663 C600 TP608 C661 C660 470p 470p R654 C654 C649 0.001 R764 L754 C653 4.7k 100µH...

  • Page 135: Printed Wiring Board - Front Rear Amp Board

    HCD-FL3 1-13. PRINTED WIRING BOARD – FRONT REAR AMP Board – SP RELAY BOARD (Page 26) CN801 FRONT REAR AMP BOARD TRANS BOARD CN915 (Page 35) E2, E51, MX, AR D432 D402 D482 D452 IC401 IC431 • Semiconductor Location Ref. No.

  • Page 136: Schematic Diagram - Front Rear Amp Board

    HCD-FL3 1-14. SCHEMATIC DIAGRAM – FRONT REAR AMP Board – POWER AMP IC401 STK402-070S R455 NO701 0.22 C455 C456 R460 C451 AC1(VL) R451 AC1(VL) AC-GND C453 R457 R456 100p 0.22 AC-GND D491 D15XB20 AC1(VL) AC1(VL) R454 (Page 36) C452 R452...

  • Page 137: Printed Wiring Board - Center Sw Amp Board

    HCD-FL3 1-15. PRINTED WIRING BOARD – CENTER SW AMP Board – • Semiconductor Location CENTER SW AMP BOARD Ref. No. Location D501 D502 D520 D521 D551 D552 TRANS BOARD D591 CN916 (Page 35) IC501 IC922 Q501 Q521 Q522 Q523 Q551...

  • Page 138: Schematic Diagram - Center Sw Amp Board

    HCD-FL3 1-16. SCHEMATIC DIAGRAM – CENTER SW AMP Board – POWER AMP IC501 STK442-130 NO702 AC2(VH) AC2(VH) AC GND AC GND D591 AC2(VH) RECT D591 D15XB20 AC2(VH) AC3(MOTOR) (Page 36) C593 C591 R591 2200 AC3(MOTOR) 100k 100V R520 C594 C592...

  • Page 139: Schematic Diagram - Regulator Board

    HCD-FL3 1-17. SCHEMATIC DIAGRAM – REGULATOR Board – IC801 µPC3504AHF C870 C878 +4V REGULATOR IC802 TA7805S C871 C879 NO704 +5V REGULATOR IC803 TA7810S C872 C880 +10V REGULATOR IC804 (Page 25) TA7805S C873 C881 +5V REGULATOR Q864 RT1P137L R873 Q864,865 Q865...

  • Page 140: Schematic Diagram - Speaker Section (1/2)

    HCD-FL3 1-18. SCHEMATIC DIAGRAM – SPEAKER Section (1/2) – (1/2) CN804 M-GND M+9V UNREG-GND UNREG(M) A-GND 0.0022 PB-R 1 50V 4.7k REC-R 10 50V A-GND 0.0022 (Page 22) 4.7k 2.2k PB-L 1 50V REC-L 10 50V 0.01 DECK A/B SELECT SWITCH,...

  • Page 141: Schematic Diagram - Speaker Section (2/2)

    HCD-FL3 1-19. SCHEMATIC DIAGRAM – SPEAKER Section (2/2) – (Page 20) (Page 36) CN803 OVERLOAD STK MUTE POWER GND POWER GND CN801 NO703 CENTER GND CENTER GND R815 C815 CENTER (2/2) 100V CENTER SW GND C823 (Page 22) R885 0.01...

  • Page 142: Printed Wiring Boards - Speaker Section

    HCD-FL3 1-20. PRINTED WIRING BOARDS – SPEAKER Section – • Semiconductor Location REGULATOR BOARD Ref. No. Location IC801 IC802 IC803 IC804 D801 (Page 12) (Page 12) D802 MC BOARD MC BOARD CN102 CN101 D803 D804 D805 1-684-271- (14) D806 D807...

  • Page 143: Printed Wiring Board - Gc Board

    HCD-FL3 1-21. PRINTED WIRING BOARD – GC Board – • Semiconductor Location Ref. No. Location GC BOARD D201 FLUORESCENT INDICATOR TUBE D202 D203 D204 IC201 IC202 Q201 Q202 Q203 Q204 Q205 Q206 Q207 Q208 Q209 (CHASSIS) (CHASSIS) Q210 IC201 Q211...

  • Page 144: Schematic Diagram - Gc Board

    HCD-FL3 1-22. SCHEMATIC DIAGRAM – GC Board – FL201 FLUORESCENT INDICATOR TUBE EP202 C209 C221 (CHASSIS) CN201 D204 1SS355 C210 EVER+3.3V 10 50V LED A LED B Q212 2SC2785 Q203-206,212 LED GND C223 LED DRIVE LED5 LED4 D GND DISPLEY KEY...

  • Page 145: Printed Wiring Boards - Panel Section

    HCD-FL3 1-23. PRINTED WIRING BOARDS – PANEL Section – PANEL (L) BOARD D301, S301 D304, S305 IC301 DIGITAL MD (VIDEO) TAPE A/B DISPLAY D302, S303 D303, S304 TUNER/BAND (13) 1-684-192- BLUE LED BOARD GC BOARD MULTI CHANNEL CN201 DECODIN (Page 27)

  • Page 146: Schematic Diagram - Panel Section

    HCD-FL3 1-24. SCHEMATIC DIAGRAM – PANEL Section – R321 R322 R323 R324 R325 R326 R327 R328 1.5k 1.5k 2.2k 3.3k 4.7k 6.8k S311 S312 S313 S314 S315 S316 S317 S318 S319 D304 D303 D302 D301 SELS5923C SELS5923C SELS5923C SELS5223 NO812...

  • Page 147: Printed Wiring Board - Mic Board

    HCD-FL3 1-25. PRINTED WIRING BOARD – MIC Board – MIC BOARD MIC LEVEL IC351 J351 (13) 1-684-197- DSP BOARD NO803 (Page 15)

  • Page 148: Schematic Diagram - Mic Board

    HCD-FL3 1-26. SCHEMATIC DIAGRAM – MIC Board – C360 R358 100p 150k MIC AMP IC351(2/2) C358 IC351(1/2) C351 C361 NJM4580E-D(T1) R357 C356 NJM4580E-D(T1) R352 0.22 R359 C359 C355 J351 R356 R355 C357 2.2k 470p FB351 C364 R360 R353 100k RV351...

  • Page 149: Printed Wiring Board - Sub Trans Board

    HCD-FL3 1-27. PRINTED WIRING BOARD – SUB TRANS Board – • Semiconductor Location Ref. No. Location SUB TRANS BOARD D901 D902 D903 D904 D905 S901 D906 VOLTAGE SELECTOR 120V 220V 230 − 240V IC901 Q901 (AUS, AR) T901 (MX) (E2, E51, SP)

  • Page 150: Schematic Diagram - Sub Trans Board

    HCD-FL3 1-28. SCHEMATIC DIAGRAM – SUB TRANS Board – (E2,E51,SP) F911 T2.5AL 250V ∗ CN902 (MX,AR,AUS) (E2,E51,SP) F912 T2.5AL 250V (E2,E51,SP) CN902 ∗ ∗ F913 T2.5AL 250V (AR,AUS) (MX,AR,AUS) F913 T5AL 250V (E2,E51,MX,SP) ∗ JW907 (Page 36) JW906 (MX,AR,AUS) (E2,E51,SP)

  • Page 151: Printed Wiring Board - Trans Board

    HCD-FL3 1-29. PRINTED WIRING BOARD – TRANS Board – TRANS BOARD SP RELAY BOARD (AUS) NO703 T911 (Page 26) MAIN POWER TRANSFORMER (AR) SUB TRANS BOARD CN902 (Page 33) (E2, E51, MX, SP) CENTER SW AMP BOARD NO702 (MX, AR, AUS)

  • Page 152: Schematic Diagram - Trans Board

    HCD-FL3 1-30. SCHEMATIC DIAGRAM – TRANS Board – CN915 AC1(VL) AC1(VL) AC GND AC GND AC1(VL) AC1(VL) (Page 20) ∗ JW916 (AUS) (MX,AR,AUS) JW921 (E2,E51,SP) F914 T911 MAIN 250V (AR) POWER (E2,E51,SP) TRANSFORMER JW922 CN916 F915 ∗ 230/240 250V AC2(VH)

  • Page 153: Electrical Parts List

    HCD-FL3 BLUE LED CD DOOR CD DOOR SW1 CD DOOR SW2 CD MOTOR ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • Items marked “*” are not stocked since they The components identified by mark 0 or dotted line with mark parts list may be different from the parts speci- are seldom required for routine service.
  • Page 154 HCD-FL3 CD MOTOR CENTER SW AMP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < RESISTOR > < IC > R315 1-216-805-11 RES-CHIP 1/10W IC501 8-749-017-16 IC STK442-130 R316 1-216-827-11 RES-CHIP 3.3K 1/10W IC922 8-759-701-59 IC TA7809S...
  • Page 155 HCD-FL3 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C709 1-126-960-11 ELECT C611 1-164-360-11 CERAMIC CHIP 0.1uF C710 1-126-964-11 ELECT 10uF C612 1-164-360-11 CERAMIC CHIP 0.1uF C711 1-126-964-11 ELECT 10uF C613 1-162-964-11 CERAMIC CHIP 0.001uF C712 1-162-964-11 CERAMIC CHIP 0.001uF...
  • Page 156 HCD-FL3 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C791 1-126-934-11 ELECT 220uF JR612 1-216-864-11 SHORT CHIP C792 1-164-360-11 CERAMIC CHIP 0.1uF JR613 1-216-864-11 SHORT CHIP C793 1-126-964-11 ELECT 10uF JR614 1-216-864-11 SHORT CHIP JR615 1-216-864-11 SHORT CHIP <...
  • Page 157 HCD-FL3 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q754 8-729-141-73 TRANSISTOR 2SC3624A-T1L15L16 R677 1-216-864-11 SHORT CHIP Q790 8-729-929-26 TRANSISTOR DTC114TE-TL R678 1-216-864-11 SHORT CHIP Q791 8-729-928-36 TRANSISTOR DTA114EE-TL R679 1-216-864-11 SHORT CHIP Q792 8-729-037-52 TRANSISTOR...
  • Page 158 HCD-FL3 FRONT REAR AMP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R761 1-216-829-11 RES-CHIP 4.7K 1/10W C435 1-136-165-00 FILM 0.1uF R762 1-216-829-11 RES-CHIP 4.7K 1/10W C436 1-136-165-00 FILM 0.1uF C451 1-126-964-11 ELECT 10uF R763 1-216-829-11 RES-CHIP 4.7K...
  • Page 159 HCD-FL3 FRONT REAR AMP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R483 1-249-415-11 CARBON 1/4W Q481 8-729-119-78 TRANSISTOR 2SC2785TP-HFE R484 1-249-437-11 CARBON 1/4W < RESISTOR > 0 R485 1-208-602-11 METAL 0.22 0 R486 1-208-602-11 METAL 0.22...
  • Page 160 HCD-FL3 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C295 1-164-362-11 CERAMIC CHIP 470PF Q205 8-729-119-78 TRANSISTOR 2SC2785TP-HFE C296 1-164-362-11 CERAMIC CHIP 470PF C297 1-164-362-11 CERAMIC CHIP 470PF Q206 8-729-119-78 TRANSISTOR 2SC2785TP-HFE C298 1-164-362-11 CERAMIC CHIP...
  • Page 161 HCD-FL3 HEAD (A) HEAD (B) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R257 1-216-809-11 RES-CHIP 1/10W C117 1-126-917-11 ELECT 3300uF 6.3V R258 1-216-809-11 RES-CHIP 1/10W R259 1-216-809-11 RES-CHIP 1/10W C124 1-113-619-11 CERAMIC CHIP 0.47uF C126 1-162-968-11 CERAMIC CHIP 0.0047uF 10%...
  • Page 162 HCD-FL3 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D208 8-719-083-89 DIODE 11ES2N-TB5 R122 1-216-833-11 RES-CHIP 1/10W D211 8-719-988-61 DIODE 1SS355TE-17 D212 8-719-988-61 DIODE 1SS355TE-17 R123 1-216-833-11 RES-CHIP 1/10W R124 1-216-825-11 RES-CHIP 2.2K 1/10W < GROUND TERMINAL >...
  • Page 163 HCD-FL3 PANEL (L) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R185 1-216-809-11 RES-CHIP 1/10W C354 1-126-964-11 ELECT 10uF R186 1-216-809-11 RES-CHIP 1/10W C355 1-162-949-11 CERAMIC CHIP 47PF R187 1-216-809-11 RES-CHIP 1/10W R188 1-216-809-11 RES-CHIP 1/10W...
  • Page 164 HCD-FL3 PANEL (L) PANEL (R) REGULATOR SP RELAY Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < LED > < SWITCH > D301 8-719-058-04 LED SEL5223S-TP15 (I/1) S311 1-771-410-21 SWITCH, TACTILE (DISC SELECT) D302 8-719-071-41 LED SELS5923C-TP15 (CD)
  • Page 165 HCD-FL3 SP RELAY Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C874 1-126-935-11 ELECT 470uF 6.3V 1-162-966-11 CERAMIC CHIP 0.0022uF 10% C875 1-126-935-11 ELECT 470uF 6.3V 1-126-964-11 ELECT 10uF C876 1-126-933-11 ELECT 100uF 1-126-933-11 ELECT 100uF...
  • Page 166 HCD-FL3 SP RELAY Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 8-729-142-46 TRANSISTOR 2SC2001TP-LK 1-216-825-11 RES-CHIP 2.2K 1/10W 8-729-142-46 TRANSISTOR 2SC2001TP-LK 1-216-845-11 RES-CHIP 100K 1/10W 8-729-119-78 TRANSISTOR 2SC2785TP-HFE 1-216-833-11 RES-CHIP 1/10W 8-729-116-02 TRANSISTOR BA1A4M-TP 1-216-833-11 RES-CHIP...
  • Page 167 HCD-FL3 SP RELAY SUB TRANS TC DOOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R857 1-216-833-11 RES-CHIP 1/10W C905 1-126-964-11 ELECT 10uF R858 1-216-833-11 RES-CHIP 1/10W C906 1-164-159-11 CERAMIC 0.1uF R859 1-216-809-11 RES-CHIP 1/10W R860 1-216-829-11 RES-CHIP 4.7K...
  • Page 168 HCD-FL3 TC DOOR SW TC SW (A) TRANS Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-684-199-11 TC DOOR SW BOARD **************** < SWITCH > S325 1-771-264-11 SWITCH, PUSH (DETECTION) (1 KEY) (CASSETTE LID OPEN/CLOSE DETECT)
  • Page 169 HCD-FL3 MEMO...

  • Page 170: Revision History

    HCD-FL3 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2002.04...

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