Super heat recovery multi, indoor/outdoor unit, 1-way / 2-way / 4-way air discharge cassette type, floor standing cabinet type, for commercial use (220 pages)
Page 5
This service manual provides relevant explanations about new outdoor unit (SMMS-e). Please refer to the following service manuals for each indoor units. SVM File No. <4-way Cassette Type> (MMU-AP***4HP-E) (Made in Thailand model) SVM-13011 (MMU-AP***4HY-C) (Made in China model) A10-1402 (MMU-AP***2H-C) (Made in Japan model) A11-008-2...
• The qualified service person is a person who installs, repairs, maintains, relocates and removes the air conditioners made by Toshiba Carrier Corporation. He or she has been trained to install, repair, maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation...
Page 7
Definition of Protective Gear When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective gloves and ‘safety’ work clothing. In addition to such normal protective gear, wear the protective gear described below when undertaking the special work detailed in the table below.
Warning Indications on the Air Conditioner Unit [Confirmation of warning label on the main unit] Confirm that labels are indicated on the specified positions If removing the label during parts replace, stick it as the original. WARNING WARNING ELECTRICAL SHOCK HAZARD ELECTRICAL SHOCK HAZARD Disconnect all remote electric power supplies Disconnect all remote electric...
PRECAUTIONS FOR SAFETY The manufacturer shall not assume any liability for the damage caused by not observing the description of this manual. DANGER Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit breaker for both the indoor and outdoor units to the OFF position. Otherwise, electric shocks may result.
Page 10
WARNING Before starting to repair the air conditioner, read carefully through the Service Manual, and repair the air conditioner by following its instructions. Only qualified service person (*1) is allowed to repair the air conditioner. Repair of the air conditioner by unqualified person may give rise to a fire, electric shocks, injury, water leaks and / or other problems.
Page 11
If, in the course of carrying out repairs, it becomes absolutely necessary to check out the electrical parts with the electrical parts box cover of one or more of the indoor units and the service panel of the outdoor unit removed in order to find out exactly where the trouble lies, put a sign in place so that no- Do not bring one will approach the work location before proceeding with the work.
Page 12
When the refrigerant gas leaks during work, execute ventilation. If the refrigerant gas touches to a fire, poisonous gas generates. A case of leakage of the refrigerant and the closed room full with gas is dangerous because a shortage of oxygen occurs. Be sure to execute ventilation.
Page 13
Only a qualified installer (*1) or qualified service person (*1) is allowed to install the air conditioner. If the air conditioner is installed by an unqualified individual, a fire, electric shocks, injury, water leakage, noise and/or vibration may result. Before starting to install the air conditioner, read carefully through the Installation Manual, and follow its instructions to install the air conditioner.
CARRYING IN THE OUTDOOR UNIT CAUTION Handle the outdoor unit carefully, observing the following items. • When using a forklift or other machinery for loading/unloading in transportation, insert the fork of the forklift into the rectangular holes for handling as shown below. •...
Page 19
Weight centre Anchor bolt position Anchor bolt position Anchor bolt position 1310 (Unit : mm) Model type X (mm) Y (mm) Z (mm) MMY-MAP0806(H)T∗(J)P∗ MMY-MAP1006(H)T∗(J)P∗ MMY-MAP1206(H)T∗(J)P∗ MMY-MAP14B6T∗(J)P∗ MMY-MAP10A6HT∗(J)P-ME MMY-MAP12A6HT∗(J)P-ME MMY-MAP1406(H)T∗(J)P∗ MMY-MAP1606(H)T∗(J)P∗ MMY-MAP18B6T∗(J)P∗ MMY-MAP14A6HT∗(J)P-ME MMY-MAP16A6HT∗(J)P-ME MMY-MAP1806(H)T∗(J)P∗ MMY-MAP2006(H)T∗(J)P∗ MMY-MAP2206(H)T∗(J)P∗ − 18 −...
Page 20
SELECTION OF PIPE SIZE Coupling size of brazed pipe Connected section External size Internal size (Unit: mm) Connected section External size Internal size Standard outer dia. Min. depth of Min. thickness of connected Standard outer dia. insertion of coupling Oval value copper pipe (Allowable difference) +0.04...
Adding refrigerant After finishing vacuuming, exchange the vacuum pump with a refrigerant canister and start additional charging of refrigerant. Calculation of additional refrigerant charge amount Refrigerant charge amount at shipment from the factory does not include the refrigerant for pipes at the local site. For refrigerant to be charged in pipes at the local site, calculate the amount and charge it additionally.
Page 22
Table1-2-1 ; For HT8P-ME, HT7P-ME model (Standard) Compesation by System Combination Charged refrigerant System HP 11.5 -3.5 11.5 -3.5 11.5 -1.5 11.5 -1.0 11.5 -0.5 11.5 11.5 -7.0 -3.0 -2.5 -3.0 -1.5 Standard model -1.0 34.5 -4.5 34.5 -4.5 34.5 -6.5 34.5 -6.5...
Page 23
Table1-3 ; For HT8P-E, T8P-E, HT8P-TR model Compensation by System Combination Charged refrigerant (kg) System HP Heat pump type Cooling only type – – 11.5 10.5 -3.5 – – 11.5 10.5 -3.5 – – 11.5 10.5 -1.5 – – 11.5 11.5 -1.0 –...
Page 24
Table1-5 ; T8P, T7P, T8P-SG, T8P-ID, T8P-T model Compensation by System Combination Charged refrigerant System HP 10.5 -2.5 10.5 -2.5 10.5 -0.5 10.5 -0.5 11.5 -0.5 11.5 -0.5 11.5 11.5 21.0 -5.0 21.0 -5.0 21.0 -5.0 22.0 -4.0 23.0 -3.0 Space saving 23.0 -3.0...
Page 25
Table 1-6; For HT8P-C model Compensation System Combination Charged refrigerant by System HP 11.5 -0.5 11.5 11.5 11.5 Standard model 23.0 23.0 23.0 23.0 23.0 23.0 34.5 -6.5 34.5 -0.5 34.5 -0.5 34.5 -0.5 34.5 34.5 34.5 Table 2 Fresh Air Air to Air Heat Hot Water Standard Indoor...
Refrigerant (R410A) This air conditioner adopts a HFC type refrigerant (R410A) which does not deplete the ozone layer. 1. Safety Caution Concerned to refrigerant (R410A) The pressure of R410A is high 1.6 times of that of the former refrigerant (R22). Accompanied with change of refrigerant, the refrigerating oil has been also changed.
Page 27
4. Tools (1) Required Tools for R410A Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types. 1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22)) 2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22) 3) Tools commonly used for R410A and for conventional refrigerant (R22) The table below shows the tools exclusive for R410A and their interchangeability.
2-6-2. Inverter P.C. board for compressor (MCC-1660) A3-IPDU Power supply Reactor connecting Power supply terminal input L3 output to FAN CN03 CN09 CN21 Power supply input L2 CN02 Power supply input L1 CN01 Power supply output to FAN CN23 Reactor connecting terminal CN10 Compressor...
2-6-4. Inverter P.C. board for fan motor (MCC-1659) FAN-IPDU UART communication UART communication For inverter between interfaces between A3-IPDU address setting SW800 CN851 CN852 Power supply Input from A3-IPDU CN12 Fan motor Output U-phase CN303 Fan motor Output V-phase CN302 Fan motor Output W-phase CN301...
Page 50
2-6-5. Noise Filter PC board (MCC-1608 -A, -B) Power supply Power supply Power supply Power supply Power supply Power supply input L1 input L2 input L3 output to I/F output to FAN output to FAN CN31 CN32 CN33 CN22 CN24 CN23 MCC-1608-B MCC-1608-A...
Refrigerant Piping Systematic Drawing Outdoor Unit (8, 10, 12HP) Model: MMY-MAP0806 , MMY-MAP1006 , MMY-MAP1206 Fan motor Right side Main heat exchanger (TO) Reducer Left side (PMV1) Main heat exchanger (TE1) (TL1) (SV52) Reducer 4-way valve High-pressure (TS1) sensor Low-pressure (TS3) Oil separator sensor...
Page 52
Outdoor Unit (10, 12, 14, 16HP) ∗ ∗ ∗ ∗ , MMY-MAP12A6 , MMY-MAP1406 , MMY-MAP1606 Model: MMY-MAP10A6 Fan motor Right side Main heat exchanger (TO) Right side Sub heat exchanger (PMV1) (TG1) Left side (PMV3) Main heat exchanger (TL1) (TE1) (TG2) (TL2)
Page 53
Outdoor Unit (14, 16, 18, 20, 22HP) Model: MMY-MAP14A6∗, MMY-MAP16A6∗, MAP1806∗ , MMY-MAP2006∗ , MMY-MAP2206∗ Fan motor Fan motor Right side Main heat exchanger (TO) (PMV1) Right side Sub heat exchanger (TG1) Left side (PMV3) (TL1) Main heat exchanger (TE1) (TG2) (TL2) Left side Sub heat exchanger...
Page 54
Outdoor Unit (8,10,12HP) Model: MMY-MAP0806*-E/TR,MMY-MAP1006*-E/TR,MMY-MAP1206*-E/TR Fan motor Right side Main heat exchanger (TO) Reducer Left side Main heat exchanger (PMV1) (TE1) (SV51) (SV52) Reducer 4-way valve (TL1) High-pressure sensor (TS1) Low-pressure (TS3) Oil separator sensor Fusible plug (SV2) (SV3D) (SV41) (SV42) Accumulator Liquid Tank...
Page 55
Outdoor Unit (14,16HP) Model: MMY-MAP1406*-E/TR,MMY-MAP1606*-E/TR Fan motor Right side Main heat exchanger (TO) (PMV1) Right side Sub heat exchanger (TG1) Left side (PMV3) Main heat exchanger (TL1) (TE1) (TG2) (TL2) Left side Sub heat exchanger (TE2) (SV52) 4-way valve (SV51) High-pressure sensor (TS1)
Page 56
Outdoor Unit (18,20,22HP) Model: MMY-MAP1806*-E/TR,MMY-MAP2006*-E/TR,MMY-MAP2206*-E/TR Fan motor Fan motor Right side Main heat exchanger (TO) (PMV1) Right side Sub heat exchanger (TG1) Left side (PMV3) Main heat exchanger (TL1) (TE1) (TG2) (TL2) Left side Sub heat exchanger (TE2) (SV52) 4-way valve 仮...
Page 57
Outdoor Unit (8,10,12, 14HP) Model: MMY-MAP0806T8/7(J)P*, MMY-MAP1006T8/7(J)P*, MMY-MAP1206T8/7(J)P* MMY-MAP14B6T8/7(J)P* Fan motor Right side Main heat exchanger (TO) Reducer Left side (PMV1) Main heat exchanger (TE1) (TL1) High-pressure (TS1) sensor Low-pressure (TS3) Oil separator sensor Fusible plug (SV2) (SV3D) (SV41) (SV42) Accumulator Liquid Tank High-...
Page 58
Outdoor Unit (14,16,18HP) Model: MMY-MAP1406T8/7(J)P*, MMY-MAP1606T8/7(J)P* MMY-MAP18B6T8/7(J)P* Fan motor Right side Main heat exchanger (TO) (PMV1) Right side Sub heat exchanger Left side (PMV3) Main heat exchanger (TE1) (TL1) (TL2) Left side Sub heat exchanger (TE2) High-pressure sensor (TS1) 仮 Oil separator Low-pressure (TS3)
Page 59
Outdoor Unit (18,20,22HP) Model: MMY-MAP1806T8/7(J)P*, MMY-MAP2006T8/7(J)P*, MMY-MAP2206T8/7(J)P* Fan motor Fan motor Right side Main heat exchanger (TO) (PMV1) Right side Sub heat exchanger Left side (PMV3) Main heat exchanger (TE1) (TL1) (TL2) Left side Sub heat exchanger (TE2) 仮 High-pressure sensor (TS1) Oil separator...
Page 60
Explanation of Functional Parts (Hot gas bypass) (Connector CN311: White) 1) Low pressure release function 2) High pressure release function 3) Gas balance function during stop time (Connector CN321: White) SV3A 1) Supplies oil reserved in the oil header during ON time. (Connector CN321: White) SV3B 1) Returns oil supplied in the balance pipe to the compressor.
Page 61
Indoor Unit Liquid Gas side side Strainer Capillary tube Heat exchanger at indoor side Pulse Motor Valve (PMV) Sensor (TCJ) Sensor (TC2) Sensor (TC1) Sensor Fan motor (TA) CAUTION MMU-AP007YH, AP012YH type air conditioners have no TC2 sensor. Explanation of functional parts in indoor unit Pulse Motor Valve (Connector CN082 (6P): Blue) 1) Controls super heat in cooling operation...
Combined Refrigerant Piping System Schematic Diagrams 4-1. Normal Operation (COOL Mode / DEFROST Mode) - High Outside Air Temperature (Roughly 20°C or Above) Header unit (MMY-MAP1606HT*) Follower unit (MMY-MAP1206HT*) Fan motor Fan motor Right side Right side Main heat exchanger Main heat exchanger Right side Sub heat exchanger PMV1...
4-2. Normal Operation (COOL Mode) - Low Outside Air Temperature (Roughly Below 20°C) Header unit (MMY-MAP1606HT*) Follower unit (MMY-MAP1206HT*) Fan motor Fan motor Right side Right side Main heat exchanger Main heat exchanger Right side Sub heat exchanger PMV1 PMV1 Left side PMV3 Left side...
4-3. Normal Operation (HEAT Mode) Follower unit (MMY-MAP1206HT*) Header unit (MMY-MAP1606HT*) Fan motor Fan motor Right side Right side Main heat exchanger Main heat exchanger Right side Sub heat exchanger PMV1 PMV1 Left side PMV3 Left side Main heat exchanger Main heat exchanger Left side Sub heat exchanger SV52...
4-4. Normal Operation (HOT GAS DEFROST Mode) Header unit (MMY-MAP1606HT8P-E/TR) Follower unit (MMY-MAP1206HT8P-E/TR) Fan motor Fan motor Right side Right side Main heat exchanger Main heat exchanger Right side Sub heat exchanger PMV1 PMV1 Left side PMV3 Left side Main heat exchanger Main heat exchanger Left side Sub heat exchanger SV52...
4-5. Emergency Operation (Cooling Operation under Header Outdoor Unit Backup Scenario) Header unit (MMY-MAP1606HT*) Follower unit (MMY-MAP1206HT*) Set Up as Temporary Trouble Header Unit during Emergency Operation Leakage form PMV: Liquid-side service valve Fan motor Fan motor = Full closure Right side Right side Main heat exchanger...
4-6. Emergency Operation (Heating Operation under Header Outdoor Unit Backup Scenario) Header unit (MMY-MAP1606HT*) Follower unit (MMY-MAP1206HT*) Set Up as Temporary Trouble Header Unit during Emergency Operation Leakage form PMV: Liquid-side service valve Fan motor Fan motor = Full closure Right side Right side Main heat exchanger...
Page 68
4-7. Refrigerant Recovery from Failed Outdoor Unit (Pump-Down Operation under Follower Outdoor Unit Backup Scenario) Follower unit (MMY-MAP1206HT*) Header unit (MMY-MAP1606HT*) Trouble Fan motor Fan motor Right side Right side Main heat exchanger Main heat exchanger Right side Sub heat exchanger PMV1 PMV1 Left side...
Control Outline Outdoor Unit Item Description of operation, numerical data, and other information Remarks 1. PMV1, 3 control (PMV1 and 3) 1. Pulse 1) During air conditioner operation, the pulse count of a PMV1 (pulse motor valve 1) motor valve During air conditioner operation, is controlled between 120pls and 3000pls.
Page 70
Item Description of operation, numerical data, and other information Remarks 2. Outdoor 1. Cooling fan control fan control 1) Outdoor fan speed (mode) is controlled on the basis of measurements provided by the Pd pressure sensor. 2) For a specified period after the start of cooling operation, the header outdoor unit controls outdoor fan speed (mode) on the basis of measurements provided by the Pd pressure sensor.
Page 71
Item Description of operation, numerical data, and other information Remarks 4. Oil level 1) Judgment as to whether an optimum amount of oil is present in the compressor • Oil level detection takes place regardless of the detection cases is made on the basis of the temperature readings of sensors TK1 to TK5. number of compressors, control This control function is performed by the header unit and each follower unit...
Page 72
Item Description of operation, numerical data, and other information Remarks 5. Oil This control function is aimed at preventing compressors from running out of oil by equation evening out the oil supply to outdoor units, and is basically performed by opening/ control closing solenoid valves SV3A, SV3B, SV3C, SV3D.
Page 73
Item Description of operation, numerical data, and other information Remarks 1. Defrosting commencement conditions 7. Defrosting • Frost formation temperature • During heating operation, the cumulative duration of operation in which TE1 and is -1.5 °C. control • If the outdoor units are a TE2 sensor temperature falls below frost formation temperature is measured, and (reverse combination of different...
Page 74
Item Description of operation, numerical data, and other information Remarks 9. Release 1. SV2 gas balance control valve control This control function is aimed at achieving gas balance by opening SV2 while compressors are turned off so as to reduce their startup load the next time they are turned on.
Page 75
Item Description of operation, numerical data, and other information Remarks 9. Release 4. SV41, 42 low pressure release control valve control This control function is aimed at providing low pressure protection, and is individually (cont’d) performed by the header unit and each follower unit. The control takes place during defrost operation, heating startup pattern control operation, and cooling operation.
Page 76
Item Description of operation, numerical data, and other information Remarks 12. A3-IPDU IPDU controls inverter compressors by issuing commands relating to compressor control speeds, speed increases/decreases, and current release control values via the interface P.C. board. The main control functions of the IPDU P.C. board are described below. 1.
Page 77
<Other points to note> Cooling operation under low outside temperature conditions 1) If pressure falls to extremely low levels, indoor units may be shut down via freeze prevention control based on the indoor TC sensor. 2) If pressure falls to extremely low levels, frequency may be reduced via cooling capacity control. 3) When the discharge temperature sensor reading falls below 60°C, the frequency may be increased above the level called for by the command received from the indoor unit.
Applied control and Functions 6-1. Applied Control for Indoor Unit 6-1-1. Control Specifications Item Specification outline Remarks Upon power 1. Identification of outdoor unit supply reset When the power supply is reset, the outdoor unit is identified, and control is redirected according to the identification result.
Page 79
Item Specification outline Remarks Fan speed 1. The fan operates in one of the four speed modes of “HIGH (HH)”, “MED (H)”, HH > H+ > H > control “LOW (L)” and “AUTO” on the basis of a command issued via the remote L+ >...
Page 80
Item Specification outline Remarks Cold air 1. In heating operation, the upper limit of the fan tap is set according to the lower of TCJ: Indoor heat discharge whichever is the higher between TC2 sensor and TCJ sensor temperatures, on exchanger sensor prevention the one hand, and TC1 sensor temperature, on the other.
Page 81
Item Specification outline Remarks Cooling oil While the outdoor unit is recovering cooling oil (refrigerant), the indoor units perform • Recovery operation normally takes place (refrigerant) the following control tasks: roughly every 2 hours. recovery control [common for operational (cooling thermo ON / thermo OFF / FAN), as well as non- •...
Page 82
Item Specification outline Remarks Filter sign 1. The indoor fan’s cumulative hours of operation are counted, and when these “FILTER ” displayed display exceed the prescribed value (150H/2500H), a filter replacement signal is sent to (not applicable the remote controller to display a filter sign on it. to wireless type) 2.
Page 83
Item Specification outline Remarks Selection of 1. The range of operations that can be performed via an indoor unit remote controller • In the case of a wired remote controller, central control can be determined through the setting of the central controller. “CENTRAL mode 2.
6-1-3. Test Operation of Indoor Unit ▼ Check function for operation of indoor unit (Functions at indoor unit side) This function is provided to check the operation of the indoor unit singly without communication with the remote controller or the outdoor unit. This function can be used regardless of operation or stop of the system. However, if using this function for a long time, a trouble of the equipment may be caused.
6-1-4. Method to Set Indoor Unit Function DN Code (When performing this task, be sure to use a wired remote controller.) <Procedure> To be performed only when system at rest Push the buttons simultaneously and hold for at least 4 seconds. The unit No.
Page 87
Function CODE No. (DN Code) Table (Includes All Functions Needed to Perform Applied Control on Site) Item Description At shipment Filter display delay timer 0000: None 0001: 150H According to type 0002: 2500H 0003: 5000H 0004: 10000H Dirty state of filter 0000: Standard 0000: Standard 0001: High degree of dirt (Half of standard time)
Page 88
Item Description At shipment High-ceiling adjustment 1-way air discharge cassette (SH) 0000: Standard (Air flow selection) Value Type AP015, AP018 AP024 0000 Standard (factory default) 3.5 m or less 3.8 m or less 0001 High-ceiling (1) 4.0 m or less 4.0 m or less 0003 High-ceiling (3)
Page 89
Type DN code “10” Value Type Model 0000 1-way Air Discharge Cassette MMU-AP 0001* 4-way Air Discharge Cassette MMU-AP 0002 2-way Air Discharge Cassette MMU-AP 0003 1-way Air Discharge Cassette (Compact) MMU-AP 0004 Concealed Duct Standard MMD-AP 0005 Slim Duct MMD-AP SPH (SH) 0006...
6-1-5. Applied Control of Indoor Unit Control system using remote control interface (TCB-IFCB4E2) Wiring and setting • In the case of group control, the control system functions as long as it is connected to one of the indoor units (control P.C. board) in the group. If it is desired to access the operation and error statuses of other units, relevant signals must be brought to it from those units individually.
Page 91
▼ Ventilating fan control from remote controller [Function] • The start/stop operation can be operated from the wired remote controller when air to air heat exchanger or ventilating fan is installed in the system. • The fan can be operated even if the indoor unit is not operating. •...
Page 92
▼ Leaving-ON prevention control [Function] • This function controls the indoor units individually. It is connected with cable to the control P.C. board of the indoor unit. • In a group control, it is connected with cable to the indoor unit (Control P.C. board), and the CODE No. 2E is set to the connected indoor unit.
6-2. Applied Control for Outdoor Unit The outdoor fan high static pressure support and priority operation mode setting (cooling / heating / number of units / or priority indoor unit) functions are available by setting relevant switches provided on the interface P.C. board of the outdoor unit.
Page 94
(1-2) For HT8P-ME,HT7P-ME model Combination of outdoor units Maximum external Combined Model static pressure horsepower output MMY- Unit1 Unit2 Unit3 (Pa) MAP0806* MAP0806* MAP1006* MAP1006* MAP1206* MAP1206* MAP1406* MAP1406* MAP1606* MAP1606* MAP1806* MAP1806* MAP2006* MAP2006* AP2216* MAP1206* MAP1006* AP2416* MAP1206* MAP1206* AP2616* MAP1406*...
Page 95
(1-4) For T8P,T7P,T8P-SG,T8P-ID,T8P-T model Combination of outdoor units Maximum external Combined Model static pressure horsepower output MMY- Unit1 Unit2 Unit3 (Pa) MAP0806* MAP0806* MAP1006* MAP1006* MAP1206* MAP1206* MAP14B6* MAP14B6* MAP1606* MAP1606* MAP18B6* MAP18B6* MAP2006* MAP2006* MAP2206* MAP2206* AP2416* MAP1206* MAP1206* AP2616* MAP14B6* MAP1206*...
6-2-2. Priority Operation Mode Setting Purpose/characteristics This function allows switching between priority cooling and priority heating. Four patterns of priority operation mode setting are available as shown in the table below. Select a suitable priority mode according to the needs of the customer. Setup CAUTION In the case of the priority indoor unit mode, it is necessary to set up the specific indoor unit chosen for priority operation...
Page 97
(2) Indoor unit setup method for priority indoor unit mode The setting can be changed only when the system is at rest. (Be sure to turn off the system prior to this operation.) Push the buttons simultaneously and hold for at least 4 seconds.
6-2-3. Applied Control of Outdoor Unit Optional control P.C. boards provide access to a range of functions as listed below. Outdoor unit Control P.C. board to be used Outdoor unit interface P.C. board setting* for control Function Jumper to be P.C.
6-2-4. Power peak-cut Control (Standard) (1) Four-core cable support L1: Display lamp ensuring power peak cut control Header outdoor unit Locally procured Optional PCB Power supply Display Outdoor unit relay interface PCB [OPERATION] Shield wire PJ17 CN513 SW07 [ON] [OFF] 1 2 3 4 Bit 2 OFF Shield...
<SW07 Bit 2 OFF (two-step control)> Power peak-cut control is enabled as long as SW1, as shown on the wiring diagram, is ON (continuously). Jumper wire Input 100% (normal operation) 100% (normal operation) 0% (forced stop) Approx. 60% (upper limit regulated) Note 1: Specifications of display relay contact •...
6-2-6. Snowfall Fan Control Header outdoor unit Locally procured Connection Outdoor unit Optional PCB cable Snowfall sensor interface PCB COOL Shield HEAT wire SW1: Snowfall detection switch (snowfall sensor) Operation An external snowfall signal turns on the outdoor unit fan. Terminal Input signal Operation...
6-2-8. Night operation (sound reduction) Control Header outdoor unit Locally procured Connection Optional PCB Outdoor unit cable interface PCB COOL HEAT Shield wire SW1: Night time signal switch Operation This function decreases noise at night or other times as necessary. Terminal Input signal Operation...
6-2-10. Error/Operation Output Locally procured Header outdoor unit (See “NOTE”) Optional PCB Outdoor unit interface PCB OUTPUT1 SW16 CN511 PJ20 OUTPUT2 1 2 3 4 OUTPUT3 Shield wire Operation In-operation output: An in-operation indication signal is output as long as at least one indoor unit is in operation in the line.
6-2-11. Compressor Operation Output Locally procured Outdoor unit (See “NOTE”) Optional PCB Outdoor unit interface PCB CTR1 OUTPUT1 SW16 CTR2 PJ20 CN514 OUTPUT2 1 2 3 4 Shield wire Operation When a compressor is in operation, a relay connected to the output terminal assigned to it is turned on (closed). When it is at rest, the relay is turned off (open).
6-2-12. Operating Rate Output Locally procured Header outdoor unit (See “NOTE”) Optional PCB Outdoor unit interface PCB OUTPUT1 SW16 PJ20 CN514 OUTPUT2 MONITOR 1 2 3 4 OUTPUT3 Shield wire Operation At the output terminals, a signal is present (relay closed) or absent (relay open) in various combinations according to the system operation factor, as shown in the diagram.
TEST OPERATION 7-1. Procedure and Summary of Test Operation A test operation is executed with the following procedure. When problems or an error occurs at any step, remove the causes of the problem or error referring to “8 TROUBLESHOOTING.” Check basic items, mainly the installation work. Checks before test operation Be sure to enter the check results in checklist 1 and 2.
7-2. Check Items before Test Operation (before powering-on) Prior to the test operation, check the following items to verify there are no problems with the installation work. Main check items for electric wiring The communication system differs from that of R22 or R407 refrigerant “Modular Multi System” air conditioners. Check wiring points again carefully.
Page 109
(2) In the case that a central control system is connected (before address setup) (1) (4) Central remote controller To other refrigerant line Other refrigerant line o l l o l l Outdoor unit To indoor unit Indoor unit Remote Remote Remote controller...
Page 110
Checklist 1 • Using Checklist 1, check that there are no problems with the installation work. Is the capacity of the Outdoor total capacity Header unit (A) Indoor unit circuit breaker (Earth Follower unit (B) leakage breaker) Follower unit (C) appropriate? Is the gauge of the Header unit (A)
Page 111
• Check the additional amount of refrigerant. Checklist 2 Calculate the additional amount of refrigerant from the additional amount of refrigerant (A) by the pipe diameter on the liquid side, the pipe length to be connected, and the corrective amount of refrigerant (B) according to Indoor unit horsepower, and the corrective amount of refrigerant (C) according to system horsepower.
7-3. Check at Main Power-on After turning on the main power of the indoor units and outdoor unit in the refrigerant line to conduct a test operation, check the following items in each outdoor and indoor unit. (After turning on the main power, be sure to check in order: indoor unit outdoor unit.) <Check on the outdoor unit>...
7-4. Address Setup This product requires address setup before operation. Follow this procedure for address setup. 7-4-1. Precautions (1) Address setup is not performed simply by turning on the power supply. (2) For indoor units, address setup can be done either by manual address setup or by automatic address setup: Automatic address setup: Setup from SW15 on the interface PC board of the header unit Manual address setup: Setup from the wired remote controller.
7-4-3. Address Setup Procedure Central control of 2 or more refrigerant lines: go to Address setting procedure 2 When controlling a single refrigerant line When controlling 2 or more refrigerant lines (Example) centrally centrally Address setting procedure Outdoor Outdoor Central Outdoor Central Central...
Page 115
(Example) Controlling 2 or more refrigerant lines as a group Outdoor Outdoor System wiring Indoor Indoor Indoor Indoor diagram (Group control) Remote controller Address setting procedure 2 Set a system address for each system using SW 13 and 14 on the interface P.C. board on the header outdoor unit of each system.
Page 116
Be sure to disconnect the relay connectors between the [U1U2] and [U3U4] terminals on all the header outdoor units that will be connected to the central control. (Factory default: disconnected) Turn on indoor units first, and then turn on outdoor units. About 1 minute after turning the power on, confirm that the 7-segment display on the interface U.
Page 117
Set the central control address. (For the setting of the central control address, refer to the installation manuals of the central control devices.) Header unit interface P.C. board SW15 SW04 SW05 4, 6 7-segment D600 D601 D602 D603 D604 display SW13 SW14 SW01 SW02 SW03...
Page 118
Switch setting (setting example when controlling 2 or more refrigerant lines centrally) Outdoor units (setting manually) *The items in bold font must be set manually. Outdoor unit’s interface Header unit Follower unit Header unit Follower unit Header unit Factory default P.C.
Page 119
Manual address setup from the remote controller With indoor wiring work completed and outdoor wiring work not done—in cases where indoor unit addresses are decided in advance from the wired remote controller, or in cases where addresses are change after address setup. (Wiring example for 2 refrigerant lines) Arrange one indoor unit and one remote controller Line 1...
Page 120
NOTE (1) When setting the line address from the remote controller, do not use addresses 29 and 30. Addresses 29 and 30 cannot be set up on the outdoor unit. If they are incorrectly used, the code “E04” (indoor/outdoor communication circuit error) is output. (2) When manual address setup has been done from a remote controller, and central control over refrigerant lines is to be done, setup the header unit of each line as follows: •...
Page 121
To find an indoor unit’s position from its address When checking unit numbers controlled as a group CODE No. DATA SETTING UNIT No. R.C. TEMP. ON / OFF TIMER SET TIME FILTER Stop RESET TEST SET CL (Execute it while the units are stopped.) The indoor unit numbers in a group are indicated one after another.
Page 122
Push and hold the TIME buttons at the same time for more than 4 seconds. At first, the line 1 and CODE No. (Address Change) are indicated on the LCD display. (Select an outdoor unit.) SWING/FIX UNIT LOUVER Push the (left side of the button) and buttons repeatedly to select a system address.
Page 123
Push the TIME buttons repeatedly to change the value indicated in the SET DATA section to that you want. Push the button. UNIT LOUVER Push the button (left side of the button) repeatedly to select another indoor UNIT No. to change.
Page 124
Push the button. • The address of one of the indoor units connected to the selected refrigerant line is indicated on the LCD display and the fan and louvers of the unit are activated. SET DATA At first, the current indoor unit address is displayed in (No system address is indicated.) CODE No.
Page 125
2) Turn on DIP switch 2 of SW30 on the interface P.C. board of the header outdoor unit if the switch is OFF. (Leave it as it is if it has already been set to ON.) Central remote controller Header Header Header Follower unit...
Page 126
In the case of an increase in address-undefined indoor units (extension, etc.) To set up the indoor address of a unit with an address that is undefined due to the extension of indoor units or replacement of PC board, etc., follow the methods below. Method 1 Set up an address individually from a wired remote controller.
7-4-4. Check after Address Setup when Central Control System Is Connected When the central control system is connected, check that the following setup has finished after address setup. Central remote controller To other refrigerant line Line address = 2 Line address = 1 Other refrigerant line Follower unit (B) Follower unit (C)
7-5. Troubleshooting in Test Operation If there are phenomena such as the output of a check code or the remote controller is not accepted when powered- on after wiring work or during address setup operation, the following causes are considered. 7-5-1.
Page 129
7-5-2. Operation from the indoor remote controller is not accepted, and a check code is displayed on the 7-segment display of the interface PC board of the header unit. Indoor remote Header unit controller 7-segment status display Line addresses and indoor addresses of all the connected Set up addresses.
7-5-4. In checking the number of connected outdoor units and connected indoor units after address setup, a lower number of connected units is displayed. (There are outdoor/indoor units that do not operate in a test operation.) After improvement of wiring, set up the addresses again Miswiring of communication lines between outdoor units The number of or an unconnected wire ( Fig.
Page 131
Miswiring example Remote Header unit Figure controller 7-segment Miswiring example status display Header unit Header unit U3 U4 U5 U6 Fig. 1 E19-00 response U1 U2 U1 U2 U1 U2 U1 U2 Header unit Follower unit U1 U2 U5 U6 U1 U2 U5 U6 Fig.
7-6. Test Operation Check 7-6-1. Fan Check START Check code appears When a check code has been Push the Start/Stop button on the remote controller. displayed on the remote controller, remove the cause of the error, referring to "Check code and check Check code position displayed on remote appears...
Page 133
7-6-2. Cooling/heating Test Operation Check The cooling/heating test operation check can be performed on both the indoor remote controller and the outdoor header unit interface PC board. (1) Test operation start/stop operation Test operation from the indoor remote controller • Wired remote controller: Refer to the items below in “Test operation” of the wired remote controller. •...
Page 134
Wireless remote controller Wireless remote controller (4-way Cassette type) (Ceiling type) Test run (Forced cooling operation) Test run (Forced cooling operation) Requirement: Requirement: • Finish the forced cooling operation in a short • Finish the forced cooling operation in a short time because it applies excessive strength to the time because it applies excessive strength to the air conditioner.
Page 135
(2) Test operation START Refer to "Test operation procedure" Test operation for one indoor unit of the indoor remote controller. The operation does not start for approximately 3 minutes after Operation starts powering-on or stopping operation. Note: After powering-on, it may require up to 10 minutes to start the operation due to the initial communications of the system.
7-7. Service Support Function 7-7-1. Check Function for Connecting of Refrigerant and Control Lines This function is provided to check misconnection of the refrigerant pipes and the control transmission line (Wiring over lines) between indoor unit and outdoor unit by using the switch on the interface P.C. board of the header unit. However, be sure to check the following items prior to executing this check function.
Page 137
Note 1: Criteria for the difference between suction and discharge temperatures (1) Cooling operation After operating for a minimum of 30 minutes in “COOL” mode, if the T dry bulb temperature difference between suction and discharge air of the indoor unit is 8°C or more, it is normal. (2) Heating operation After operating for a minimum of 30 minutes in “HEAT”...
Page 138
(3) On rotations of outdoor fans Outdoor fans may rotate slowly to control pressure when cooling with low outer air temperature or heating with excessive load. For control content, also refer to items in Section 5, “Control Outline: Outdoor Unit, Outdoor Fan Control.”...
7-7-2. Function to Start/Stop (ON/OFF) Indoor Unit from Outdoor Unit The following functions of the indoor unit can start or stop by the switches on the interface P.C. board of the header unit. p/Release 7-segment display Cooling test Changes the mode of all the [Setup] Section A Section B...
Page 140
(1) Cooling test operation function This function is provided to change collectively the mode of all the indoor units connected to the same system for the cooling test operation mode, by using switches on the interface board of the header unit. <Operation procedure>...
Page 141
(2) Heating test operation function This function is provided to change collectively the mode of all the indoor units connected to the same system for the heating test operation mode, by using switches on the interface board of the header unit. <Operation procedure>...
Page 142
(3) Fan test operation function This function is provided to change collectively the mode of all the indoor units connected to the same system for the fan test operation mode by using switches on the interface P.C. board of the header unit. <Operation procedure>...
Page 143
(4) Batch start/stop (ON/OFF) function This function is provided to start/stop collectively all the indoor units connected to the same system by using switches on the interface board of the header unit. <Operation procedure> Be sure to turn on power at the indoor side Power ON before power-ON of outdoor unit.
Page 144
(5) Individual start/stop (ON/OFF) individual test operation function This function is provided to start/stop (ON/OFF) individually each indoor unit connected to the same system by using switches on the interface board of the header unit. Set SW01 [16] and set SW02, SW03 to indoor address No. (1 to 64) to be started (Refer to the following table*) - only the setup indoor unit starts operation.
7-7-3. Check code Clearing Function (1)Clearing from the main remote controller Check code clearing in outdoor unit Check code of the outdoor unit currently detected is cleared by the unit of one refrigerant circuit system to which the indoor units operated by the remote controller is connected. (Check code of the indoor unit is not cleared.) For clearing check codes, the service monitor function of the remote controller is used.
Page 146
(2)Clearing check code by using switches on the interface board of the header unit Using the switches on the interface P.C. board of the header unit, this function is to clear the currently detected check code for each refrigerant circuit system without resetting the power supply. Check codes in both outdoor and indoor units are once cleared, and check code detection is performed again.
7-7-4. Remote Controller Distinction Function This function is provided to distinguish the remote controller connected to the indoor unit from the outdoor unit for a refrigerant circuit system by using switches on the interface P.C. board of the header unit. <Distinction procedure>...
7-7-5. Pulse Motor Valve (PMV) Forced Open/Close Function in Indoor Unit This function is provided to open or close forcedly PMV for 2 minutes in all the indoor units by the switch operation on the interface P.C. board of the header unit. This function is also used to open PMV fully when turning off the power and executing an operation.
7-7-7. Solenoid Valve Forced Open/Close Function in Outdoor Unit This function is provided to forcedly open each solenoid valve mounted in the outdoor unit by the switch operation on the interface P.C. board in the outdoor unit. Use this function to check there is no refrigerant clogging with ON/ OFF operation of the solenoid valve.
7-7-8. Fan Operation Check in Outdoor Unit This function is provided to check the fan operation of the outdoor unit by using switches on the interface P.C. board in the outdoor unit. The frequency of the fan speed can be controlled by setting of the switches. Use this function to check the operation or abnormal sound in the fan system.
7-7-9. Abnormal Outdoor Unit Discrimination Method By Fan Operating Function This function is provided to forcedly operate the fan of the outdoor unit in which a check code occurred or the fan of the normal outdoor unit by the switch operation on the interface P.C. board in the header unit. To specify which one of the follower units connected to the system had problem, use this function for the system stop due to a follower unit problem (Check code [E28]).
7-7-10. Manual Adjustment Function of Outside Temperature (TO) Sensor This function is provided to fix TO sensor value manually by the switch operation on the interface P.C. board in the outdoor unit. When the unit stops abnormally due to TO sensor failure, etc, an emergent operation is available by setting up the value manually to position near the current outside temperature.
Page 153
<Service support function list> Refrigerant circuit and control communication line check function (Cooling [J . C] operation) Refrigerant circuit and control communication line check function (Heating operation) l l u l l o n i l e l l v i t Fan test operation function [F .
The refrigerant leakage can be confirmed by using the switches on Interface PCB of the outdoor unit. If there is a leak, the location must be found in order to recover the refrigerant. After that, implement appropriate countermeasure and refill the refrigerant to its standard volume.
7-7-12. Monitor Function of Remote Controller Switch When using a remote controller with the model name RBC-AMT32E, the following monitor functions can be used. Switching to the service monitor mode <Content> The sensor temperature or operation status of the remote controller, indoor unit, or the outdoor unit can be known by switching to the service monitor mode from the remote controller.
Page 156
Unit Remote controller display example Room temperature (Use to control) ×1 °C Room temperature (Remote controller) ×1 °C Indoor suction air temperature (TA) × ° l i o × ° [0024]=24°C l i o × ° l i o × °...
NFC TAG DEVICE SMARTPHONE QR code URL:http://www.toshiba-carrier.co.jp/global/appli/smms_wave_tool/ 7-8-1. Prohibition/Permission of the NFC Setting ・This Application enables the functions of the auto-address setup and the test operation of the outdoor unit with Smartphone within 48 hours from the power input to the outdoor unit.
How to set the NFC operation all time permission Follow the below procedure. Rotaly switch Push switch 7-segment display NFC operation Step setting SW01 SW02 SW03 SW04 [ A ] [ B ] (Default setting) After the power input, :below 48 hours [ nF] [ c.00 ] [NFC operation permit] :more than 48 hours...
7-9. DRED (Demand response enabling device) (MMY-MAP***6HT8P-A) This model supports only DRM1. ■ Safety precautions • Read these “Safety precautions” carefully before installation. • Install in accordance with the wiring rules (AS/NZS 3000). • The precautions described below include important items regarding safety. Observe them without fail.
■ Wiring procedure • Bind securely together the communication wires and the demand connecting wires with the cord clamp to be not affected by external forces. • If the demand connecting wires contain DRED terminal block connections, confi rm to fi x it so that DRED terminal block connections comes to the left side from the cord clamp.
8-2. Troubleshooting Method The remote controllers (main remote controller and central control remote controller) and the interface P.C. board of an outdoor unit are provided with an LCD display (remote controller) or a 7-segment display (outdoor interface P.C. board) to display operational status. Using this self-diagnosis feature, the problem site/problem part may be identified in the event of a problem by following the method described below.
Page 163
(Check code detected by main remote controller) Check code Display of receiving unit Outdoor 7-segment display Indicator light block Typical problem site Description of problem Main remote Operation Timer Ready controller Sub-code Flash No master remote controller, Signals cannot be received from indoor unit; –...
Page 164
List of Check Codes (Outdoor Unit) (Check code detected by SMMS-e outdoor interface - typical examples) If "HELLO" is displayed on the oudoor 7-segment for 1 minute or more, turn off the power supply once and then turn on the power IPDU: Intelligent Power Drive Unit (Inverter P.C.
Page 165
Check code Display of receiving unit Outdoor 7-segment display TCC-LINK Indicator light block Typical problem site Description of problem central control or main remote Operation Timer Ready Sub-code Flash controller display Outdoor suction Outdoor suction temperature sensor 01: TS1 temperature sensor (TS1,TS3) has been open/short-circuited.
Page 166
Check code Display of receiving unit Outdoor 7-segment display TCC-LINK Indicator light block Typical problem site Description of problem central control or main remote Operation Timer Ready Sub-code Flash controller display A3-IPDU Fan-IPDU A3-IPDU Fan-IPDU ○ ○ ○ ○ ○ ○...
Page 167
(Check code detected by IPDU featuring in SMMS-e standard outdoor unit - typical examples) Check code Display of receiving unit Outdoor 7-segment display TCC-LINK Indicator light block Typical problem site Description of proplem central control or main remote Operation Timer Ready Sub-code Flash controller...
8-3. Troubleshooting Based on Information Displayed on Remote Controller Using main remote controller (RBC-AMT32E) (1) Checking and testing When a problem occurs to an air conditioner, a check code and indoor unit No. are displayed on the display window of the remote controller. Check codes are only displayed while the air conditioner is in operation.
Page 169
Using TCC-LINK central remote controller (TCB-SC642TLE2) Checking and testing When a problem occurs to an air conditioner, a Display of Unit No. Display of check code check code and indoor unit No. are displayed UNIT No. on the display window of the remote controller. TEST Check codes are only displayed while the air Alternate blinking...
Page 170
Using indoor unit indicators (receiving unit light block) (wireless type) To identify the check code, check the 7-segment display on the header unit. To check for check codes not displayed on the 7-segment display, consult the “List of Check Codes (Indoor Unit)” in “8-2. Troubleshooting Method”.
Page 171
Heat exchanger temperature sensor (TCJ) error Operation Timer Ready Heat exchanger temperature sensor (TC2) error Indoor unit temperature sensor Heat exchanger temperature sensor (TC1) error errors Ambient temperature sensor (TA/TSA) error Alternate blinking Discharge temperature sensor (TF) error Discharge temperature sensor (TD1) error Operation Timer Ready Discharge temperature sensor (TD2) error...
Page 172
Operation Timer Ready Outdoor EEPROM error Synchronized blinking Other (indications not involving check code) Operation Timer Ready – Test run in progress Synchronized blinking Operation Timer Ready Setting incompatibility – (automatic cooling/heating setting for model incapable of it and heating setting for cooling-only model) Alternate blinking −...
8-4. Check Codes Displayed on Remote Controller and SMMS-e Outdoor Unit (7-Segment Display on I/F Board) and Locations to Be Checked For other types of outdoor units, refer to their own service manuals. Check code Location Outdoor 7-segment display Error detection Description System status Check items (locations)
Page 174
Check code Location Outdoor 7-segment display Error detection Description System status Check items (locations) Main condition(s) remote detection Check Sub-code controller code Duplicated indoor address Indoor Duplicated All stop More than one indoor unit • Check indoor addresses. are assigned same address. unit indoor address •...
Page 175
Check code Location Outdoor 7-segment display Error detection Description System status Check items (locations) Main condition(s) remote detection Check Sub-code controller code Indoor Error in Stop of Periodic communication • Check remote controller unit communication corresponding between indoor header and wiring.
Page 176
Check code Location System Outdoor 7-segment display Error detection Description Check items (locations) Main condition(s) status remote detection Check Sub-code controller code IPDU All stop Communication is disrupted • Check wiring and A3-IPDU Fan-IPDU A3-IPDU Fan-IPDU communication between IPDUs (P.C. connectors involved in error boards) in inverter box.
Page 177
Check code Location Outdoor 7-segment display System Error detection Description Check items (locations) Main status condition(s) remote detection Check Sub-code controller code TO sensor All stop Sensor resistance is infinity • Check connection of TO error or zero (open/short circuit). sensor connector.
Page 178
Check code Location System Error detection Outdoor 7-segment display Description Check items (locations) Main status condition(s) remote detection Check Sub-code controller code Indoor Other indoor Stop of Indoor P.C. board does not • Check for defect in indoor P.C. – –...
Page 179
Check code Location Outdoor 7-segment display Error detection Description System status Check items (locations) Main condition(s) remote detection Check Sub-code controller code Low oil level All stop Operating compressor <All outdoor units in protection detects continuous state of corresponding line to be low oil level for about 2 hours.
Page 180
Check code Location Outdoor 7-segment display System Error detection Description Check items (locations) Main status condition(s) remote detection Check Sub-code controller code • Check for disconnection of TK1 01: TK1 oil circuit error Oil level All stop • sensor. Check resistance detection 02: TK2 oil circuit error characteristics of TK1 sensor.
Page 181
Check code Location Outdoor 7-segment display Error detection Description System status Check items (locations) Main condition(s) remote detection Check Sub-code controller code Indoor Outdoor units Stop of In case of different outdoor • Check outdoor unit model. unit model corresponding unit (Not corresponded to (Check whether the –...
Page 182
Check code Location Error detection Outdoor 7-segment display Description System status Check items (locations) Main condition(s) remote detection Check Sub-code controller code Error in No. of All stop Insufficient number of IPDUs • Check model setting of A3-IPDU Fan-IPDU A3-IPDU Fan-IPDU IPDUs are detected when power is...
Page 183
Check code Location Outdoor 7-segment display System Error detection Description Check items (locations) Main status condition(s) remote detection Check Sub-code controller code 01: Compressor 1 side IPDU Activation of high- All stop High-pressure SW is • Check connection of high- 02: Compressor 2 side pressure SW activated.
Page 184
Check code Location Outdoor 7-segment display Error detection Description System status Check items (locations) Main condition(s) remote detection Check Sub-code controller code Outdoor liquid All stop <During cooling operation> • Check full-close operation of outdoor PMV (1, 3, 4). backflow When system is in cooling detection error operation, high pressure is...
Page 185
Check code Location Error detection Outdoor 7-segment display Description System status Check items (locations) Main condition(s) remote detection Check Sub-code controller code Detected outdoor unit No. 4-way valve All stop Abnormal refrigerating cycle • Check for defect in main reversing error data is collected during body of 4-way valve.
Page 186
Check code Location Outdoor 7-segment display Error detection Description System status Check items (locations) Main condition(s) remote detection Check Sub-code controller code (Sub code: #0) Fan IPDU over current protection circuit • Check fan motor. Outdoor fan #0:Element short circuit IPDU Check for defect in fan IPDU •...
Page 187
Check codes Detected by TCC-LINK Central Control Device Check code Location Error detection Outdoor 7-segment display Main Description System status Check items (locations) condition(s) remote detection Sub-code controller TCC-LINK TCC-LINK Continued Central control device is • Check for defect in central central control operation unable to transmit signal.
Page 188
Points to Note When Servicing Compressor (1) When checking the outputs of inverters, remove the wiring from all the compressors. How to Check Inverter Output (1) Turn off the power supply. (2) Remove compressor leads from the IPDU P.C. board (A3-IPDU). (Be sure to remove all the leads.) (3) Turn on the power supply and start cooling or heating operation.
8-6. 7-Segment Display Function 7-segment display on outdoor unit (interface P.C. board) The interface control P.C. board features a 7-segment LED display designed to check operational status. Display items can be changed by changing the combination of the number settings of rotary switches provided on the P.C. board (SW01, SW02 and SW03).
Page 220
(1)Display of System Information (Displayed on Header Outdoor Unit Only) − − A […8]~[64]:8 to 64 HP System capacity B [HP] A […1]~[…3]:1 to 3 No. of outdoor units B […P] A […0.]~[64.]:0 to 64 (No. of units connected) No. of indoor units connected / No. of units with cooling thermostat ON B [C…0]~[C64]:0 to 64 (No.
Page 221
(2)Display of Outdoor Unit Information (Displayed on Each Outdoor Unit) Outdoor unit No.: [U1] to [U3] B Check code (only latest one displayed) If there is no check code, [– – –] is displayed. If there is sub-code, check code [ ] and sub-code [–...
Page 222
(3)Display of Outdoor Cycle Data (Displayed at Each Outdoor Unit) Display detail SW01 SW02 SW03 Pd pressure data Pd pressure (MPaG) is displayed in decimal format. (MPaG: Approx. 10 times magnitude of kg/cm2G) P d. ∗. ∗ ∗ Ps pressure data Ps pressure (MPaG) is displayed in decimal format.
Page 223
(4)Display of Outdoor Cycle Data (Displayed at Header Unit) * This method is used when displaying follower unit information on the 7-segment display of the header unit. [U. ], : SW03 setting No. + 1 (Outdoor unit No. U2 to U3) B Check code is displayed (latest one only).
Page 224
(5) Display of Indoor Unit Information (Displayed on Header Unit Only) SW01 SW02 SW03 Display detail Indoor BUS communication signal Upon receiving signal: [..1], Other times: [..] receiving status Indoor check code No check code: [– – –] Indoor HP capacity 0.
8-7. Oil Level Judgment Display The current compressor oil level judgment results can be accessed by setting the switches provided on the interface P.C. board of an outdoor unit. Perform the checks in accordance with the procedure described below. Operation Procedure (1) Start the operation.
8-8. SMMS-e Outdoor Interface P.C. Board Function Setting Exchange Table 1. Switch/Function Setting Exchange Initial setting Part type Exchange contents at shipment bit 1 Compressor 1 backup OFF: Normal, ON: Backup when compressor 1 was in trouble bit 2 Compressor 2 backup OFF: Normal, ON: Backup when compressor 2 SW06 DIP SW 4 bit...
Page 227
2. Switching of Jumper Wire/Function Function switching setup Setup × : With jumper, : Without jumper (Cut) Initial setting jumper Part type Exchange contents at shipment Optional function Indoor unit at not selected side is kept with waiting status. Operation mode selection The mode is changed a mode which selected the operation mode of the ×...
Page 228
Interface Board Switches and jumper wire positions to be used in the Function setup switching table CN30 CN31 CN32 Interface P.C.board SW30 SW06 SW07 SW09 SW10 SW11 SW12 SW13 SW14 SW16 SW17 − 227 −...
8-9. Leakage/Clogging of Refrigerating Cycle Circuit List of Check Codes Generated upon Occurrence of Leakage/Clogging in Outdoor Cycle or Oil Circuit Part (MMY-MAP0806 , 1006 , 1206 , 14B6 ∗ Clogging Location of Unit generating problem Part Detected fault and check code Symptom check code (see next page)
Page 230
Outdoor unit (8, 10, 12, 14HP) Model : MMY-MAP0806∗ ,1006∗, 1206∗, 14B6∗ Fan motor Right side Main heat exchanger (TO) Reducer Left side (PMV1) Main heat exchanger (TE1) (TL1) (SV52) ※) 4-way valve Reducer High-pressure (TS1) sensor Low-pressure (TS3) Oil separator sensor Fusible plug...
Page 231
List of Check Codes Generated upon Occurrence of Leakage/Clogging in Outdoor Cycle or Oil Circuit Part (MMY-MAP10A6∗, 12A6∗, 1406∗, 1606∗, 18B6∗) Clogging Location of Unit generating Part problem Detected fault and check code Symptom check code (see next page) Outdoor PMV1, 3 Corresponding unit Activation of high-pressure protection Rise of pressure...
Page 232
Outdoor Unit (10, 12, 14, 16, 18HP) Model: MMY-MAP10A6∗, 12A6∗, 1406∗, 1606∗, 18B6∗ Fan motor Right side Main heat exchanger (TO) (PMV1) Right side Sub heat exchanger (TG1) Left side (PMV3) Main heat exchanger (TL1) (TE1) (TG2) (TL2) Left side Sub heat exchanger (TE2) ※) 4-way valve High-pressure...
Page 233
List of Check Codes Generated upon Occurrence of Leakage/Clogging in Outdoor Cycle or Oil Circuit Part (MMY-MAP14A6∗, 16A6∗, 1806∗, 2006∗ , 2206∗) Clogging Location of Unit generating problem Part Detected fault and check code Symptom check code (see next page) Outdoor PMV1, 3 Corresponding unit Activation of high-pressure protection...
Page 234
Outdoor Unit (14, 16, 18,20,22HP) Model: MMY-MAP14A6∗, 16A6∗, 1806∗, 2006∗, 2206∗ Fan motor Fan motor Right side Main heat exchanger (TO) (PMV1) Right side Sub heat exchanger (TG1) Left side (PMV3) (TL1) Main heat exchanger (TE1) (TG2) (TL2) Left side Sub heat exchanger (TE2) ※) 4-way valve 仮...
8-10. Sensor Characteristics Outdoor Unit Temperature sensor characteristics Outdoor TS1, TS3, TE1, TE2, TL1, TL2, TL3 and TO sensors Temperature [°C] Resistance [kΩ] 102.9 76.6 57.8 44.0 33.8 Resistance 26.1 [kΩ] 20.4 (10 °C or below) Resistance 16.0 [kΩ] (10 °C or above) 13.0 10.0kΩ...
Page 236
Outdoor Unit Pressure sensor characteristics • Input/output wiring summary High pressure side (Pd) Low pressure side (Ps) Pin No. Input/output name Lead wire color Input/output name Lead wire color OUTPUT White — — — — OUTPUT White Black Black • Output voltage vs. pressure 4.5V 3.5V 3.92MPa...
Page 237
Indoor TC1 sensor Temperature [°C] Resistance [kΩ] 98.3 73.7 55.8 42.6 32.8 Resistance Resistance [kΩ] [kΩ] 25.5 (10°C or beiow) (10°C or above) 20.0 15.7 12.5 10.0 Temperature [°C] Indoor TC2 and TCJ, TOA sensor Temperature [°C] Resistance [kΩ] 102.9 76.6 57.7 44.0...
8-11. Pressure Sensor Output Check Outdoor Unit Pd sensor characteristics 0 to 4.41 MPa (0.5 to 4.73V output for 0 to 4.15 MPa) Voltage readings across pins 2 and 3 of CN501 on indoor unit main P.C. board (with negative-side probe of multimeter placed on pin 3) VOLT VOLT...
Page 239
Outdoor Unit Ps sensor characteristics 0 to 1.47 MPa (0.5 to 5V output for 0 to 1.47 MPa) Voltage readings across pins 2 and 3 of CN500 on indoor unit main P.C. board (with negative-side probe of multimeter placed on pin 3) VOLT VOLT VOLT...
BACKUP OPERATION (EMERGENCY OPERATION) This product offers backup modes of operation to tide over certain emergency situations. If a fault occurs in one of the compressors, it is possible to operate the system on an emergency basis by operating only the remaining compressor, (compressor backup operation).
9-2. Compressor Backup Operation Setting <Outline> If a fault occurs to one of the compressors installed in outdoor unit, follow the procedure described below to back up the faulty compressor by using the remaining, normal compressor. <Work Procedure> (1) Turn off the power supply to all the outdoor units connected to the system. (2) Set the DIP switches of SW06, provided on the interface P.C.
Page 242
(3) Change the connection of wiring between Comp-IPDU and Fan-IPDU, as shown in the below. Outdoor Unit (8, 10, 12, 14, 16, 18HP) Model: MMY-MAP0806∗, MAP1006∗, MAP1206∗, MAP14B6∗, MAP10A6∗, MAP12A6∗, MAP1406∗, MAP1606∗, MAP18B6∗ 1.When compressor No.1 (front left) is faulty:No change the connection of wiring 2.When compressor No.2 (front right) is faulty:...
Page 243
Outdoor Unit (14, 16, 18, 20, 22HP) Model: MMY-MAP14A6∗, MAP16A6∗, MAP1806∗, MAP2006∗, MAP2206∗ 1.When compressor No.1 (front left) is faulty: Change the connection of wiring between Comp-IPDU and Fan-IPDU as shown in the below. CN22 CN21 CN23 CN23 Change the connection of wiring which is connected to the CN21, 23 of Comp-IPDU1 ・Change to CN22 of Comp-IPDU2 from CN21 of Comp-IPDU1 ・Change to CN23 of Comp-IPDU2 from CN23 of Comp-IPDU1 (Tighten two wirings together with screw terminal)
9-3. Outdoor Unit Backup Operation Setting <Outline> This product allows outdoor unit backup operation setting to be performed either at the header unit or a follower unit. If any of the fault modes specified below occurs to one of the outdoor units in a multi-outdoor unit system, proceed with outdoor unit backup operation.
Page 245
(6) Turn on the power supply to all the units connected to the system other than the failed follower unit. Determine what to do with the power supply to the failed follower unit in the following manner. <In case of fault in compressor, electrical part, I/F P.C. board, or IPDU P.C. board> Leave the power supply off.
9-3-2. Header outdoor unit backup operation setting (failure of header outdoor unit) <Work procedure> (1) Turn off the power supply to all the units connected to the system at the source. [Setup of failed header outdoor unit] (2) Fully close the gas pipe service valve of the failed outdoor unit. (3) Leave the service valves of the liquid and balance pipes fully open (to prevent refrigerant stagnation in the failed outdoor unit).
Page 247
(8) Set Bits 1 and 2 of SW30 on the interface P.C. board same as that of the failed header unit (terminator resistance setting). Outdoor interface P.C. board of unit selected as new header unit Turn on Bit 2 of SW09. SW06 SW07 SW09...
9-4. Cooling-Season Outdoor Unit Backup Operation Setting <Outline> Limited to summer and other situations where there is no need for heating operation, this function makes it possible to get backup operation up and running quickly without going through the normal setup procedure, regardless of which type of outdoor unit has failed, the header unit or a follower unit.
OUTDOOR UNIT REFRIGERANT RECOVERY METHOD 10-1. Refrigerant Recovery from Failed Outdoor Unit (Pump-Down) This product supports refrigerant pump-down, a function which allows refrigerant to be recovered from an outdoor unit in need of repair using a normal outdoor unit in a system featuring multiple outdoor units. 10-1-1.
Page 250
(5) [rd] [… FF] will be displayed on the 7-segment display, and pump-down operation will start. * To put the operation on hold midway, turn off the power supply to all the outdoor units, or press SW05 on the interface P.C. board. Header unit Failed outdoor unit Connect liquid pipe check joint and low...
Page 251
[Setup of failed outdoor unit] (13)When the low-pressure sensor output of the failed outdoor unit falls below 0.10MPa, fully close the balance pipe packed valve, and press SW05 on the interface P.C. board to finish the pump-down operation. (14)Turn off the power supply to all the outdoor units, and recover the residual refrigerant in the outdoor unit using a refrigerant recovery device.
10-1-3. Refrigerant recovery procedure B (Case of outdoor unit backup operation setting) <Outline> If outdoor unit backup operation setting is performed, use an alternative refrigerant recovery procedure as described below, provided that the power cannot be turned on for the failed outdoor unit. (Refrigerant will be recovered from the failed outdoor unit using the test cooling operation function.) Note 1: If cooling-season outdoor unit backup operation or outdoor unit backup operation is in progress with the power supply to the failed outdoor unit turned on, follow the procedure described in “10-1-2.
Page 253
[Setup of outdoor units other than header unit and failed unit] (8) Leaving the balance pipes of the unit for pressure adjustment and the failed unit fully open, fully close the balance pipe packed valves of all other outdoor units. [Setup of header unit] (9) While monitoring the low-pressure sensor output, adjust the pressure to around 0.12 MPa by slowly closing the gas pipe service valve.
10-2. How to Operate System While Failed Outdoor Unit Being Repaired <Outline> After refrigerant is recovered from the failed outdoor unit through a pump-down operation, the overall amount of refrigerant held by the system becomes excessive, and this makes it impossible to operate the remaining outdoor units even though they are not faulty.
10-3. Work procedure after Repair When vacuuming in the repaired outdoor unit, follow the procedure described below. <Work procedure> (1) Fully open PMV1 and PMV3 (MMY-MAP1406∗ to 2206∗ only) in accordance with the table below. Note: PMV full-opening operation via short-circuiting of the CN30 pins is automatically undone after 2 minutes, causing the valves to fully close.
REPLACING COMPRESSORS 11-1. Compressor Replacement Procedure (Outline) START WARNING In situations such as indoor unit relocation and repairs, Is the outdoor unit the only one in the system? it is not possible to recover all the refrigerant held by the system in the outdoor units.
11-2. Replacement of Compressors <Checking color of oil in faulty compressor> • Lay the faulty compressor down, draw a small amount of oil via the oil equalization pipe, and check its color against color samples. • Determine the number of compressors to be replaced according to the color checking result. ASTM grade: Below 4 Replace the faulty compressor only.
Page 258
Amount of oil in faulty compressor A [cc]: 1000 ≤ A < 1900 (1) Adjust the amount of oil in the new compressor to A cc. (Lay the new compressor down and draw (1900 - A) [cc] of oil via the oil equalization pipe.) Compressor Amount of oil in faulty compressor A [cc]: 1900 ≤...
Page 259
When replacing normal as well as faulty compressor] - applicable to MMY-MAP0806*, 1006*, 1206* and 14B6* <Remove the normal compressor> • Remove the normal compressor in the same way as the faulty compressor. Note: • Be sure to insulate the removed compressor leads using insulation tape, etc. WARNING When detaching a pipe by heating with a burner at brazed joint, take care as any oil left in the piping may burn in a momentary flash of fire when the brazing filler metal melts.
Page 260
When replacing normal as well as faulty compressor] - applicable to MMY-MAP10A6∗, 12A6∗, 1406∗, 1606∗ and 18B6∗ <Remove the normal compressor> • Remove the normal compressor in the same way as the faulty compressor. Note: • Be sure to insulate the removed compressor leads using insulation tape, etc. WARNING When detaching a pipe by heating with a burner at brazed joint, take care as any oil left in the piping may burn in a momentary flash of fire when the brazing filler metal melts.
Page 261
[When replacing normal as well as faulty compressor] - applicable to MMY-MAP14A6∗, 16A6∗, 1806∗, 2006∗ and 2206∗ <Remove the normal compressor> • Remove the normal compressor in the same way as the faulty compressor. Note: • Be sure to insulate the removed compressor leads using insulation tape, etc. WARNING When detaching a pipe by heating with a burner at brazed joint, take care as any oil left in the piping may burn in a momentary flash of fire when the brazing filler metal melts.
Page 262
<Installing compressor> • Install a compressor by following the dismantling procedure in reverse. • The dismantling process may have loosened compressor leads and quick connectors. Prior to installation, therefore, tighten them a little with a pair of pliers, and verify that they are tight after reconnection. Notes: •...
11-3. Check Procedure to Search Cause of Compressor Oil Shortage Are the balance pipes of all outdoor units connected to the Open the balance pipe valves fully. same refrigerant line fully open? Are there any miswiring or incorrect Correct the miswiring or connection. connection of TK1, TK2, TK4 and TK1: CN531 TK2: CN532 TK5 sensor in the unit that has...
Page 264
<MMY-MAP0806∗, MAP1006∗, MAP1206∗ and MAP14B6∗> Check items and procedures to follow when checking oil circuit with compressor(s) disconnected 1) With PMV1 fully closed, apply pressure to the check joint of liquid pipe with nitrogen, and check the pressure at the check joint of discharge pipe. Leakage of outdoor PMV If the pressure at the check joint of discharge pipe increases, there is a leak from PMV1 (A) and check Leakage of check valve in...
Page 265
<MMY-MAP10A6∗, MAP12A6∗, MAP1406∗, MAP1606∗, MAP18B6∗> Check items and procedures to follow when checking oil circuit with compressor(s) disconnected 1) With PMV1 and 3 fully closed, apply pressure to the check joint of liquid pipe with nitrogen, and check the pressure at the check joint of discharge pipe. If the pressure at the check joint of discharge pipe increases, there is a leak PMV1(A) or 3(B) and check Leakage of outdoor PMV valve of dischage pipe (C).
Page 266
<MMY-MAP14A6∗, MAP16A6∗, MAP1806∗, MAP2006∗, and MAP2206> Check items and procedures to follow when checking oil circuit with compressor(s) disconnected 1) With PMV1 and 3 fully closed, apply pressure to the check joint of liquid pipe with nitrogen, and check the pressure at the check joint of discharge pipe. Leakage of outdoor PMV If the pressure at the check joint of discharge pipe increases, there is a leak from PMV1(A) or 3(B) Leakage of check valve in...
OUTDOOR UNIT PARTS REPLACEMENT METHODS Cabinet 2) Discharge cabinet Screws (4 corners) WARNING Wear a pair of gloves. Otherwise, you will risk an injury involving a replacement part or some other object. 1. Detachment 1) Stop the air conditioner operation, and turn off the circuit breaker.
Page 268
Propeller fan 2) Screws (4 corners) Fan motor WARNING Wear a pair of gloves. Otherwise, you will risk an injury involving a replacement part or some other object. 1. Detachment 1) Stop the air conditioner operation, and turn off the Discharge cabinet side cover circuit breaker.
Page 269
Propeller fan 2. CAUTION for replacement or attachment D-cut surface of fan Fan motor 1) Insert the propeller fan while aligning the D-cut motor shaft (continued) surface of the fan motor shaft with the arrow mark ) on the fan. (If the propeller fan is tightly mounted on the shaft without securing alignment between the D-cut surface and the arrow mark (...
Page 270
Heat exchanger 2) Motor base 3) Discharge cabinet anchor plate WARNING Wear a pair of gloves. Otherwise, you will risk an injury involving a replacement part or some other object. Before the work, be sure to recover the refrigerant of outdoor unit into cylinders or another unit connected to the same system.
Page 271
Inverter assembly 4) Screw (with arrow mark) WARNING Wear a pair of gloves. Removable design Otherwise, you will risk an injury involving a replacement part or some other object. 4) Screw 1. Detachment 4) Reactor (with arrow 1) Stop the air conditioner operation, and turn off the lead cover mark) circuit breaker.
Page 272
Reactor assembly • MAP10A6∗, 12A6∗, 1406∗, 1606∗, WARNING 18B6∗, 14A6∗, 16A6∗, 1806∗, 2006∗, 2206∗ type Wear a pair of gloves. Otherwise, you will risk an injury involving a 3) Screw Fixing claw (slide stopper to right) replacement part or some other object. 1.
Page 273
For HT8(J)P, HT7(J)P, HT8(J)P-ME, HT7P-ME, T8(J)P-E, HT8P-A, HT8P-C model No. Part to be replaced Work procedure Remarks 6 2-way valve coils Rear Pressure sensors locations MAP0806* MAP1006* MAP1206* Front MAP10A6∗ Rear MAP12A6∗ MAP1406∗ MAP1606∗ Front MAP14A6∗ Rear MAP16A6∗ MAP1806∗ MAP2006∗ MAP2206∗...
Page 274
(For HT8(J)P-E, HT8(J)P-TR model) No. Part to be replaced Work procedure Remarks 6 2-way valve coils Rear Pressure sensors locations MAP0806* MAP1006* MAP1206* Front MAP1406* Rear MAP1606* Front MAP1806* Rear MAP2006* MAP2206* Front − 273 −...
Page 275
(For T8(J)P, T7(J)P, T8P-SG, T8(J)P-ID, T8(J)P-T model) No. Part to be replaced Work procedure Remarks 6 2-way valve coils Rear Pressure sensors locations MAP0806* MAP1006* MAP1206* MAP14B6* Front MAP1406* Rear MAP1606* MAP18B6* Front MAP1806* Rear MAP2006* MAP2206* Front − 274 −...
Page 276
Part to be replaced Work procedure Remarks 7 Temperature sensors Product front view - locations and idenfication colors MAP0806* MAP1006* MAP1206* MAP14B6* TL1 sensor(yellow) Example:for Asia model TL1 sensor(yellow) For only Europe and Turkey model TL1 sensor(yellow) For cooling only model Product rear view TS1 sensor (gray) TS3 sensor (black)
Page 277
Part to be replaced Work procedure Remarks Temperature sensors Product front view - locations and idenfication colors MAP10A6∗ MAP12A6∗ MAP1406∗ MAP1606∗ MMP18B6∗ TG1 sensor(blue) TG2 sensor(red) TL1 sensor(yellow) TL2 sensor(gray) Example:for Asia model TG1 sensor(blue) TG2 sensor(red) TL1 sensor(yellow) TL2 sensor(gray) For only Europe and Turkey model TL1 sensor(yellow) TL2 sensor(gray)
Page 278
Part to be replaced Work procedure Remarks 7 Temperature sensors Product front view - locations and idenfication colors MAP14A6∗ MAP16A6∗ MAP1806∗ MAP2006∗ MAP2206∗ TG1 sensor(blue) TG2 sensor(red) TL1 sensor(yellow) TL2 sensor(gray) Example:for Asia model TG1 sensor(blue) TG2 sensor(red) TL1 sensor(yellow) TL2 sensor(gray) For only Europe and Turkey model TL1 sensor(yellow)
Page 279
(For HT8(J)P, HT7(J)P, HT8(J)P-ME, HT7P-ME, T8(J)P-E, HT8P-A, HT8P-C model) Part to be replaced Work procedure Remarks 8 Pipe fixing rubber - detachment/ attachment MAP0806* MAP1006* MAP1206* MAP10A6∗ MAP12A6∗ MAP1406∗ MAP1606∗ MAP14A6∗ MAP16A6∗ MAP1806∗ MAP2006∗ MAP2206∗ − 278 −...
Page 280
(For HT8(J)P-E, HT8(J)P-TR model) Part to be replaced Work procedure Remarks 8 Pipe fixing rubber - detachment/ attachment MAP0806* MAP1006* MAP1206* MAP1406* MAP1606* MAP1806* MAP2006* MAP2206* − 279 −...
Page 281
(For T8(J)P, T7(J)P, 8P-SG, T8(J)P-ID, T8(J)P-T model) Part to be replaced Work procedure Remarks 8 Pipe fixing rubber - detachment/ attachment MAP0806* MAP1006* MAP1206* MAP14B6* MAP1406* MAP1606* MAP18B6* MAP1806* MAP2006* MAP2206* − 280 −...
Page 282
Pipe fixing rubber - detachment/ WARNING attachment (common) Wear a pair of gloves. Otherwise, you will risk an injury involving a replacement part or some other object. 1. Detachment 1) Hold the pipe fixing rubber in such a manner that your fingers and thumb are in contact with the two Squeeze rubber to create small gap.
Page 283
For HT8(J)P, HT7(J)P, HT8(J)P, HT8(J)P-ME, 9※) 4-way valve HT7P-ME, T8(J)P-E, HT8P-A model WARNING - detachment/ attachment SV52 PMV1 MAP0806∗ Wear a pair of gloves. Otherwise, you will risk an injury involving a MAP1006∗ MAP1206∗ replacement part or some other object. ※) This process Before starting the work, be sure to recover the "N0.9"...
Page 284
9※) 4-way valve For HT8(J)P, HT7(J)P, HT8(J)P-ME, HT7P-ME, WARNING - detachment/ T8(J)P-E, HT8P-A, HT8P-C model attachment (continued) Wear a pair of gloves. MAP10A6∗ Otherwise, you will risk an injury involving a MAP12A6∗ replacement part or some other object. PMV1 MAP1406∗ PMV3 MAP1606∗...
Page 285
9※) 4-way valve WARNING - detachment/ 6) End sections of pipes (3 locations) attachment (continued) Wear a pair of gloves. MAP14A6 Otherwise, you will risk an injury involving a MAP16A6∗ replacement part or some other object. MAP1806∗ MAP2006∗ Before starting the work, be sure to recover the MAP2206∗...
P.C. BOARD EXCHANGE PROCEDURES ■ Outdoor Unit 13-1. Replacement of outdoor P.C. board 13-1-1 List of service P.C. boards Parts code Description Applicable model P.C. board type code Product code 43T6V831 Interface P.C. board MCC-1673 ASM-PCB(I/F) 43T6V628 Inverter P.C. board for compressor MCC-1669 ASM-PCB(A3IPDU) MMY-MAP0806∗...
Page 287
MMY-MAP10A6∗ MMY-MAP12A6∗ MMY-MAP1406∗ Interface P.C. board Inverter P.C. board for fan MMY-MAP1606∗ [Outdoor control P.C. board] [FAN IPDU] MMY-MAP18B6∗ (MCC-1673) (MCC-1659) Noise Filter P.C. board (MCC-1608) Power supply terminal block Communication terminal block Thermistor For MMY-MAP****HT8P-A Transformer Relay terminal block Inverter P.C.
13-1-3.Interface P.C. Board (MCC-1673) Replacement Procedure This Interface board is commonly installed in different models before shipment. When the board assembly is to be replaced, check the displayed inspection contents below and replace the board in accordance with the model, following the below procedure. Replacement steps: (1) Turn off the power supply of the outdoor unit and wait at least 3 minutes.
Page 289
① ① PCB Mounts Interface P.C.Board (43T6V831) Dip Switches ① SW06 SW07 SW09 SW10 Push this part to the SW11 SW12 SW13 SW14 direction of the arrow. And remove the PCB. ① SW16 SW17 PCB Mounts ① Jumpers ① ① (5) Set the dip switch settings of the service board to match the switch settings of the PCB being replaced.
Page 290
13-1-4. Comp-IPDU P.C. Board (MCC-1669) Replacement Procedure <MAP0806∗, 1006∗, 1206∗, 14B6∗ type> This board is commonly installed in different models before shipment. Set the DIP switch (SW800) setting of the service board to the switch setting before replacement. Replacement Steps: (1) Turn off the power supply of the outdoor unit and allow at least 3 minutes for the capacitor to discharge.
Page 291
(5) Set the DIP switch (SW800) setting of the service board to match the switch setting from the original PCB. -Set the DIP switch (SW800) depending on the position of the IPDU within the electrical box, as shown in the following diagram.
Page 292
13-1-5. Comp-IPDU P.C. Board (MCC-1669) Replacement Procedure <MAP10A6∗, 12A6∗, 1406∗, 1606∗, 18B6∗ type> This board is commonly installed in different models before shipment. Set the DIP switch (SW800) setting of the service board to the switch setting before replacement. Replacement Steps: (1) Turn off the power supply of the outdoor unit and allow at least 3 minutes for the capacitor to discharge.
Page 293
(5) Set the DIP switch (SW800) setting of the service board to match the switch setting from the original PCB. -Set the DIP switch (SW800) depending on the position of the IPDU within the electrical box, as shown in the following diagram.
Page 294
13-1-6. Comp-IPDU P.C. Board (MCC-1660) Replacement Procedure <MAP14A6∗, 16A6∗, 1806∗, 2006∗, 2206∗ type> This board is commonly installed in different models before shipment. Set the DIP switch (SW800) setting of the service board to the switch setting before replacement. Replacement Steps: (1) Turn off the power supply of the outdoor unit and allow at least 3 minutes for the capacitor to discharge.
Page 295
(5) Set the DIP switch (SW800) setting of the service board to match the switch setting from the original PCB. -Set the DIP switch (SW800) depending on the position of the IPDU within the electrical box, as shown in the following diagram.
13-1-7. Fan-IPDU P.C. Board (MCC-1659) Replacement Procedure This board is commonly installed in different models before shipment. Set the DIP switch (SW800) setting of the service board to the switch setting before replacement. Replacement steps: (1) Turn off the power supply of the outdoor unit and allow at least 3 minutes for the capacitor to discharge. (2) Remove all the connectors and the Faston and screw terminals(①) connected to the FAN IPDU.
Page 297
(6) Set the DIP switch (SW800) setting of the service board to match the switch setting from the original PCB. -Set the DIP switch (SW800) depending on the position of the IPDU within the electrical box, as shown in the following diagram.
13-1-8. Noise Filter P.C. Board (MCC-1608A, B) Replacement Procedure <MAP0806∗, 1006∗, 1206∗, 14B6∗, 10A6∗, 12A6∗, 1406∗, 1606∗, 18B6∗ type> Replacement steps: (1) Turn off the power supply of the outdoor unit and allow at least 3 minutes for the capacitor to discharge. (2) Remove the terminal block sub-assembly ①.
Page 299
(4) Remove the earth screws ⑤, ⑥ and the three PCB mount ⑩. • The removed earth screws ⑤, ⑥ and the PCB mount ⑩ will be reused during the installation of the service P.C. board, so keep them in a safe place. (5) Remove the noise filter P.C.
Page 300
13-1-9. Noise Filter P.C. Board (MCC-1608A, B) Replacement Procedure <MAP14A6∗, 16A6∗, 1806∗, 2006∗, 2206∗ type (Left side of Noise Filter Box)> Replacement steps: (1) Turn off the power supply of the outdoor unit and allow at least 3 minutes for the capacitor to discharge. (2) Remove the terminal block sub-assembly ①.
Page 301
(4) Remove the earth screws ⑤, ⑥ and the three PCB mount ⑩. • The removed earth screws ⑤, ⑥ and the PCB mount ⑩ will be reused during the installation of the service P.C. board, so keep them in a safe place. (5) Remove the noise filter P.C.
Page 302
13-1-10. Noise Filter P.C. Board (MCC-1608A, B) Replacement Procedure <MAP14A6∗, 16A6∗, 1806∗, 2006∗, 2206∗ type (Right side of Noise Filter Box)> Replacement steps: (1) Turn off the power supply of the outdoor unit and allow at least 3 minutes for the capacitor to discharge. (2) Remove the filter cover ①.
Page 303
(5) Remove the noise filter P.C. board assembly by unlocking the four PCB mounts used to secure the P.C. board ⑦. (6) Remove the line filter ⑨ and its leads, both connected to the screw-on terminals ⑧ of the just-removed noise filter P.C.
Page 312
For HT8(J)P, HT7(J)P, HT8(J)P-ME, HT7P-ME, T8(J)P-E, HT8P-A, HT8P-C model ※ 1) There is no part for T8(J)P-E model. – 311 –...
Page 313
For HT8(J)P-E, HT8(J)P-TR model – 312–...
Page 314
For T8(J)P, T7(J)P, T8P-SG, T8(J)P-ID, T8(J)P-T model – 313 –...
Page 315
Outdoor Unit (10, 12, 14, 16HP) Model: MMY-MAP10A6∗, MMY-MAP12A6∗, (For HT8(J)P, HT7(J)P, HT8(J)P-ME, MMY-MAP1406∗,MMY-MAP1606∗ HT7P-ME, T8(J)P-E, HT8P-A, HT8P-C model) REFRIGERATION CIRCUIT DIAGRAM Fan motor Right side Main heat exchanger (TO) Right side Sub heat exchanger (PMV1) (TG1) Left side (PMV3) Main heat exchanger (TL1) (TE1)
Page 316
Outdoor Unit (14,16HP) Model: MMY-MAP1406*,MMY-MAP1606* REFRIGERATION CIRCUIT DIAGRAM (For HT8(J)P-E, HT8(J)P-TR model) Fan motor Right side Main heat exchanger (TO) Right side Sub heat exchanger (PMV1) (TG1) Left side (PMV3) Main heat exchanger (TL1) (TE1) (TG2) (SV52) (TL2) Left side Sub heat exchanger (TE2) (SV51) 4-way valve...
Page 317
Outdoor Unit (14, 16, 18HP) Model : MMY-MAP1406T*, MMY-MAP1606T*, MMY-MAP16B6T* REFRIGERATION CIRCUIT DIAGRAM (For T8(J)P, T7(J)P, T8P-SG, T8(J)P-ID, T8(J)P-T model) Fan motor Right side Main heat exchanger (TO) (PMV1) Right side Sub heat exchanger Left side (PMV3) Main heat exchanger (TE1) (TL1) (TL2)
Page 319
For HT8(J)P, HT7(J)P, HT8(J)P-ME, HT7P-ME, T8(J)P-E, HT8P-A, HT8P-C model ※ 1) There is no part for T8(J)P-E model. – 318 –...
Page 320
For HT8(J)P-E, HT8(J)P-TR model – 319 –...
Page 321
For T8(J)P, T7(J)P, T8P-SG, T8(J)P-ID, T8(J)P-T model – 320 –...
Page 322
Outdoor Unit (14, 16, 18,20,22HP) Model: MMY-MAP14A6∗, MMYMAP16A6∗, MMY-MAP1806∗, (For HT8(J)P, HT7(J)P, HT8(J)P-ME, MMY-MAP2006∗,MMY-MAP2206∗ HT7P-ME, T8(J)P-E, HT8P-A, HT8P-C model) REFRIGERATION CIRCUIT DIAGRAM Fan motor Fan motor Right side Main heat exchanger (TO) (PMV1) Right side Sub heat exchanger (TG1) Left side (PMV3) (TL1) Main heat exchanger...
Page 323
Outdoor Unit (18,20,22HP) Model: MMY-MAP1806∗ ,MMY-MAP2006∗ ,MMY-MAP2206∗ REFRIGERATION CIRCUIT DIAGRAM (For HT8(J)P-E, HT8(J)P-TR model) Fan motor Fan motor Right side Main heat exchanger (TO) (PMV1) Right side Sub heat exchanger (TG1) Left side (PMV3) (TL1) Main heat exchanger (TE1) (TG2) (SV52) (TL2) Left side Sub heat exchanger...
Page 324
Outdoor Unit (18, 20, 22HP) Model : MMY-MAP1806T∗, MMY-MAP2006T∗, MMY-MAP2206T∗ REFRIGERATION CIRCUIT DIAGRAM (For T8(J)P, T7(J)P, T8P-SG, T8(J)P-ID, T8(J)P-T model) Fan motor Fan motor Right side Main heat exchanger (TO) (PMV1) Right side Sub heat exchanger Left side (PMV3) Main heat exchanger (TE1) (TL1) (TL2)
Page 325
For HT8(J)P, HT7(J)P, HT8(J)P-ME, HT7P-ME, T8(J)P-E, HT8P-A model Q'ty/Set MMY- Ref. No. Part No. Description MAP0806 MAP1006 MAP1206 MAP10A6 MAP12A6 MAP1406 MAP1606 (H)T*(J)P (H)T*(J)P (H)T*(J)P (H)T*(J)P (H)T*(J)P (H)T*(J) (H)T*(J) 43T20341 FAN, PROPELLER 43T20342 MOTOR, FAN, DC530-620V, 2300L 43T19354 CABINET, AIR OUTLET 43T19355 CABINET, SIDE, UP 43T19353...