English Edition PREFACE General SERVICE MANUAL Repair By Portable Document Format Adjustment LV-5200U/D78-5382 Troubleshooting LV-5200E/D78-5383 Parts Catalog Electrical Diagrams DY8-1785-381 500...
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CANON Power Projector LV-5200U D78-5382 LV-5200E D78-5383 SERVICE SMANUAL...
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Technical Documents Application This CD-ROM is issued by Canon Inc. for qualified persons to learn technical theory and product repair. This CD-ROM covers all localities where the products are sold. For this reason, there may be information in this CD-ROM that does not apply to the product sold in your locality.
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Internally, they are identical. The accessories bundled with the product may differ from country to country. Main Marketing Area North America Europe MULTIMEDIA PROJECTOR MULTIMEDIA PROJECTOR Model Name LV-5200U LV-5200E LV-5200U LV-5200E...
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3. Tools & Test Equipment The following tools and equipment are required to perform disassembly, reassembly and adjustment. 1) Special Tools None 2) General Purpose Tools (Commercially available, but can be purchased with the following numbers.) Description Tool No. Specification Remarks Ball Driver CY9-5002-000...
CONTENTS Page Part 1: General Information 1. FEATURES ...................... 1-1 1.1 Development Objectives ................1-1 1.2 Product Overview ..................1-1 1.3 Main Features ..................1-2 2. SPECIFICATIONS ................... 1-3 2.1 Type ......................1-3 2.2 LCD Panel ....................1-3 2.3 Optics ....................... 1-3 2.4 Images .....................
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3.5 Lamp Ballast Unit Removal ..............2-6 3.6 Filter Board Removal ................2-6 3.7 Power Box Cover and Fans (FN901, FN906) Removal ......2-7 3.8 Optical Unit Removal ................2-7 3.9 Power and P.F. Board Removal .............. 2-8 3.10 Fan (FN905) Removal ................2-9 3.11 Fans (FN902, FN903, FN904) Removal ..........
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3.5 Optical Adjustment Setting ..............3-18 4. TEST POINTS AND LOCATIONS ..............3-19 Part 4: Troubleshooting 1. TROUBLESHOOTING ..................4-1 1.1 No Power ....................4-1 1.2 No Picture ....................4-3 1.3 No Sound ....................4-5 1.4 Lens Motor Problems ................4-6 2.
To boost overall competitiveness, the need to strengthen the lineup is urgent. Thus, Canon aims to enrich the product lineup and expand its market share by committing to types of products that are price-competitive in this product class.
Part 1: General Information 1.3 Main Features SVGA features 1700 ANSI lumens and a contrast ratio of 400 : 1 With the advantages of the LV-7350 fully utilized, 0.8-type panels were combined with a highly efficient 180-watt UHP lamp to achieve 1700 ANSI lumens. In addition, the new type of SVGA panel of 800 ×...
Part 1: General Information 2. SPECIFICATIONS 2.1 Type Projector 1. Type: 2. Product class: Ultra Portable class Transmitting LCD panel 3. Imaging element: 2.2 LCD Panel 1. Type: Polysilicon-TFT active matrix 16 mm × 12 mm (0.8", 4:3 aspect ratio ), 3 panels 2.
Part 1: General Information 2.6 Mechanisms Can be adjusted to raise the main unit a maximum 1. Adjustable feet, bottom front: of 15.6º 4 cm × 3 cm, 1 W, Monaural 2. Built-in speaker: 2.7 Connectors (For further details, see "Connectors" in section 9.) 1.
Part 1: General Information 3. FUNCTIONS 3.1 Optics Electromotive zoom and focus (same projection lens as the LV-7350) The wide, telephoto zoom rate is 1.5×. Electromotive zooming is done within this range, and projection size is variable. In addition, focus is similarly electromotive, making appropriate position alignment possible.
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Part 1: General Information • Cinema (for video input) This function raises domains of low brightness, thus improving their reproducibility. It has the effect of improving the reproducibility of dark scenes, which often occur in movies and the like. • Custom mode Makes it possible to adjust any of the aforementioned with an additional ±8 stages, enabling the user to fine-tune reproducibility according to preference.
Part 1: General Information 3.3 Image Signal Computer input • System mode Accommodates XGA, SVGA and VGA signals. Input can be analog or digital (DVI). For real SVGA projection, 0.8-type LCD panels with 800 × 600 pixels are used. Digital compression technology makes high-quality XGA projection possible. •...
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Part 1: General Information Sound muting (remote control function) Use the [MUTE] button on the remote control to turn sound off and on. * The built-in 1-watt output speaker reproduces sound from PCs or videos in monaural. Power management This function can be set so that the lamp automatically turns off if no image signals have been input for a set time (5 min.) and the projector has also not been operated.
Mouse Control cable Use for PS/2 port. 4.2 Replacement Parts Canon's replacement lamp: LV-LP16 This lamp has a display that lights when the lamp needs to be replaced. We recommend replacing the lamp every 1,500 hours at normal mode. We recommend replacing the lamp every 2,000 hours at silent mode.
This connecting cable is new for the product. Use when connecting to the video apparatus with SCART output terminals. Canon's metal fixture for suspending projector from ceiling: LV-CL05 This hanger part is used for suspending the projector from the ceiling.
Part 1: General Information 5. PRECAUTIONS FOR USE After the lamp has turned off, do not unplug the projector until its fan has stopped. Insufficient cooling is a cause of trouble. * To avoid the danger of being burned, make sure the lamp has cooled for at least 45 min.
Part 1: General Information 6. OUTLINE DRAWINGS Dimensions: (Not total length) W: 331.5 mm, D: 244.1 mm, H:89.5 mm Weight: 4.3 kg * Dimensions are the same as for the LV-7350. Fig. 1-2 1-12...
Part 1: General Information 7. CONNECTORS On the back of the main body are input systems, output systems and control ports. Fig. 1-3 Computer input A: Mini Dsub15 pin (Image) Analog RGB input B: DVI-I29 pin (Image) Digital & analog RGB input C: Mini pin jack (Audio) Stereo input Video input...
A compact, wide-angle lens, it features the industry's highest magnification. Pb-free materials have been adopted for the lens. LCD panel For this product, Canon has adopted 0.79-type LCD panels (2.0 cm diagonal) for the first time. 8.2 Image Projection screen size Although the same projection lens is used as for the LV-7350, the LCD panels are smaller.
Part 1: General Information 8.3 Mechanism Cooling mechanism and Silent mode In this model, the air flow mechanism is fundamentally the same as that of LV-7350. However, the lamp has been changed into 180 watts from 200 watts, as the result, the amount of heat has been decreased compared with LV-7350.
Part 2: Repair Information 1. SAFETY INSTRUCTIONS The following precautions must be observed during servicing and inspection. Observe all safety precautions. Comply with all caution and safety-related notes provided on the cabinet back, cabinet bottom, inside the cabinet, on the chassis or components, as well as the precautions shown in the instruction manual during servicing.
Part 2: Repair Information 2. CIRCUIT PROTECTIONS This projector is equipped with the following circuit protections to operate in safety. If the abnormality occurs inside the projector, it will automatically turn off by operating one of the following protection circuits. Line Filter Board 2.1 Fuse Fuse...
Part 2: Repair Information 2.4 Warning Temperature and Power Failure Protection The TEMP WARNING indicator flashes red and the projector will automatically turn off when the internal temperature of the projector exceeds the normal temperature or when stopping cooling fans or when the internal power supply lines are failed. Check the following possible causes and wait until stopping the TEMP WARNING indicator flashing.
Part 2: Repair Information 3. SERVICE (MECHANICAL DISASSEMBLIES) Mechanical disassemble should be made following procedures in numerical order. Following steps show the basic procedures, therefore unnecessary step may be ignored. The parts and screws should be placed exactly the same position as CAUTION the original otherwise it may cause loss of performance and product safety.
Part 2: Repair Information 3.3 AV, DVI, Temp Board and Speaker Removal 1. Remove 1 screw A (M4 × 8) to release grounding wires. 2. Pull the Rear Panel ass'y upward. 3. Remove 4 screws B (T3 × 6) and remove the AV Board. 4.
Part 2: Repair Information 3.5 Lamp Ballast Unit Removal 1. Remove 1 screw A (M3 × 4) and remove SW902, and then remove 1 screw B (M3 × 6) and disconnect the Lamp Socket. 2. Remove 2 screws C (M3 × 6) to take the Lamp Ballast ass’y upward off. 3.
Part 2: Repair Information 3.7 Power Box Cover and Fans (FN901, FN906) Removal 1. Remove 4 screws A (M3 × 12) to take the Fan (FN906) off. 2. Remove 4 screws B (M3 × 8) to take the Fan (FN901) off. 3.
Part 2: Repair Information Step from previous procedure. 3. Remove 6 screws C (M3 × 8) to take the Optical Unit upward upward off. To mount optical unit, mount optical unit first then mount the Lamp assembly and Lamp Cover. Optical unit Fig.
Part 2: Repair Information 3.10 Fan (FN905) Removal 1. Remove 1 screw A (M3 × 6) and take a Washer, Spring and Interlock Interlock switch lever Switch lever. 2. Pull the Fan and duct ass’y upward, then remove the 2 screws B (M3 × 6) to take the Fan (FN905) off.
Part 2: Repair Information 4. OPTICAL PARTS DISASSEMBLIES Before taking this procedure, remove Cabinet Top and Main Board following to the "Mechanical Disassemblies". Disassembly requires a 2.0mm hex wrench. 4.1 Projection Lens Removal 1. Remove the Front Panel following to "Front Panel Removal" on "Mechanical Disassemblies".
Part 2: Repair Information 4.3 Condenser Lens Disassembly 1. Remove 2 screws A (M2.5 × 6) and pull the Condenser Lens ass’y upward. 2. Remove 4 screws B (M2 × 4) to take the Lens off from the holder. Condenser Lens Holder * Lens should be placed as the flat surface side comes to the holder side.
Part 2: Repair Information 4.5 Relay Lens-Out Disassembly 1. Remove 2 screws A (M2.5 × 6) and pull the Relay Lens-Out ass’y upward. 2. Remove 2 screws B (M2 × 4) to take the Lens off from the holder. Note: There is no mounting direction of the lens. Holder Relay Lens-Out Fig.
Part 2: Repair Information 4.7 Polarized Glass-Out/Pre-Polarized Glass Removal 1. Remove 4 screws A (M2.5 × 4) and take the LCD/Prism ass’y off upward from the optical unit. 2. Remove each screw B and take the glass off upward. Note: Model LV-7355 has a pre-polarized glass for the green and blue panel are mounted in front of the polarized glasses as Fig.2-23.
Part 2: Repair Information 4.9 Locations and Directions When the optical parts in the optical unit mounting or assembling, the parts must be mounted in the specified location and direction as shown in figure below. Key No. Description Mirror (W) Integrator lens (OUT) Prism beam splitter (PBS) Dichroic mirror (B)
Part 2: Repair Information 5. LCD PANEL/PRISM ASS'Y REPLACEMENT IMPORTANT NOTICE on LCD Panel/Prism Ass'y Replacement LCD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass'y. These LCD panels are installed with precision at the factory. When replacing the LCD panel, should be replaced whole of the LCD panels and prism ass'y at once.
Part 2: Repair Information 5.2 Note on LCD Panel/Prism Ass'y Mounting After replacing or installing the LCD Panel/Prism ass'y, please make sure to Top View obtain the best focus in both TELE and WIDE zoom. If the focus adjustment is required, please adjust the positioning of LCD Panel/Prism Ass'y by following below procedure.
Part 2: Repair Information 6. CLEANING After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of WARNING optical unit.
Part 2: Repair Information 7. LAMP REPLACEMENT • For continued safety, replace with a lamp assembly of the same type. Service Parts No.: LV-LP16 (DY5-0253-000) • Allow the projector to cool for at least 45 minutes before you open WARNING the lamp cover.
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Part 2: Repair Information How to check lamp used time The LAMP REPLACEMENT indicator will illuminate when the total lamp used time Lamp Age reaches 2000 hours. 0100 The total lamp used time is calculated by Normal HOURS using the below expression, 0025 Eco: HOURS...
Part 3: Adjustment 1. PRECAUTIONS FOR ADJUSTMENT Memory IC Replacement IC351 on the main board stores the data for the service adjustments, and should not be replaced except for the case of defective device. If replaced, the re-adjustments are required following to the "Electrical Adjustments".
Part 3: Adjustment 1.2 Service Adjustment Menu Operation To enter the service mode To enter the "Service Mode", press and hold the MENU and IMAGE button on the projector at the same time for more than 3 seconds. The service menu appears on the screen as follows.
Part 3: Adjustment 1.3 Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with " " are required to readjust following to the "Electrical adjustments". Other items should be used with the initial data value.
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Part 3: Adjustment Initial Item Name Device YCbCr Video Detail NTSC V-Line Color Shading Correction Setting (G_OFFSET 11) CXD3526GG G-Vertical Line Color Shading Correction V-Line Color Shading Correction Setting (G_OFFSET 12) CXD3526GG V-Line Color Shading Correction Setting (B_OFFSET 1) CXD3526GG B-Vertical Line Color Shading Correction V-Line Color Shading Correction Setting (B_OFFSET 2) CXD3526GG...
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Part 3: Adjustment Initial Item Name Device YCbCr Video Detail NTSC VPC3230 SGAIN VPC3230 SHIPMENT Shipment setting Restore the user control data to the initial value when this value changes 0 to 1. VPC3230 for SCART Brightness of the RGB/YUV VPC3230 Contrast of the RGB/YUV VPC3230...
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Part 3: Adjustment Initial Item Name Device YCbCr Video Detail NTSC Expand Ratio (Vertical) 50Hz PIXEL RGB PAL Expand Ratio (Horizontal) 50Hz PIXEL Position (Horizontal) 50Hz PIXEL Position (Vertical) 50Hz PIXEL Expand Ratio (Vertical) 50Hz PIXEL 1080i_50Hz Expand Ratio (Horizontal) 50Hz PIXEL Position (Horizontal) 50Hz PIXEL...
Part 3: Adjustment 2. ELECTRICAL ADJUSTMENTS The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the CAUTION readjustments in servicing otherwise it may cause loss of performance and product safety.
Part 3: Adjustment 2.2 Fan Voltage Adjustment 1. Set the lamp mode to "Silent" with the menu function. 2. Enter the service mode and select item no. "74". Set data value to "1". 3. Connect a digital voltmeter to test point "TP12V1" (+) and chassis ground (-). Select item no.
Part 3: Adjustment 2.5 Gain Adjustment [PC] 1. Receive the 16-step gray scale computer signal with Computer [Analog RGB] mode. 2. Enter the service mode. 3. Connect an oscilloscope to test point "TP505R" (+) and chassis ground (-). 4. Select item no. "4" and adjust the amplitude "a" to be minimum by changing the Data value.
Part 3: Adjustment 2.7 Gain Adjustment [Component] 1. Receive the 16-step gray scale component video signal [480i] with Video [Y, Cr, Cb] mode. 2. Enter the service mode. 3. Connect an oscilloscope to test point "TP505R" (+) and chassis ground (-). 4.
Part 3: Adjustment 2.9 Gamma Gain Adjustment [AV] 1. Receive the 16-step gray scale composite video signal with Video [Video] mode. 2. Enter the service mode. 3. Connect an oscilloscope to test point "TP505R" (+) and chassis ground (-). 4. Select item no. "13" and adjust the amplitude "a" to be 4.0 ±0.1V by changing the Data value.
Part 3: Adjustment 2.11 Signal Offset Adjustment [PC] 1. Receive the 16-step gray scale computer signal with Computer [Analog RGB] mode. 2. Enter the service mode. 3. Connect an oscilloscope to test point "TP503G" (+) and chassis ground (-). 4. Select item no. "10" and adjust the amplitude "a" to be 2.4 ±0.1V by changing the Data value.
Part 3: Adjustment 2.14 Note On White Uniformity Adjustment If you find the color shading on the screen, please adjust the white uniformity by using the proper computer and "Color Shading Correction" software supplied separately. 3-13...
Part 3: Adjustment 3. OPTICAL ADJUSTMENTS Before taking optical adjustments below, remove the Cabinet Top and Main Board following to the "Mechanical Disassemblies" Adjustments require a 2.0mm hex wrench and a slot screwdriver. When you adjust Condenser lens, Condenser lens-out or Relay lens adjustment, you need to disconnect some connectors and FPC cables of LCD panels on the main board.
Part 3: Adjustment 3.2 Condenser Lens Adjustment 1. Turn the projector on by a state of without FPC cables. 2 Project only green light on the screen. 3 Adjust the adjustment base of condenser lens assy to make color uniformity in green. Green 1) If the shading appears on the left or right of the screen as shown in Fig.
Part 3: Adjustment 3.3 Condenser Lens-Out Adjustment 1. Turn the projector on by a state of without FPC cables. 2. Project green and blue lights on the screen. 3. Adjust the adjustment base of condenser lens-out assy to make color uniformity in Cyan cyan.
Part 3: Adjustment 3.4 Relay Lens-Out Adjustment 1. Turn the projector on by a state of without FPC cables. 2. Project all of lights on the screen. 3. Adjust the adjustment base of relay lens assy to make color uniformity in white. White 1) If the shading appears on the left or right of the screen as shown in Fig.
Part 3: Adjustment Fig. 3-19 3.5 Optical Adjustment Setting 1. Remove the 8 screws on the main board. 2. Connect the connectors as shown above using three extension cables. 3. Turn the projector on and perform optical adjustment. These cables are used to run the fan. If they are not connected, the CAUTION protection circuit is activated to prevent the projector from starting.
Part 4: Troubleshooting 1. TROUBLESHOOTING 1.1 No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs on the control panel. Connect the AC cord and press the Power button once and then check the LED indication. When all the LED indicators are not lighting, the symptom indicates that the primary power supply circuit does not operate properly.
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Part 4: Troubleshooting • An abnormality occurs on the drive signals; 5V_SW signal (Power-on: H) is output from pin 146 of IC301 to Q661, IC65A through Q301 on the Main board and Q662, Q65B and Q65C on the Power board. FANDRIVE signal (Power-on: H) is output from pin 14 of IC1804 to IC671 and IC681 through Q672 and Q682 on the Power board.
Part 4: Troubleshooting 1.2 No Picture Check following steps. No picture with all of Check signal processing stage and LCD driving stage; input sources Check RGB S&H signals at test points TP501B, TP502B, TP503G, TP504G, TP505R, TP506R. Check PSIG signals at test points TP3501 and TP3531. Check power supply circuit 15.5V SWD and peripheral circuit.
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Part 4: Troubleshooting From previous page No picture with all of Check PC/AV source selecting stage and processing stage; computer input sources Check IC5201, PC/AV RGB SW, and IC8201, A/D conversion and peripheral circuit. Check IC5321, IC5331, PC/AV Sync selection IC, and peripheral circuit.
Part 4: Troubleshooting 1.3 No Sound Check following steps. Is the audio signal Check PC/AV-audio switching circuit. observed on the Check IC001, audio-sw IC, and peripheral circuit. AUDIO-OUT terminal? PC/AV_SW5 (PC:L) signal is applied on pin 10 of IC001 through Q041. MUTE5 signal (Mute:H) is applied on pin 9 of IC001 output from pin 12 of IC1803 through IC1351, buffer IC.
Part 4: Troubleshooting 1.4 Lens Motor Problems Check following steps. Both of ZOOM and Check the power supply (7VMCI) circuit, IC5501 and IC5551 and FOCUS motors are peripheral circuit. Check Key SW board. not functioning. Check the ZOOM motor control circuit. Only ZOOM motor is Zoom motor is controlled by signal ZOOM +, - output from not functioning.
Part 4: Troubleshooting 3. CONTROL PORT FUNCTIONS 3.1 System Control & I/O Port Table IC Ref No. Pin/Name Signal Name Function Note IC301 PortA0 ROMWEL For ICE PortA1 ROMWEH For ICE PortA2 BOOTWE For ICE PortA3 DDC_CK NVRAM I2C CLK for DDC PortA4 5V_SW Power ON/OFF...
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Part 4: Troubleshooting IC Ref No. Pin/Name Signal Name Function Note IC1813 LAMP_BST_SW Boost ON/OFF ON: High PC1/PC2_SW PC1(RGB)/PC2(RGB) Selection PC1(RGB): Low MNTOUT_SW Monitor Out Selection Monitor Out: Low CXD_WP NVRAM Write Protect for CXD3526 Protect: High EDIDEN DDC Projector/PC Selection Projector: Low IC1814 S/PRESET...
Part 4: Troubleshooting 4. WAVEFORMS VIDEO-IN <TPV3143> HS signal <TPHS> VS signal <TPVS> DHS signal <TPDHS> DVS signal <TPDVS> S&H-B <TP501B/TP502B> S&H-G <TP503G/TP504G> S&H-R <TP505R/TP506R> PSIG <TP3501> PSIG <TP3551> 4-17...
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Multimedia Projector LV-5200U REF.NO.D78-5382 LV-5200E D78-5383 PARTS CATALOG CONTENTS Page1: Mechanical parts Page2: Optical parts Page3: Optical parts Page4: Optical parts Page5: Electorical parts Page6: Mechanical & Electorical parts Page7: Attached parts...
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Page 1 PARTS LIST REF NO. D78-5382 D78-5383 SYMBOL PARTS NO. CLASS DESCRIPTION REMARKS BUTTON ASS'Y, CURSOR DY5-0095-000 DY5-0240-000 PANEL, BUTTON DY5-0241-000 COVER, TOP LV-5200 DY5-0098-000 PANEL, TOP COVER DY5-0100-000 COVER, BOTTOM DY4-6171-000 LEG ASS'Y DY5-0099-000 COVER, FRONT DY4-6149-000 COVER, BACK DY5-0101-000 CAP, LENS DY4-6151-000...
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Page 2 PARTS LIST REF NO. D78-5382 D78-5383 SYMBOL PARTS NO. CLASS DESCRIPTION REMARKS PRISM ASS'Y DY5-0265-000 DY5-0264-000 LENS, INTEGRATOR OUT LENS, CONDENSER OUT DY4-6188-000 DY4-6191-000 LENS, RELAY IN DY4-6216-000 LENS, CONDENSER, B DY4-6198-000 MIRROR, W DY4-6199-000 MIRROR, B MIRROR, R DY4-6200-000 DY5-0265-000 FILTER, UV...
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Page 3 PARTS LIST REF NO. D78-5382 D78-5383 SYMBOL PARTS NO. CLASS DESCRIPTION REMARKS CY2-8336-000 SCREW DY4-6130-000 SCREW DY4-6187-000 LENS, CONDENSER IN DY4-6188-000 LENS, CONDENSER OUT DY5-0263-000 LENS, INTEGRATOR IN DY5-0268-000 GLASS, PL IN, R DY5-0266-000 GLASS, PL IN, G GLASS, PL IN, B DY5-0267-000 DY5-0270-000...
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Page 4 PARTS LIST REF NO. D78-5382 D78-5383 SYMBOL PARTS NO. CLASS DESCRIPTION REMARKS DY5-0111-000 SCREW DY5-0137-000 LENS ASS'Y 52-a DY5-0138-000 MOTOR ASS'Y, LENS UNIT...
Part 6: Electrical Diagrams 1. PARTS DESCRIPTION AND READING IN SCHEMATIC DIAGRAM 1. The parts specification of resistors, capacitors and coils are expressed in designated code. Please check the parts description by the following code table. 2. Some of transistors and diodes are indicated in mark for the substitution of parts name.
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Part 6: Electrical Diagrams Resistor Reading Example 1/2 D J 10K B Material table Tolerance table Mark Material Mark Tolerance Characteristic ±0.05 Carbon ±0.1 Example W K 8.2 Metal film Z (Carbon fuse) ±0.25 Oxide metal film B (Non-burnable) ±0.5 Solid ±1 Metal glaze...
Printed Wiring Board Diagrams CAUTION This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time.