Related Manuals for Motorola ASTRO XTS 5000 I
Summary of Contents for Motorola ASTRO XTS 5000 I
- Page 1 ® ™ ASTRO XTS 5000 Digital Portable Radios Basic Service Manual Model I Model II Model III...
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Page 2: Foreword
Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product. -
Page 3: Table Of Contents
Motorola Communication Products ........ -
Page 4: Table Of Contents
Table of Contents General Maintenance ............. . . 3 Inspection . - Page 5 Table of Contents Using the Menu ..............35 Using the Keypad.
- Page 6 Table of Contents Enhanced and Multi-Unit Line Cords ..........72 Commport Integrated Microphone/Receiver .
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Page 7: List Of Figures
List of Figures List of Figures Figure 1. XTS 5000 Overall Block Diagram ..........6 Figure 2. - Page 8 List of Tables List of Tables Table 1. ASTRO XTS 5000 Basic Features ..........2 Table 2.
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Page 9: Commercial Warranty
Product Accessories One (1) Year Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it (with a new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided it is returned in accordance with the terms of this warranty. - Page 10 Warranty Service send the Product item, transportation and insurance prepaid, to an authorized warranty service location. Warranty service will be provided by Motorola through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service.
- Page 11 A) that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such claim; B) that MOTOROLA will have sole control of the defense of such suit and all negotiations for its settlement or compromise; and C) should the Product or parts become, or in MOTOROLA’s opinion be likely...
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Page 12: Portable Radio Model Numbering System
Portable Radio Model Numbering System Typical Model Number: Position: 12 13 Position 1 - Type of Unit Positions 13 - 16 D = Dash-Mounted Mobile Radio H = Hand-Held Portable SP Model Suffix M = Motorcycle Mobile Radio T = Trunk-Mounted Mobile Radio Position 12 - Unique Model Variations Positions 2 &... -
Page 13: Astro Digital Xts 5000 Model Chart
ASTRO Digital XTS 5000 Model Chart MODEL NUMBER DESCRIPTION H18UCC9PW5AN 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model I H18UCF9PW6AN 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model II H18UCH9PW7AN 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model III ITEM NUMBER DESCRIPTION X X X NUF3577_... -
Page 14: Astro Digital Xts 5000 R (Ruggedized) Model Chart
ASTRO Digital XTS 5000 R (Ruggedized) Model Chart MODEL NUMBER DESCRIPTION H18UCC9PW5AN w/Q155FP Opt Ruggedized 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model I H18UCF9PW6AN w/Q155FQ Opt Ruggedized 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model II H18UCH9PW7AN w/Q155FR Opt Ruggedized 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model III H18UCC9PW5AN w/Q155GB Opt Ruggedized Yellow 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model I... -
Page 15: Specifications For 700/800 Mhz Radios
SPECIFICATIONS FOR 700/800 MHZ RADIOS All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted GENERAL RECEIVER TRANSMITTER FCC Designation: AZ489FT5806 Frequency Range: 764-870MHz Frequency Range: 764-870MHz Temperature Range: Operating: –30°C to +60°C Bandwidth: 106MHz RF Power: Storage: –40°C to +85°C 764-806MHz: 2.5 Watts Usable Sensitivity (typical) - Page 16 (This page has been intentionally left blank.)
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Page 17: User Safety, Training, And General Information
Factory Mutual (FM) Approval Manual Supplement or Instruction Card, which is included with radio models that offer this capability. Compliance Your Motorola two-way radio is designed and tested to comply with a number of national and international standards and guidelines (listed below) with RF Energy regarding human exposure to radio frequency electromagnetic energy. -
Page 18: Operational Instructions And Training Guidelines
Use of non-Motorola-approved accessories may exceed FCC RF exposure guidelines. • If you do not use a Motorola approved body-worn accessory and are not using the radio in the intended use position in front of the face, then ensure the antenna and the radio are kept 2.5 cm (one inch) from the... -
Page 19: Medical Devices
User Safety, Training, and General Information Medical Devices Pacemakers The Advanced Medical Technology Association (AdvaMed) recommends that a minimum separation of 6 inches (15 centimeters) be maintained between a handheld wireless radio and a pacemaker. These recommendations are consistent with those of the U.S. Food and Drug Administration. Persons with pacemakers should: •... -
Page 20: Operational Warnings
User Safety, Training, and General Information Operational Warnings For Vehicles With an Air Bag Do not place a portable radio in the area over an air bag or in the air bag deployment W A R N I N G area. -
Page 21: Intrinsically Safe Radio Information
• Do not disassemble an FMRC Approved Product unit in any way that exposes the internal electrical circuits of the unit. Radios must ship from the Motorola manufacturing facility with the hazardous atmosphere capability and FM Approval labeling. Radios will not be... -
Page 22: Repair Of Fmrc Approved Products
• Unauthorized or incorrect modification of an FMRC Approved Product unit will negate the Approval rating of the product. Repair of FMRC REPAIRS FOR MOTOROLA PRODUCTS WITH FMRC APPROVAL ARE THE RESPONSIBILITY OF THE USER. Approved Products You should not repair or relabel any Motorola-manufactured communication equipment bearing the FMRC Approval label (“FMRC Approved Product”) - Page 23 User Safety, Training, and General Information Do Not Substitute The Motorola communications equipment certified by Factory Mutual is tested as a system and consists of the FM Approved portable, FM Approved Options or battery, and FM Approved accessories or options, or both. This FM Approved Accessories portable and battery combination must be strictly observed.
- Page 24 User Safety, Training, and General Information (This page has been intentionally left blank.) xxii...
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Page 25: Introduction
Introduction General This manual covers information needed for levels one and two troubleshooting. Level one troubleshooting consists of radio programming, radio alignment, knobs replacement, and installation and removal of antenna, belt clip, battery, and universal connector cover. Level two troubleshooting covers disassembly and reassembly of the radio to replace circuit boards. -
Page 26: Radio Description
Dialing from Prestored List Programmable Softkeys FLASHport The ASTRO Digital XTS 5000 radio utilizes Motorola’s FLASHport technology. FLASHport makes it possible to add software that drives the radio’s capabilities both at the time of purchase and later on. Previously, changing a radio’s features and capabilities meant significant modifications, or buying a new radio. -
Page 27: Basic Maintenance
Basic Maintenance Introduction This section of the manual describes preventive maintenance and handling precautions. Each of these topics provides information vital to the successful operation and maintenance of your radio. General In order to avoid operating outside the limits set by the FCC, it is recommended that the ASTRO Digital XTS 5000 radio’s reference oscillator be Maintenance aligned every time the radio is taken apart, or once per year, whichever comes... -
Page 28: Handling Precautions
Basic Maintenance Handling Complementary metal-oxide semiconductor (CMOS) devices, and other high-technology devices, are used in this family of radios. While Precautions the attributes of these devices are many, their characteristics make them susceptible to damage by electrostatic discharge (ESD) or high- voltage charges. -
Page 29: Basic Theory Of Operation
Basic Theory of Operation General The ASTRO Digital XTS 5000 radio is a wideband, synthesized radio available in the 764 to 870 MHz band. All ASTRO Digital XTS 5000 radios are capable of Overview both analog operation (12.5 kHz or 25 kHz bandwidths) and ASTRO mode (digital) operation (12.5 kHz only). -
Page 30: Analog Mode Of Operation
Basic Theory of Operation Antenna Universal P201 Flex External Transceiver Accessory P101 J101 Board Connector 7.5V (Side Connector, Controls, LEDs, Battery Speaker, VOCON Microphone) Board Keypad J107 Encryption Module J701 Note: (Optional) indicates 26 wires Display J301 Figure 1. XTS 5000 Overall Block Diagram Analog Mode of Operation Receiving... -
Page 31: Transmitting
Basic Theory of Operation The resulting intermediate frequency (IF) signal is fed to the IF circuitry, where it is again filtered and passed to the Abacus III digital back-end IC. In the digital back-end IC, the IF signal is mixed with the second local oscillator to create the second IF at 2.25 MHz. -
Page 32: Astro Mode Of Operation
Basic Theory of Operation transmitter power amplifier, which transmits the signal under dynamic power control. ASTRO Mode of In the ASTRO (digital) mode of operation, the transmitted or received signal is limited to a discrete set of frequency deviation levels. The Operation receiver handles an ASTRO-mode signal identically to an analog-mode signal, up to the point where the DSP decodes the received data. -
Page 33: Vocon Board Basic Theory Of Operation
Basic Theory of Operation and adjusts PA control voltages. The transmitter RF signal then passes through a PIN diode antenna switch and a low-pass harmonic filter, which connects to the antenna connector. VOCON Board Basic The vocoder and controller (VOCON) board comprises the dual-core processor, which contains the radio’s microcontrol unit and digital Theory of signal processor (DSP) in a single integrated circuit (IC) package, its... - Page 34 Basic Theory of Operation analog/digital converter (ADC), which is used to monitor volume setting and battery voltage. This IC is programmed by the dual-core processor. The audio power amplifier (PA) drives the speakers with the received audio from the analog output of the CODEC from the audio and power supply IC.
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Page 35: Recommended Test Equipment And Service Aids
“Characteristics” column is included so that equivalent equipment may be substituted; however, when no information is provided in this column, the specific Motorola model listed is either a unique item or no substitution is recommended. Table 3. Recommended Test Equipment... -
Page 36: Field Programming Equipment
Recommended Test Equipment and Service Aids standard shop equipment items, and any equivalent item capable of the same performance may be substituted for the item listed. Table 4. Service Aids Motorola Part Description Application Number 81-80384M64 Housing Eliminator Fixture Special fixture that allows radio’s internal board to be mounted externally. -
Page 37: Performance Checks
Performance Checks Introduction This section covers performance checks used to ensure that the radio meets published specifications. The recommended test equipment listed in the previous section approaches the accuracy of the manufacturing equipment, with a few exceptions. Accuracy of the test equipment must be maintained in compliance with the manufacturer’s recommended calibration schedule. -
Page 38: Display Radio Test Mode (Models Ii/Iii)
Performance Checks Table 5. Initial Equipment Control Settings System Analyzer Test Set Power Supply Monitor Mode: Standard* Spkr/Load: Speaker Voltage: 7.5Vdc Receiver Checks PTT: OFF (center) DC On/Standby: Standby RF Control: GEN Meter Out: RX Volt Range: 10Vdc Output Level: -47 dBm Opt Sel: ON Current: 2.5 Amps Modulation: 1kHz tone... -
Page 39: Rf Test Mode
Performance Checks Table 6. Front-Panel Access Test-Mode Displays (Continued) Name of Display Description Appears Serial Number The radio’s serial number, as programmed in the Always codeplug ROM Size The memory capacity of the host FLASH part Always FLASHcode The FLASH codes as programmed in the codeplug Always NOTE: All displays are temporary and will expire without any user intervention. -
Page 40: Control Top And Keypad Test Mode
Performance Checks Table 7. Test Frequencies (Continued) Test 700/800 MHz RX 700/800 MHz TX Channel (MHz) (MHz) 869.9375 823.9875 851.0625 851.0125 860.0625 860.0125 869.9375 869.8875 Table 8. Test Environments No. of Display Description Function Tones Carrier Squelch RX: unsquelch if carrier detected TX: mic audio Tone RX: unsquelch if carrier and tone (192.8 Hz) -
Page 41: Non-Display Radio Test Mode (Model I)
Performance Checks 11. Press the PTT Button; “1/1” appears; release, “1/0” appears. 12. Keypad Checks: Model III Only— Press 0, “48/1” appears; release, “48/0” appears. Press 1, “49/1” appears; release, “49/0” appears. Press 2, “50/1” appears; release, “50/0” appears. Press 3, “51/1” appears; release, “51/0” appears. Press 4, “52/1”... -
Page 42: Rf Test Mode
Performance Checks 3b. Press the Top Button (Orange button) to stop the displays and put the radio into the RF test mode. Go to “RF Test Mode”, below. RF Test Mode When the ASTRO Digital XTS 5000 radio is operating in its normal environment, the radio's microcomputer controls the RF channel selection, transmitter key-up, and receiver muting, according to the customer codeplug configuration. -
Page 43: Table 9. Receiver Performance Checks
Performance Checks Table 9. Receiver Performance Checks Test Name System Analyzer Radio Test Set Comments Reference RF Control: Monitor TEST MODE PTT to continuous Frequency error to be ≤ ±1.2kHz Frequency CSQ channel* (during the Meter: RF Display performance check) Display: Bar Graphs programmed Freq: Selected radio TX freq. -
Page 44: Table 10. Receiver Tests For Astro Conventional Channels
Performance Checks Table 10. Receiver Tests for ASTRO Conventional Channels* Radio/Tuner Test Name System Analyzer Test Set Comments Software Bit Error rate Mode: Proj 25 Std Radio Tuner PTT to OFF (center) BER <0.01% (BER) Floor Software is RF Control: Gen required;... -
Page 45: Table 11. Transmitter Performance Checks
Performance Checks Table 11. Transmitter Performance Checks Test Name System Analyzer Radio Test Set Comments Frequency error to be ≥ Reference RF Control: Monitor TEST MODE PTT to continuous Frequency CSQ channel* (during the ±1.2kHz. Meter: RF Display performance check). Display: Bar Graphs programmed Freq: Selected radio TX... -
Page 46: Table 12. Transmitter Tests For Astro Conventional Channels
Performance Checks Table 12. Transmitter Tests for ASTRO Conventional Channels* Test Name System Analyzer Radio Test Set Comments RF Output Mode: Proj 25 Std Radio Tuner PTT to continuous Refer to Maintenance Power Software not (during Specifications page in front RF Control: Monitor used. -
Page 47: Radio Alignment Procedures
Radio Alignment Procedures Introduction This section describes both receiver and transmitter radio alignment procedures. General A personal computer (PC) and tuner software are required to align the radio. Refer to the applicable manual for installation and setup procedures for the software. -
Page 48: Softpot
Radio Alignment Procedures Softpot The alignment screens introduce the concept of the “softpot,” an analog SOFTware-controlled POTentiometer used for adjusting all transceiver alignment controls. Do NOT switch radios in the middle of any Alignment procedure. Always left-click the Close button on the screen to return to the MAIN menu screen before disconnecting the radio. -
Page 49: Radio Information
Radio Alignment Procedures Radio Information Figure 7 shows a typical Radio Information screen. Figure 7. Radio Information Screen Reference Oscillator Adjustment of the reference oscillator is critical for proper radio operation. Improper adjustment will result not only in poor operation, Alignment but also in a misaligned radio that will interfere with other users operating on adjacent channels. -
Page 50: Transmit Power Alignment
Radio Alignment Procedures 2. Left-click the PTT Toggle button on the screen to make the radio transmit. The screen indicates whether the radio is transmitting. 3. Measure the transmit RF frequency with your service monitor. 4. Adjust the reference oscillator’s softpot value until the measured value is as close as possible to the frequency shown on the screen. -
Page 51: Transmit Deviation Balance Alignment
Radio Alignment Procedures 7. Left-click the Program All button on the screen to dekey the radio and save the tuned values. 8. Left-click the Close button on the screen to return to the Transmitter Alignments menu. Figure 9. Transmit Power Alignment Screen (Typical) Transmit Deviation This alignment procedure balances the modulation contributions of the low- and high-frequency portions of a baseband signal. -
Page 52: Transmit Deviation Limit Alignment
Radio Alignment Procedures 3. Left-click the PTT Toggle button on the screen to make the radio transmit. The screen indicates whether the radio is transmitting. Figure 10. Transmit Deviation Balance Alignment Screen 4. Left-click the PTT Tone: Low button. 5. Measure the transmitted signal deviation of the radio with a service monitor. -
Page 53: Figure 11. Transmit Deviation Limit Alignment Screen
Radio Alignment Procedures NOTE: This alignment is required after replacing (or servicing) the VOCON board or the transceiver board. 1. Select the TX Deviation Limit alignment screen. The screen will indicate the transmit frequencies to be used. See Figure 11. Figure 11. -
Page 54: Front End Filter Alignment
Radio Alignment Procedures Front End Filter Alignment This procedure should only be attempted by qualified service personnel. C a u t i o n Definition This alignment procedure adjusts the front end receiver bandpass filters for best receiver sensitivity and selectivity. It should be performed for all test frequencies to allow for proper software interpolation for frequencies in between the test frequencies in the band (see Figure 12). -
Page 55: Bit Error Rate
Radio Alignment Procedures Figure 12. Front End Filter Alignment Screen Bit Error Rate Definition This screen is used to test the Bit Error Rate (BER) of the radio’s receiver at a desired frequency (see Figure 13). Bit Error Rate This screen contains the following fields: Fields Rx Frequency: This field selects the Receive Frequency directly in MHz. -
Page 56: Figure 13. Bit Error Rate Screen
Radio Alignment Procedures Continuous Operation: This field allows the user the option to repeat the BER test indefinitely. A selection of Yes will cause the radio to calculate BER on a continuous basis and update the results on this screen after each integration time. A selection of No will cause the BER test to execute for only one sample of the integration time and then update the display. -
Page 57: Transmitter Test Pattern
Radio Alignment Procedures Transmitter Test Pattern Definition This screen is used to transmit specific test patterns at a desired frequency so that the user can perform tests on the radio’s transmitter (see Figure 14). Transmitter Test This screen contains the following fields: Fields Tx Frequency: This field selects the Transmit Frequency directly in MHz. - Page 58 Radio Alignment Procedures Notes...
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Page 59: Encryption
Encryption Loading an 1. Refer to the key-variable loader (KVL) manual for equipment connections and setup. Encryption Key 2. Attach the KVL to the radio. The display shows “KEYLOADING.” All other radio functions, except for power down, backlight, and volume, are locked out. -
Page 60: Using The Keypad
Encryption SEL = saves the newly selected key and returns to the home display. 5. Press h, the PTT button, or D, E, or F directly below the ABRT menu, or turn the 16-Position Select knob to exit this menu. If the selected key is erased, the display shows “KEY FAIL”... -
Page 61: Using The Keypad
Encryption 4. To save the index, press D, E, or F directly below “SEL.” To exit this menu without changing the index selection, press h or the PTT button, or turn the 16-Position Select knob. Using the Keypad 1. Press U until the display shows “INDX.” 2. -
Page 62: Method 2 - All Keys Erased
Encryption Method 2 — All Keys NOTE: This is the method used for erasing the key in radios Erased with the “single key” option. 1. With the radio on, press and hold the Top Side button; while holding this button down, press the Top button. NOTE: DO NOT press the Top button before pressing the Top Side button, unless you are in an emergency situation;... -
Page 63: Disassembly/Reassembly Procedures
Disassembly/Reassembly Procedures Introduction This section gives detailed procedures for disassembling/reassembling XTS 5000 radios, and ensuring the submergibility of ruggedized radios. When performing these procedures, refer to “Exploded Views and Parts Lists” on page 67 and the diagrams that accompany the text. Items in parentheses ( ) refer to item numbers in the exploded view diagrams. -
Page 64: Battery
30 seconds after battery removal. C a u t i o n NOTE: The Motorola-approved battery shipped with the XTS 5000 radio is uncharged. Prior to using a new battery, charge it for a minimum of 16 hours to ensure optimum capacity and performance. -
Page 65: Belt Clip
Disassembly/Reassembly Procedures 2. Remove the battery from the radio. Figure 20. Remove the battery Belt Clip NOTE: The battery must be removed from the radio before the belt clip can be installed or removed. Attach the Belt Clip 1. Align the grooves of the belt clip with those of the battery. Grooves Slots Battery... -
Page 66: Universal Connector Cover
Disassembly/Reassembly Procedures 2. Slide the belt clip upward to remove it. Metal Figure 24. Remove the belt clip Universal Connector When the universal connector is not in use, keep it covered Cover with the universal connector cover. C a u t i o n Remove the Universal 1. -
Page 67: Attach The Universal Connector Cover
Disassembly/Reassembly Procedures Attach the Universal 1. Insert the hooked end of the cover into the slot above the connector. Press downward on the cover’s top to seat it in the Connector Cover slot. Slot Hooked End Figure 27. Hook the end into the slot 2. -
Page 68: Frequency Knob
Disassembly/Reassembly Procedures Frequency Knob NOTES: • Refer to Figure 29, the Partial Exploded View, and Table 15, the Partial Exploded View Parts List. Numbers in parentheses ( ) refer to item numbers in Figure 29 and Table 15. • The battery (56) should be removed from the radio before installing or removing the frequency knob (13). -
Page 69: Table 15. Partial Exploded View Parts List
Disassembly/Reassembly Procedures Table 15. Partial Exploded View Parts List ITEM MOTOROLA DESCRIPTION PART NO. 3305630Z01 LABEL, Motorola Bottom 3285757D01 MEMBRANE, Microphone Front 3385221D01 LABEL, Motorola, Front 1505579Z01 COVER, Universal Connector 3605371Z01 KNOB, Volume 4305372Z01 INSERT, Volume Knob Retainer 3205379W01 O-RING, Volume Torque... -
Page 70: Remove The Frequency Knob
Disassembly/Reassembly Procedures Remove the Frequency 1. Hold the radio in one hand so that the top of the radio faces upward, and the front of the radio faces you. Knob 2. With the other hand, grasp the frequency knob (13) and pull it upward, while rocking the knob back and forth, until it is free from the frequency knob retainer insert (11), or the insert is free from the shaft. -
Page 71: Volume Knob
Disassembly/Reassembly Procedures Volume Knob NOTES: • Refer to Figure 29. on page 44, the Partial Exploded View, and Table 15 on page 45, the Partial Exploded View Parts List. Numbers in parentheses ( ) refer to item numbers in Figure 29 and Table 15. •... -
Page 72: Radio Disassembly And Reassembly
Disassembly/Reassembly Procedures Radio Disassembly and Reassembly Disassembly 1. Turn off the radio by rotating the On/Off/Volume control fully counterclockwise until you hear a click. 2. Remove the antenna, the battery, and the universal connector cover or any accessory connected to the radio. NOTE: It is not necessary to remove the volume knob (6) and insert (7) or frequency knob (13) and insert (11) - Page 73 Disassembly/Reassembly Procedures board shield assembly (41), alternating diagonally across the shield. Remove the VOCON board shield assembly, with keypad flex assembly (37) (models II and III only) and clips still attached, from the casting. 10. Lift the VOCON board (44) up and away from the casting. NOTE: If the radio is equipped with hardware encryption, the encryption board (45) is attached to the back side of the VOCON board via a 40-pin connector.
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Page 74: Reassembly
Disassembly/Reassembly Procedures on page 47, remove the frequency knob, frequency insert, secure lever, lightpipe, volume knob, volume insert, and o-ring. 8. Using a thin, flat-bladed screwdriver, unsnap the left snap of the controls bracket assembly (34) first, then unsnap the right snap. 9. - Page 75 Disassembly/Reassembly Procedures step 10. Plug the 22-pin connector at the end of the keypad flex’s (43) tail into the connector on the VOCON board (44). 12. Reinstall the LCD module (38) and display locator pad (39). Position the LCD module, with the display locator pad facing upward, so that the connector on the flex points toward the bottom of the radio.
- Page 76 Disassembly/Reassembly Procedures 6. Install the main seal o-ring (55) around the casting assembly (51). 7. Reassemble the housing assembly (2) to the radio. 8. Inspect the main seal (55) for proper seating. Observe carefully to ensure that the main seal o-ring is not pinched between the housing (2) and the casting (51).
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Page 77: Ensuring Radio Submergibility
NLN9839 ordered separately, connects the vacuum hose to the radio’s casting. The vacuum pump kit is also used on Motorola ASTRO SABER R radios. The adapter with gasket is the same as that for the ASTRO XTS 3000R and XTS 3500 R. -
Page 78: Disassembly And Reassembly
Disassembly/Reassembly Procedures Miscellaneous Other items needed for testing the submersible radio include: Hardware • Large water container. • Deionized (DI) water • A supply of replacement seals, o-rings, and gaskets (refer to the ASTRO XTS 5000 R exploded view parts list). Disassembly and If disassembly and reassembly of the radio is required, refer to“Radio Disassembly and Reassembly”... -
Page 79: Pressure Test
Disassembly/Reassembly Procedures 4. Attach the open end of the hose to the adapter. 5. Place the radio on a flat surface with the casting facing upward. Place two or three drops of water on each slot of the label (62) that protects the vent port seal (61) on the casting. -
Page 80: Troubleshooting Leak Areas
Disassembly/Reassembly Procedures Pressure any greater than 1 psig may push air around the main seal. C a u t i o n 6. Maintain the pressure at 1 psig and submerge the radio into a water-filled container. Keep the vent port covered with your thumb while the radio is submerged. - Page 81 Disassembly/Reassembly Procedures Housing 1. If a leak occurs at the lens, universal connector, casting/housing interface, or PTT/Ratt button area of the housing, replace the housing. Referring to “Disassembly” on page 48: a. Remove the housing assembly (2) from the radio. b.
- Page 82 Disassembly/Reassembly Procedures 7. Referring to “Frequency Knob” on page 44 and “Volume Knob” on page 47, remove the frequency knob, frequency insert, secure lever, lightpipe, volume knob, volume insert, and o-ring. 8. Using a thin, flat-bladed screwdriver, unsnap the left snap of the controls bracket assembly (34) first, then unsnap the right snap.
- Page 83 Disassembly/Reassembly Procedures controls bracket assembly (34) first, then unsnap the right snap. 9. Remove the controls bracket assembly (34). 10. Remove the controls seal (35). 11. Disassemble the controls bracket assembly (34) by disengaging the snaps to remove the bottom bracket (33) 12.
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Page 84: Table 16. Submersible Radio Torque Specifications
Disassembly/Reassembly Procedures 5. Install a new battery contact (49) and a new battery contact seal (50), if necessary. When installing the battery contact seal, make sure that the ledge around Seal Ledge the outside of the seal completely Casting protrudes through the opening in the C a u t i o n casting and sits flush with the outside surface of the casting. - Page 85 Disassembly/Reassembly Procedures 4. Install a new vent port seal (61), covering the two vent port holes, in the small recessed area in the casting. Ensure that no oily substances come in contact with the seal. 5. Install a new seal label (62) over the vent port seal (61) in the larger recessed area in the casting.
- Page 86 Disassembly/Reassembly Procedures Notes...
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Page 87: Basic Troubleshooting
Component-level service information can be found in the “ASTRO Digital XTS 5000 Portable Radios Detailed Service Manual,” Motorola publication number 68P81094C31. Power-Up When the radio is turned on (power-up), the radio performs self-tests to determine if its basic electronics and software are in working order. -
Page 88: Operational Error Codes
Basic Troubleshooting Table 17. Power-Up Error Code Displays Error Description Corrective Action Code 01/02 FLASH ROM Codeplug Checksum Non-Fatal Error Reprogram the codeplug 01/12 Security Partition Checksum Non-Fatal Error Send radio to depot 01/20 ABACUS Tune Failure Non-Fatal Error Turn the radio off, then on 01/22 Tuning Codeplug Checksum Non-Fatal Error Send radio to depot... -
Page 89: Table 19. Receiver Troubleshooting Chart
Basic Troubleshooting Table 19. Receiver Troubleshooting Chart Correction or Test (Measurements Symptom Possible Cause Taken at Room Temperature) Radio Dead; Display Does Not 1. Dead Battery Replace with charged battery. Turn On 2. Blown Fuse Send radio to depot. 3. On/Off Switch 4. -
Page 90: Table 21. Encryption Troubleshooting Chart
Basic Troubleshooting Table 21. Encryption Troubleshooting Chart Symptom Possible Cause Corrective Action KEYLOAD No “ ” on Radio Display When Keyloading 1. Defective Keyload Cable Send radio to depot. Cable is Attached to the Radio Side Connector 2. Defective Radio FAIL Keyloader Displays “... -
Page 91: Exploded Views And Parts Lists
LABEL, Motorola Front (R Model) (part of item 2) NTN9838A DVI-XL Encryption Kit - UCM or 3385221D03 LABEL, Motorola Front (Yellow R Model) (part of item 2) NTN9839A DVP-XL Encryption Kit - UCM 1505579Z01 COVER, Universal Connector (part of item 2) - Page 92 Exploded Views and Parts Lists MAEPF-27209-O Model I Exploded View...
- Page 93 LABEL, Motorola Front (R Models) (part of item 2) NTN9838A DVI-XL Encryption Kit - UCM or 3385221D03 LABEL, Motorola Front (Yellow R Models) (part of item 2) NTN9839A DVP-XL Encryption Kit - UCM 1505579Z01 COVER, Universal Connector (part of item 2)
- Page 94 Exploded Views and Parts Lists MAEPF-27210-O Models II and III Exploded View...
- Page 95 NTN1624 BDN6666 BDN6676 BDN6730 BDN6782 NTN1625 BDN6667 BDN6726 BDN6731 NMN1020 NTN1663 BDN6668 BDN6727 BDN6732 NMN6245 NTN1736 A, Motorola, ASTRO, and XTS 5000 are trademarks of Motorola, Inc. *FMR-2014-1* © 2001 Motorola, Inc. Printed in U.S.A. 12/01. All Rights Reserved. FMR-2014-1...
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Page 96: Accessories
Accessories Motorola provides the following approved optional accessories to improve the productivity of the XTS 5000 portable two-way radio. Antennas NAF5037 800 MHz Whip, Halfwave (806-870 MHz) NAF5042 800 MHz Stubby, Quarterwave (806-870 MHz) NAF5080 700/800 MHz Whip (764-870 MHz) -
Page 97: Chargers
Accessories Chargers NTN1873 Single-Unit, Dual Rate, Rapid, Tri-Chemistry; 110 V NTN1874 Single-Unit, Dual Rate, Rapid, Tri-Chemistry; 220 V (2- prong Euro plug) NTN1875 Single-Unit, Dual Rate, Rapid, Tri-Chemistry 240 V (3- prong UK plug) NTN1177 Multi-Unit, Dual Rate, Rapid: 110 V NTN1178 Multi-Unit, Dual Rate, Rapid: 220 V (2-prong Euro plug) NTN1179... -
Page 98: Headset / Surveillance Accessories
Accessories Headset / (May require BDN6676D — 3.5 mm adapter jack that attaches to the radio) Surveillance BDN6645 Noise-Canceling Boom Mic Headset with PTT on earcup Accessories BDN6780 Earbud, Single with Mic and PTT Combined NMN6246 Ultralite Headset w/Boom Microphone NMN6258 Over the Head Headset w/ In Line PTT Earpieces... -
Page 99: Ear Microphones (Require Radio Interface Module)
Accessories BDN6636 Heavy-Duty VOX Headset with Throat Microphone (Requires BDN6673_) BDN6673 Cable, Headset Adapter NMN1020 Lightweight with Boom Mic to be Worn on Helmet or Safety Glasses NMN6245 Lightweight with Single-Sided Headset and In-Line PTT Switch NMN6259 Medium Weight, Behind-the-Head with In-Line PTT Switch RMN4049 Temple Transducer Ear Microphones... -
Page 100: Vehicular Adapters
Accessories Vehicular Adapters Accessories HMN4069 Next-Generation Mobile Mic HSN1006 Speaker, 6-Watt NKN6455 Cable, 6-Watt Speaker NTN1606 Vehicular Adapter, BNC, Open Face NTN1607 Vehicular Adapter, BNC, Closed Face NTN8270 Tool Wrench NTN8480 Vehicular Adapter Trunnion Kit NTN8560 Vehicular Adapter, Mini-U, Open Faced NTN8561 Vehicular Adapter, Mini-U, Closed Faced NTN9176... - Page 101 Accessories Notes...
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Page 102: Glossary
Frequency Generation Unit FLASHport™ A Motorola term that describes the ability of a radio to change memory. Every FLASHport radio contains a FLASHport EEPROM memory chip that can be software written and rewritten to, again and again. - Page 103 Glossary Open Architecture A controller configuration that utilizes a microprocessor with extended ROM and RAM. PC Board Printed Circuit board PCIC Power Control IC Private-Line ® tone squelch; a continuous sub-audible tone that is transmitted along with the carrier. Phase-Locked Loop; a circuit in which an oscillator is kept in phase with a reference, usually after passing through a frequency divider.
- Page 104 Glossary UART Universal Asynchronous Receiver Transmitter. µC Microcontrol unit (see MCU). Universal Serial Bus Voltage-Controlled Oscillator; an oscillator whereby the frequency of oscillation can be varied by changing a control voltage. VCOB IC Voltage-Controlled Oscillator Buffer IC Vocoder VOice enCODER; the DSP-based system for digitally processing the analog signals, includes the capabilities of performing voice compression algorithms or voice encoding.
- Page 105 Glossary Notes...
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Page 106: Index
Index encryption ..............35 erasing a key accessories (multikey only) — method 1 (key zeroization) approved ..............xvi antenna method 2 — (All Keys Erased) ......38 attach ..............39 care ................xvi remove ..............39 antennas ............... 71 field programming equipment .......12 audio adaptors ............71 FLASHport ..............2 frequency knob ............44 install ..............46... - Page 107 Index conventional ............35 using the keypad ..........36 trunked ..............35 using the menu ............35 selecting an index using the keypad ..........37 using the menu ............36 non-display radio test mode (model I) service aids ..............11 control top and keypad test mode ....18 specifications entering ..............17 700/800 MHz radios .........
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Page 108: Replacement Parts Ordering
Send written orders to the following addresses: Replacement Parts/ Federal Government Orders: International Orders: Test Equipment/Manuals/ Crystal Service Items: Motorola Inc. Motorola Inc. Motorola Inc. United States and Canada United States and Canada United States and Canada Accessories and Aftermarket... - Page 109 Motorola, Inc. 8000 W. Sunrise Blvd. Ft. Lauderdale, FL 33322 *6881094C28* 68P81094C28-O...