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Frigidaire Affinity 6000 Series Service Manual
Frigidaire Affinity 6000 Series Service Manual

Frigidaire Affinity 6000 Series Service Manual

Front load 3.5 cu. ft. washers
Table of Contents

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All About
Servicing
Affinity Front Load
6000 & 7000 Series
3.5 Cu. Ft. Washers
Electrolux Major Appliances; North America
250 Bobby Jones Expwy
Augusta, GA 30907
Publication #5995536298
March 2009

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Table of Contents
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Summary of Contents for Frigidaire Affinity 6000 Series

  • Page 1 All About Servicing Affinity Front Load 6000 & 7000 Series 3.5 Cu. Ft. Washers ™ Electrolux Major Appliances; North America 250 Bobby Jones Expwy Augusta, GA 30907 Publication #5995536298 March 2009...
  • Page 3: Section 1 Basic Information

    Section 1 Basic Information Safe Servicing Practices Avoid personal injury and/or property damage by observing important Safe Servicing Practices. Following are some limited examples of safe practices: 1. DO NOT attempt a product repair if you have any doubts as to your ability to complete the repair in a safe and satisfactory manner.
  • Page 4: Table Of Contents

    Safety Instructions ..........Cycle Options ............Protect Children ..........Washer Features ..........Prevent Fire ............Affinity 6000 Series Cycle Chart ......Serial / Model Number Breakdown ......Affinity 7000 Series Cycle Chart ......Drum Water Height ..........Troubleshooting Error Codes ........
  • Page 5 Section 6 Wiring Diagrams Siphon Break Hose ..........4-17 Affinity 7000 Series Wiring Diagram ...... Drain Pump ............4-17 Affinity 6000 Series Wiring Diagram ...... Drain Pump Disassembly ........4-18 Electric Water Level Sensor ........4-18 Drain Sump ............4-19 Drain Pump Outlet Hose ........
  • Page 6: Protect Children

    Section 1 Basic Information WARNING To prevent personal injury or damage to the washer, the electrical power cord must be plugged into a properly grounded and polarized 3-prong outlet. The third grounding prong must never be removed. Never ground the washer to a gas pipe. Do not use an extension cord or an adapter plug.
  • Page 7: Serial / Model Number Breakdown

    Section 1 Basic Information Serial Number Breakdown 4 D 8 2 8 1 2 3 4 5 Incremented unit number Production Week Last Digit of Production Year Product Identification Manufacturing Facility Model Number Breakdown A W F 3 5 1 Bundle/ Product Color...
  • Page 8: Control

    Section 1 Basic Information Control The control is mounted to the back of the console. (See Figure 1-3) The control: 1. Provides power to the dispenser solenoids, wax motor, door lock solenoid, drain pump and speed control board. 2. Sends signals to the speed control board to tell it Figure 1-3.
  • Page 9: Pressure Switch

    Section 1 Basic Information Door Lock Assembly (Continued) Pressure Switch (Select models) When a cycle is selected and the start pad is touched, The pressure switch is mounted to the right side panel the control board applies power to the coil. The under the top of the washer and controls the water level magnetic field of the coil pulls the locking fork down and in the washer.
  • Page 10: Electronic Water Level Sensor

    Section 1 Basic Information Electronic Water Level Sensor Electronic Water The electronic water level sensor is mounted to the right Level Sensor side panel under the top of the washer and controls the water level in the washer. (See Figure 1-9) The electronic water level sensor is made up of an electronic board and a bellow inside a sealed chamber.
  • Page 11 Section 1 Basic Information The following line drawings and text explains basic valve operation. When the valve is in a closed position, the solenoid is not energized. Water has bled through the diaphragm bleed orifi ce placing incoming line pressure on top of the diaphragm.
  • Page 12: Water Temperature

    Section 1 Basic Information Water Temperature When AUTO TEMP switch is set to HOT/COLD in the wash cycle, the hot solenoid is activated and the bleach solenoid is deactivated for all except the last fi ll in rinse. Auto Temp For the last rinse fi...
  • Page 13: Automatic Dispenser

    Section 1 Basic Information Automatic Dispenser The automatic dispenser for detergent, liquid bleach and fabric softener system is made up of the dispenser cavity, and a removable drawer with three cavities: one for detergent, one for bleach and one for fabric softener. A plastic conveyer is snapped to the bottom of the drawer to direct the outputs from the bleach and softener chambers to the dispenser housing outlet channel.
  • Page 14 Section 1 Basic Information This path allows the water to bypass the dispenser drawer and enter the tub by the advanced rinsing technology hose connected between the cavity and the bellows. (See Figure 1-25) Figure 1-27. Figure 1-25. The detergent dispenser channel receives water from the right-hand input, as viewed from the front of the washer.
  • Page 15 Section 1 Basic Information Detergent is dispensed at the start of the cycle, but bleach and fabric softener are not dispensed until later in the cycle. The bleach and softener cavities in the drawer have tubes molded into the bottom of them. These tubes allow bleach or fabric softener to be added to their cavity without being dispensed as long as the liquid is below the top of the tubes.
  • Page 16: Drain Pump

    Section 1 Basic Information For water to enter the fabric softener channel, both the left and right inlets must be activated. As the water from the left inlet pass over the channel, it collides with the water from the right inlet. This collision changes the water path directing it to the front of the cavity and into the fabric softener channel.
  • Page 17: Speed Control

    Section 1 Basic Information Speed Control Bellows The bellows is a rubber sleeve that seals the suspended The speed control board is mounted to the base plate of outer tub to the stationary cabinet front at the tub the washer in the left rear corner of the washer. The opening.
  • Page 18: Warranty Information

    Section 1 Basic Information Major Appliance Warranty Information Your appliance is covered by a one year limited warranty. For one year from your original date of purchase, Electrolux will pay all costs for repairing or replacing any parts of this appliance that prove to be defective in materials or workmanship when such appliance is installed, used and maintained in accordance with the provided instructions.
  • Page 19: Section 2 Installation Information

    Section 2 Installation Information WARNING To reduce the risk of fire, electrical shock, or injury when using a Frigidaire Affinity Washer, follow basic safety precautions including the following: Read all instructions before operating the washer. Before performing any type of service or installation, make sure that electric power to the washer is disconnected.
  • Page 20: Pre-Installation Requirements

    Section 2 Installation Information Pre-Installation Requirements Grounding Requirements Tools and materials needed for installation: WARNING • Channel lock adjustable pliers Improper connection of the equipment grounding conductor can result in a risk of electrical shock. • Phillips, straight, & square bit screw-drivers Check with a licensed electrician if you are in doubt as •...
  • Page 21: Unit Dimensions

    Section 2 Installation Information 27” 2-1/2” (68.98) (6.35) 27-3/4” 24” 8-1/2” 6-3/4” (60.33) (60.98) (21.59) (17.15) 33-1/2” (85.09) 23” 22” (58.42) (55.88) 2-5/8” 3-5/8” 27” (6.67) (9.21) (68.58) 25-5/8” (65.09) 28-1/4” (71.76) Figure 2-2. Unit Dimensions NOTE A pedestal accessory, Model No. APWD15W, specifically designed for this washer may be used when elevating the washer for ease of use.
  • Page 22: Water Supply Requirements

    Section 2 Installation Information Water Supply Requirements Hot and cold water faucets MUST be installed within 42 inches (107 cm) of the washer’s water inlet. The faucets MUST be 3/4 inch (1.9 cm) with threading for laundry hose connection. Water pressure MUST be between 30 and 120 psi.
  • Page 23: Clearance Requirements Installation In A Recess Or Closet

    Section 2 Installation Information Clearance Requirements Installation in a Recess or Closet IMPORTANT MINIMUM INSTALLATION CLEARANCES - Inches (cm) SIDES REAR FRONT DO NOT INSTALL THE WASHER: Alcove 0” (0 cm) 0”(0 cm)* 0” (0 cm) 1. In an area exposed to dripping water or outside Under- 0”...
  • Page 24: Leveling Washer

    Section 2 Installation Information Leveling Washer Excessive noise and vibration can be prevented by properly leveling the washer. 1. For free standing installation and with the washer in it’s final position, place a level on top of the washer. Adjust the leveling legs so the washer is level front- to-rear and side-to-side, and stable corner-to-corner.
  • Page 25: Connecting Drain And Electrical

    Section 2 Installation Information Connecting Drain and Electrical 1. Snap one end of the drain hose hanger (shipped in washer drum) onto the drain hose. Continue wrapping it around the hanger and snap it in place. 2. Place the hook end of the drain hose in the drain opening.
  • Page 26: Washer And Dryer 15" Drawer Pedestal Installation

    Section 2 Installation Information Washer and Dryer 15” Drawer Pedestal Screws Screws Installation The Affinity Series washers and dryers use the same Rear Bracket Rear Bracket pedestal. Tools needed: Foam Level 9/16” open end wrench #2 Phillips screwdriver Washer/Dryer Installation Kit Pedestal Top NOTE This kit is intended to be installed by persons having...
  • Page 27 Section 2 Installation Information Pedestal Installation 5. Set the washer down onto the pedestal making sure the washer base is behind the front brackets of the pedestal. 6. Align the sides of the washer with the sides of the pedestal and attach the washer to the rear brackets using four #10 screws (2 per bracket) as shown in Figure 2-11.
  • Page 28 Section 2 Installation Information Notes 2-10...
  • Page 29: Section 3 Electronic Control

    Cancel Spin Only Buttons Options Spin Speed Soil Level Start/Pause Temperature Cycle Selection Knob Figure 3-1. Affinity 6000 Series Control Panel Temperatures with Spin Speeds with Cycles with Light Dryer Features with Indicators Light Indicators Light Indicators Light Indicators Deep Clean...
  • Page 30: Operating Steps

    Section 3 Electronic Control Affinity Series Control Panel Layout • As a safety measure, the door will automatically lock during the entire wash cycle and the Door Lock indicator will be lit. Operating Steps • To add a forgotten item to the wash drum, press 1.
  • Page 31: Cycle Settings

    Section 3 Electronic Control Normal Cycle Settings The Normal cycle provides 15 minutes of reversing Appropriate wash and rinse water temperatures, fi nal tumble wash action for normally soiled loads. Stain Clean, spin speed and soil level settings for each cycle will Extra Rinse and Extended Spin are available options.
  • Page 32: Cycle Options

    Section 3 Electronic Control Spin Speed Signal Volume Maximum, Fast, Medium and Slow speeds are available A signal will sound at the end of the cycle this option is for each cycle. The fi nal spin speed and duration vary selected.
  • Page 33: Affinity 6000 Series Cycle Chart

    Section 3 Electronic Control Affinity 6000 Series Cycle Chart...
  • Page 34: Affinity 7000 Series Cycle Chart

    Section 3 Electronic Control Affi nity 7000 Series Cycle Chart...
  • Page 35: Reading Error Codes

    Section 3 Electronic Control Section 3 Electronic Control Error Codes To Clear Latest Stored Error Code • Turn the Program Knob to start position, Spin Only. The electronic control has self diagnostics error codes • Press START/PAUSE to start the cycle and save it. built in that cover most products failures.
  • Page 36: Diagnostic Test

    Section 3 Electronic Control Section 3 Electronic Control Diagnostic Test Exiting Diagnostic Mode The diagnostic test is used to check individual washer There are two options for exiting the Diagnostic Test component function only. mode and returning the washer to normal operation: a) Unplug the power cord, wait 5-8 seconds, then To Start The Test: reconnect the power cord OR...
  • Page 37: Failure Code Chart

    Section 3 Electronic Control Failure code chart Failure code Fault condition Check Fill time to long. Refer to test (1). Water leak in tub or air leak in air bell. Refer to test (2). Water not pumping out fast enough. Refer to test (3).
  • Page 38 Section 3 Electronic Control Failure code Fault condition Check Console control problem Replace the control board. Console control problem Replace the control board. Incoming power frequency out of limits. Refer to test (15) Incoming line voltage above 130 VAC. Check voltage at the outlet. If below 130 VAC replace the control board.
  • Page 39: Tests 6-16

    Section 3 Electronic Control Tests Test Check Correction Test 1: 1. Is the incoming water flow normal? Yes. Go to step (4). No. Go to step (2) 2. Are the incoming water faucets turned on? No. Turn water faucets on. Yes.
  • Page 40 Section 3 Electronic Control Test Check Correction Test 6: 1. Is the loading door closed? No. Close the door. Yes. Go the step (2). 2. Disconnect the plug from J2 on the control Open. Check the door strike. If good, replace board and check for continuity between the the door switch assembly.
  • Page 41: Jacks And Plugs

    Section 3 Electronic Control Speed Control Board Jacks and Plugs Control Panel Control Board Circuits: Power to the speed control board. J2 & J3 Door switch assembly circuits. J4, J9 & J12 Water inlet and drain pump circuits. Codes to the speed control board. Thermal sensor circuit.
  • Page 42: Operation Speeds

    Section 3 Electronic Control Operation speeds: Agitate Speed - RPM (Deep Clean Sanitary, Heavy, Normal, Quick, and Prem Pres) ......47 Agitate Speed - RPM (Hand Wash, Delicate, and Wool)..............32 Spin speeds 6000 Series Models 7000 Series Models Deep Clean Sanitary Heavy Duty, Normal &...
  • Page 43: Section 4 Component Teardown

    Component Teardown This section explains how to access and remove components from a Frigidaire 6000 and 7000 Series Affinity Washer, and has been arranged in such a way as to simulate which components would need to be removed first in order to gain access to other components.
  • Page 44: Door Strike

    Section 4 Component Teardown This section will describe how to access and remove Loading Door Breakdown serviceable components from the washer. Unless stated, 1. Remove the loading door from the washer and place the procedure will be the same on all models. Unless it on a soft flat surface.
  • Page 45: Top Panel

    Section 4 Component Teardown Loading Door Breakdown (continued) Light Switch Removal 3. With inner liner removed, the door hinge lifts out. 1. Disconnect the washer from electrical supply, (See Figure 4-5) remove the top panel and open the loading door. 4.
  • Page 46: Detergent Drawer

    Section 4 Component Teardown Detergent Drawer Removal 1. Pull the drawer out until it hits the stop. 2. Push down on the release tab and pull the drawer out. (See Figure 4-10 & 4-11)) Figure 4-10. Figure 4-12. Push To Remove Release Tabs Figure 4-11.
  • Page 47: Releasing The Bellows (Door Boot) From Front Panel

    Section 4 Component Teardown Releasing The Bellows (Door Boot) From Front Door Safety Switch Removal Panel 1. Disconnect the washer from the electrical supply. The front of the bellows is installed over the lip of the 2. Release the bellows from the front panel. door opening in the front panel and held in place by a 3.
  • Page 48: Console

    Section 4 Component Teardown Console Removal 1. Disconnect the washer from the electrical supply, remove the top panel and detergent drawer. 2. Remove the (2) screws, one on each end, holding the console to the top of the side panels. (See Figure 4-19) 3.
  • Page 49: Electronic Control Board

    Section 4 Component Teardown Electronic Control Board Removal Removing the interface board 1. Disconnect the washer from the electrical supply 1. Disconnect the washer from the electrical supply and remove the console. and remove the electronic control. 2. Lay the console on a soft flat surface, remove the 2.
  • Page 50: Light Socket

    Section 4 Component Teardown Light Socket Removal Front Panel Removal 1. Disconnect the washer from the electrical supply 1. Disconnect the washer from the electrical supply and remove the top panel. and release the console. 2. Disconnect the (2) wires from output side of the 2.
  • Page 51: Removing The Heater Control Board

    Section 4 Component Teardown Removing the heater control board Removing the transformer and heater control board mounting bracket 1. Disconnect the washer from the electrical supply and remove the top panel. 1. Disconnect the washer from the electrical supply, remove the top panel and release the console. 2.
  • Page 52: Console Mounting Bracket

    Section 4 Component Teardown Console Mounting Bracket Removal Bellows Removal 1. Disconnect the washer from the electrical supply 1. Disconnect the washer from the electrical supply remove the console and front panel. remove the console and front panel. 2. Release wiring harness from the back of brace and 2.
  • Page 53: Reinstalling Or Replacing The Bellows

    Section 4 Component Teardown Reinstalling Or Replacing The Bellows 1. Using liquid dishwasher soap to lubricate the groove on the bellows will make it easier to the slip the groove on the bellows onto the lip of the tub. 2. There is a tab and an arrow on the top of the tub lip and a slot in the groove and an arrow at the top of the bellows.
  • Page 54: Weight Ring

    Section 4 Component Teardown Weight Ring Removal External Drain Hose Removal The weight ring is secured to the front of the outer 1. Release the clamp and pull the hose off the coupler. wash tub assembly with five carriage bolts. The bellows (See Figure 4-48) does not have to be completely removed to access and remove the weight ring.
  • Page 55: Overflow/Vent Tube

    Section 4 Component Teardown Overflow/Vent Tube Removal Water Inlet Valve Removal The water inlet/ overflow vent tube grommet supports NOTE the hot and cold water inlet fittings and the overflow tube. The overflow tube must be removed prior to The water valves and water valve harness connectors removing the grommet.
  • Page 56: Water Inlet Screen

    Section 4 Component Teardown Water Inlet Valve Removal Water Inlet Screen Removal 4. Remove the (2) screws, one on each side, holding Water inlet screens are located in the ends of the water the water inlet valve assembly to the detergent inlet tubs to filter the incoming water.
  • Page 57: Suspension Springs

    Section 4 Component Teardown Suspension Springs Removal Top Center Brace Removal 1. Disconnect the washer from the electrical supply 1. Disconnect the washer from the electrical supply and remove the top panel. and remove the top panel. 2. It is necessary to hook the top of the spring, raise it 2.
  • Page 58: Detergent Dispenser Outlet Hose

    Section 4 Component Teardown Detergent Cavity Assembly Removal 7. Release the (2) tabs, one on each side, locking the housing to the console mounting panel. 1. Disconnect the washer from the electrical supply, (See Figure 4-66) remove the drawer and the top panel. 8.
  • Page 59: Drain Pump

    Section 4 Component Teardown Detergent Dispenser Outlet Hose Removal Drain Pump Removal 1. Disconnect the washer from the electrical supply 1. Disconnect the washer from the electrical supply and remove the top panel. and remove the front panel. 2. Release the overflow/vent tube and slide it back. 2.
  • Page 60: Drain Pump Disassembly

    Section 4 Component Teardown Drain Pump Disassembly Electric Water Level Sensor Removal 1. The drain pump check valve is located in the outlet 1. Disconnect the washer from the electrical supply of the pump. (See Figure 4-74) and remove the top panel. 2.
  • Page 61: Drain Sump

    Section 4 Component Teardown Drain Sump Drain Pump Outlet Hose Removal 1. Disconnect the washer from the electrical supply 1. Disconnect the washer from the electrical supply and remove the front panel. and remove the top and front panel. 2. Loosen the clamp at the tub. (See Figure 4-79) 2.
  • Page 62: Rear Access Panel

    Section 4 Component Teardown Drain Hose Coupler Removal Drive Belt Removal 1. Disconnect the washer from the electrical supply The drive belt (6 rib flat Poly-V) is used to transmit and remove the top panel. power from the motor pulley to the tub. The belt is constructed of a material that stretches, which makes 2.
  • Page 63: Drive Motor

    Section 4 Component Teardown Drive Motor Removal Speed Control Board Assembly Removal 1. Disconnect the washer from the electrical supply 1. Disconnect the washer from the electrical supply and remove the rear access panel and the belt. and remove the front panel and rear access panel. 2.
  • Page 64: Speed Control Board Assembly

    Section 4 Component Teardown Speed Control Board Assembly Removal Right Hand Air Shock Absorber Removal (continued) 1. Disconnect the washer from electrical supply. 5. Release the latch on each end of the speed control 2. Remove the front panel and the rear access panel. housing and raise the top flap.
  • Page 65: Heating Element

    Section 4 Component Teardown Left Hand Air Shock Absorber Removal Heating Element Removal 1. Disconnect the washer from electrical supply. The heating element is held and sealed to the tub by compressing the rubber gasket between the two metal 2. Remove the front panel and the rear access panel. mounting plates of the element.
  • Page 66: Air Bell

    Section 4 Component Teardown Air Bell Removal Tub Assembly Removal 1. Disconnect the washer from the electrical supply 1. Disconnect the washer from the electrical supply and remove the front panel. and the hot and cold water hoses. 2. Remove the (2) hoses, (1) from each end. 2.
  • Page 67: Tub Assembly

    Section 4 Component Teardown Tub Assembly Removal (continued) 11. Lift the cabinet off the tub. (See Figure 4-102) 12. Turn the tub over and remove the (23) screws holding the two halves of the tub together. (See Figure 4-103) 13. Lift off the front half of the tub. (See Figure 4-104) Use caution in handling the spin basket.
  • Page 68: Spin Basket Vanes

    Section 4 Component Teardown 15. The seal between the (2) tub halves is placed in the Spin Basket Vanes Removal groove of the rear half and can be lifted out. There are three plastic vanes mounted to the spin basket (See Figure 4-106) to aid in the washing action during the wash cycle.
  • Page 69: Section 5 Troubleshooting

    Section 5 Troubleshooting The following troubleshooting chart involves problems arising from improper washing techniques and are not valid service issues. Many washing problems involve poor soil and stain removal, residues of lint and scum, and fabric damage. For satisfactory washing results, follow these suggestions provided by The Soap and Detergent Association. For Troubleshooting the electronic control and error codes, See Section Three Electronic Control.
  • Page 70 Section 5 Troubleshooting Problem Cause Correction Residue or powder 1. Undissolved detergent. 1. Increase water temperature using hottest on dark items; 2. Some nonphosphate granular water safe for fabric. stiff, harsh fabrics. detergents can combine with 2. Do not overload washer. hard water minerals to form a 3.
  • Page 71 Section 5 Troubleshooting The following troubleshooting chart involves common concerns that are not the result of defective workmanship or materials in this washer. Some problems below involve improper installation and issues arising from the users household water supply. See the Use and Care guide for the unit in question and the Installation Section in this manual.
  • Page 72 Section 5 Troubleshooting Problem Cause Correction Residue left in 1. Heavily soiled items. 1. Heavily soiled items. Wipe drum with a drum. nonabrasive household cleanser, then rinse. Shake or brush excess dirt and sand from items before washing. Water collects in 1.
  • Page 73: Section 6 Wiring Diagrams

    Section 6 Wiring Diagrams Affinity 7000 Series Wiring Diagram ON SELECT MODELS LEVEL SENSOR BLACK/RED C4.1 C5.5 C3.2 C5.3 C4.3 TAN/BLACK C4.4 C5.1 BLACK/RED C3.1 PRESSURE BLACK/RED C3.1 SWITCH C4.4 PINK/BLK C4.4 PUMP PUMP OPTION B OPTION A OPTION A OR B Sample Schematic BLEACH for 7000 series.
  • Page 74: Affinity 6000 Series Wiring Diagram

    Section 6 Wiring Diagrams Affinity 6000 Series Wiring Diagram LEVEL SENSOR J9 C4.1 C5.5 C4.3 C5.3 C4.4 C5.1 BLACK/RED J12 C3.1 Always use diagram PINK/BLK J4 C4.4 BLACK/RED with product PUMP DISPENSER VALVE BLEACH EVENT WASH BLEACH PURP BLACK/RED C4.3...

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