ABB EBN853 Operating Instructions Manual
Power electronic unit
for control of contrac actuators
in the explosion protection area
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Operating Instructions
Power Electronic Unit
EBN853, EBN861 (Contrac)
42/68-830-EN
Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Leistungselektronik/EBN853, EBN861 (Contrac) @ 13\mod_1191827957187_3101.doc @ 127187
For Control of Contrac Actuators
in the explosion protection area
®
P R O F I
PROCESS FIELD BUS
B U S
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Table of Contents
Related Manuals for ABB EBN853
Summary of Contents for ABB EBN853
- Page 1 Operating Instructions Power Electronic Unit EBN853, EBN861 (Contrac) 42/68-830-EN Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Leistungselektronik/EBN853, EBN861 (Contrac) @ 13\mod_1191827957187_3101.doc @ 127187 For Control of Contrac Actuators in the explosion protection area ® P R O F I PROCESS FIELD BUS B U S...
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Page 2: Operating Instructions
Tel.: +49 551 905-534 Fax: +49 551 905-555 CCC-support.deapr@de.abb.com © Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright. It assists the user with the safe and efficient operation of the device. -
Page 3: Table Of Contents
EBN853 ..............................13 3.1.2 EBN861 ..............................14 Factory default..............................15 Installation................................15 4.1.1 EBN853 ..............................15 4.1.2 EBN861 ..............................16 Electrical connection ............................17 Cable shield..............................18 5.1.1 Signal part .............................18 5.1.2 Motor ..............................18 Terminal connection diagrams ........................19 5.2.1 Power Electronic Unit EBN853 (Contrac) .....................19 42/68-830-EN EBN853, EBN861 (Contrac) - Page 4 8.1.2 Error ..............................29 Alarm diagram ..............................29 Error diagram ...............................30 Trouble shooting ...............................31 10 Technical data..............................32 10.1 Power Electronic Unit EBN853 (Contrac) ....................32 10.2 Power Electronic Unit EBN861 (Contrac) ....................33 11 Appendix ................................34 11.1 Permits and certifications ..........................34 12 Index ...................................36...
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Page 5: Safety
Proper use Pos: 4.5 /Sicherheit/Aktorik/Leistungselektroniken/EBN853, EBN861/Bestimmungsgemäße Verwendung @ 13\mod_1191936036531_3101.doc @ 129182 The power electronic units for type EBN853 and EBN861 with the interconnection shown in these operating instructions are used to control electrical actuators in the series RHD... or RSD..Do not use these actuators for any other purpose. Otherwise, a hazard of personal injury or of damage to or impairment of the operational reliability of the device may arise. -
Page 6: Warranty Provision
Important The symbol indicates operator tips or especially useful information. This is not a message for a dangerous or damaging situation. Pos: 4.12 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBN853, EBN861 (Contrac) 42/68-830-EN... -
Page 7: Name Plate
F-N r. / No. Software Version M00361 Fig. 2 1 Associated actuator 4 Number of the non-list version 2 Ratings for force/torque and speed 5 Installed software version 3 Serial number of electronic unit 6 Free for customer-specific entry 42/68-830-EN EBN853, EBN861 (Contrac) -
Page 8: Name Plate For Hardware Description
The installation, commissioning and maintenance of the device may only be carried out through trained specialist personell authorized by the plant operator. The specialist personnel must have read and understood the manual and comply with its instructions. Pos: 4.17 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBN853, EBN861 (Contrac) 42/68-830-EN... -
Page 9: Returning Devices
WEEE directive 2002/96/EC. Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw materials. If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. -
Page 10: 1.11 Storage Conditions
Pos: 4.23 /Überschriften/1.1/1-spaltig/J - L/Lagerbedingungen @ 8\mod_1176907016921_3101.doc @ 84229 1.11 Storage conditions Pos: 4.24 /Sicherheit/Aktorik/Leistungselektroniken/EBN853, EBN861/Lagerbedingungen @ 13\mod_1191936604390_3101.doc @ 129230 The units may be stored under moist and aggressive condition for a short time. The equipment is protected against external corrosive influences. However, direct exposure to rain, snow, etc., must be avoided. -
Page 11: 1.14 Operating Safety Information
Downdating the actuator operating system (UAPM software version) is not permitted. Refer to the valid operating instructions for the engineering software ECOM688. The operating instructions are available for download on the internet. Pos: 7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-830-EN EBN853, EBN861 (Contrac) -
Page 12: Design And Function
Sensor connection area (anti-condensation heater, optional) Motor with temperature sensor Sensor electronic unit Actuator sensor Motor connection area Gearing Contrac actuator in explosion-proof design M00190 Fig. 4: Ex design Pos: 8.3 /Überschriften/1.1/1-spaltig/A - C/Baugruppen @ 13\mod_1191919723796_3101.doc @ 128776 EBN853, EBN861 (Contrac) 42/68-830-EN... -
Page 13: Modules
Modules Pos: 8.4 /Aufbau und Funktion/Aktorik/Leistungselektroniken/EBN853, EBN861/Baugruppen EBN853 @ 13\mod_1191919828953_3101.doc @ 128822 The power electronic units EBN853, EBN861 (Contrac) consist of 2 housing halves, one holding the connection components (EBN853) and the transformer, the other holding the electronics and the commissioning and service field (ISF) for "local operation" and actuator setup. -
Page 14: Ebn861
Fig. 8: EBN861 connection area 1 Commissioning and service field (ISF) 4 Mains supply terminals 2 Hinge screws 5 Motor terminals 3 Cover screws 6 Signal terminals Pos: 8.6 /Überschriften/1.1/1-spaltig/A - C/Auslieferungszustand @ 13\mod_1191937947421_3101.doc @ 129278 EBN853, EBN861 (Contrac) 42/68-830-EN... -
Page 15: Factory Default
Installation Factory default Pos: 8.7 /Aufbau und Funktion/Aktorik/Leistungselektroniken/EBN853, EBN861/Auslieferungszustand @ 13\mod_1191937999000_3101.doc @ 129321 Unless otherwise specified by the user, the power electronic units are delivered with the following standard configuration: Behavior in 0/100 % end position: Observe rated torque/force Setpoint function: Linear;... -
Page 16: Ebn861
5. Insert the cable through the cable gland and connect according to the connection diagram. 6. Check that the cable connections are properly seated, tighten cable gland, and close the cover of the connection box. Pos: 11 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBN853, EBN861 (Contrac) 42/68-830-EN... -
Page 17: Electrical Connection
Use a certified cut-off unit for the thermal motor monitoring. Permitted units are, e.g.: - ABB motor temperature monitoring unit SD 241 B - 3 RN 1011-1 CK 00 , Ex II (2) GD , PTB 01 ATEX 3218, Siemens Pos: 12.3 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830... -
Page 18: Cable Shield
Pos: 12.7 /Überschriften/1.1.1/1-spaltig/Motor @ 10\mod_1182501159359_3101.doc @ 108596 5.1.2 Motor Pos: 12.8 /Elektrischer Anschluss/Aktorik/Antriebe/Allgemein/Kabelschirm Motor @ 10\mod_1182501238328_3101.doc @ 108619 The cable shield must be connected to the motor in a proper manner. Pos: 12.9 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBN853, EBN861 (Contrac) 42/68-830-EN... -
Page 19: Terminal Connection Diagrams
Important For more information regarding footnote 1) see chapter Electrical connection, page 17. Pos: 12.14 /Elektrischer Anschluss/Aktorik/Antriebe/Allgemein/Elektrischer Anschluss Leistungselektronik EBN853 (EX) @ 10\mod_1182165664453_3101.doc @ 107576 Important The electrical connection is provided by terminals on the actuator and on the electronic unit. - Page 20 Electrical connection 5.2.1.2 PROFIBUS DP Fig. 11: Electrical connection: PROFIBUS DP option Pos: 12.15 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBN853, EBN861 (Contrac) 42/68-830-EN...
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Page 21: Power Electronic Unit Ebn861 (Contrac)
Pos: 12.17 /Überschriften/1.1.1.1/1-spaltig/Analog / Binär @ 10\mod_1182230113218_3101.doc @ 107842 5.2.2.1 Analog / digital Pos: 12.18 /Elektrischer Anschluss/Aktorik/Antriebe/Leistungselektroniken/EBN853, 861/Hinweis 1) Potenzialausgleich @ 14\mod_1194425809156_3101.doc @ 136747 Important For more information regarding footnote 1) see chapter Electrical connection, page 17. Pos: 12.19 /Elektrischer Anschluss/Aktorik/Antriebe/Allgemein/Elektrischer Anschluss Leistungselektronik EBN861 (EX) @ 10\mod_1182165694015_3101.doc @ 107599 Important The electrical connection is provided by terminals on the actuator and on the electronic unit. - Page 22 Fig. 13: Electrical connection: PROFIBUS DP option Important * For separate heat supply, protect the heater with 2 … max. 6 A medium time-lag fuses (e.g., Neozed D01CE14). Pos: 12.20 /Elektrischer Anschluss/Aktorik/Antriebe/Leistungselektroniken/Allgemein/Externe Sicherung für EBN861 @ 13\mod_1191924499046_3101.doc @ 128869 EBN853, EBN861 (Contrac) 42/68-830-EN...
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Page 23: External Fuse For Ebn861
Pos: 12.21 /Überschriften/1.1/1-spaltig/J - L/Konfiguration der Binärsignal Ein- / Ausgänge @ 13\mod_1191932843203_3101.doc @ 128989 Configuration of digital input/output signals Pos: 12.22 /Elektrischer Anschluss/Aktorik/Antriebe/Leistungselektroniken/EBN853, 861/Vorraussetzung Binärsignal @ 13\mod_1191932242484_3101.doc @ 128943 To control the actuator via digital input 1, the unit must be switched to AUTO mode: The digital inputs can be enabled via the user interface in the configuration software (standard configuration). -
Page 24: Downstream From Step Controller
Important The commissioning and service field is located on the electronic unit. Pos: 14.4 /Konfiguration, Parametrierung/Aktorik/Antriebe/Leistungselektroniken/EBN853, EBN861/Hinweis ECOM688 @ 17\mod_1199701769718_3101.doc @ 149843 Important Observe the information about using the engineering software Save & Restore or ECOM688 in chapter 2.2. -
Page 25: Operating Elements Of The Service Field (Isf)
2 button to end the adjustment process. 5 LED for 0% position: Depending on the flash rate, this LED indicates either adjustment, position saved or error. Pos: 15.1 /Überschriften/1/G - I/Inbetriebnahme und Servicefeld (ISF) @ 5\mod_1167725076390_3101.doc @ 53680 42/68-830-EN EBN853, EBN861 (Contrac) -
Page 26: Commissioning And Service Field (Isf)
Context-sensitive online Help can be called at any time via the graphical user interface. Important The RS232 communication cable provides a conductive ground connection between the computer and the Contrac electronic unit. If the PC is grounded, a ground loop may form in the system. EBN853, EBN861 (Contrac) 42/68-830-EN... -
Page 27: Defining The Initial Position (0% Or 100%)
9. If the range selected for the actuator is too small, both LEDs begin to flash again at 4 Hz and the setup procedure must be repeated with a larger value (min. actuator travel). (Information regarding actuator travel on the model plate) 42/68-830-EN EBN853, EBN861 (Contrac) -
Page 28: Correcting Settings
(default setting). If the digital function is switched off, the actuator switches to automatic mode immediately after completing the adjustment process. Pos: 16 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBN853, EBN861 (Contrac) 42/68-830-EN... -
Page 29: Alarms / Errors
& & & & Actuator Stop Actuator Safety pos. last moves in setpoint desired operating mode Alarm Signal Saved Alarms (Reset Option) General Alarm Display ON Pos: 17.7 /Überschriften/1.1/1-spaltig/D - F/Fehler Schema @ 13\mod_1191918225828_3101.doc @ 128753 42/68-830-EN EBN853, EBN861 (Contrac) -
Page 30: Error Diagram
ON & Saved Fairure (Reset Option) Analog output 1 ... 3.5 mA with "Low alarm" 21.5 ... 25 mA with "High alarm" General Fairure Display ON Pos: 17.9 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBN853, EBN861 (Contrac) 42/68-830-EN... -
Page 31: Trouble Shooting
Actuator in limit range of drive the actuator back into the end position positioning sensor operating range and connect it to the valve / damper re-adjust the operating range Pos: 18 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-830-EN EBN853, EBN861 (Contrac) -
Page 32: Technical Data
10 Technical data Pos: 19.2 /Überschriften/1.1/1-spaltig/J - L/Leistungselektronik EBN853 (Contrac) @ 7\mod_1168607105593_3101.doc @ 58955 10.1 Power Electronic Unit EBN853 (Contrac) Pos: 19.3 /Technische Daten / Datenblatt/Aktorik/Antriebe/Leistungselektroniken/Leistungselektronik EBN853 (Contrac)/Allgemeine Daten @ 7\mod_1168592452859_3101.doc @ 58787 Power Electronic Unit EBN853 (Contrac) Protection Class... -
Page 33: Power Electronic Unit Ebn861 (Contrac)
12,5 A RSD200-5.0 13,0 A External fuse safety fuse 35 A (Lindner) + thermal circuit breaker 16 A (ETA) fuse and circuit breaker are part of shipment Pos: 20 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-830-EN EBN853, EBN861 (Contrac) -
Page 34: Appendix
− Conforms with EMC directive 89/336/EEC. − Conforms with the machinery directive 2006/42/EC. By placing the CE mark on its devices, ABB Automation Products GmbH declares its conformance with these directives. Pos: 21.4 /Anhang/Aktorik/Allgemein/Hinweis zum Download-Bereich (Aktorik) @ 10\mod_1182172251781_3101.doc @ 107696... - Page 35 Which substances have had contact with the device? We hereby certify that the devices/parts shipped were cleaned and are free from any dangerous or poisonous materials. City, Date Signature and company stamp Pos: 22 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-830-EN EBN853, EBN861 (Contrac)
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Page 36: Index
Operator liability ............8 Design and function ..........12 Disposal ..............9 Permits and certifications.........34 Personnel qualification..........8 Downloads ...............34 Power Electronic Unit EBN853 (Contrac) ..19, 32 EBN853..............13, 15 Power Electronic Unit EBN861 (Contrac) ..21, 33 PROFIBUS DP...........20, 22 EBN861..............14, 16 ECOM688 ..............11 Proper use ..............5 Electrical installation safety information....10... - Page 38 ABB has Sales & Customer Support The Company’s policy is one of continuous product expertise in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/instrumentation Printed in the Fed. Rep. of Germany (02.2008) ©...