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ABB IRB 1200-5/0.9 Product Manual
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ABB IRB 1200-5/0.9 Product Manual

Irb 1200 series
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Summary of Contents for ABB IRB 1200-5/0.9

  • Page 1 Product manual, spare parts IRB 1200...
  • Page 2 Trace back information: Workspace R17-1 version a7 Checked in 2017-03-22 Skribenta version 5.1.011...
  • Page 3 Product manual, spare parts IRB 1200-5/0.9 IRB 1200-5/0.9 type A IRB 1200-5/0.9 type B IRB 1200-7/0.7 IRB 1200-7/0.7 type A IRB 1200-7/0.7 type B IRC5 Document ID: 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    Spare part versions for the tubular on Type A robots ........2.3.6 Spare part versions for the tubular cover on Clean Room robots ...... Index Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 6 This page is intentionally left blank...

  • Page 7: Overview Of This Manual

    • repair personnel. Prerequisites Maintenance/repair/installation personnel working with an ABB Robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work. Organization of chapters The manual is organized in the following chapters: Chapter...
  • Page 8 Spare part items that belong to SafeMove 2 added. • Spare part lists restructured based on options. • Plug on base added to options IP67 and Foundry Plus. Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 9: Product Documentation, Irc5

    This listing is based on the type of information in the documents, regardless of whether the products are standard or optional. All documents listed can be ordered from ABB on a DVD. The documents listed are valid for IRC5 robot systems.
  • Page 10 Operating manual - IRC5 Integrator's guide • Operating manual - IRC5 with FlexPendant • Operating manual - RobotStudio • Operating manual - Trouble shooting IRC5 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 11: Spare Parts And Exploded Views

    (rear interface), Clean Room and SafeMove 2-supported Manipulator cable harness without Ethernet (rear interface), food grade lubrication and SafeMove 2-supported Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 12 Air connector set without Eth- Includes tubular flange, air ernet hole in flange connectors and seal bolts. Replace if damaged. Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 13 M12 plug (CP/CS) 3HAC047538-001 RJ 45 plug (CP/CS) 3HAC047540-001 Ethernet cable harness for upper arm 3HAB3772-19 O-ring Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 14 1 Spare parts and exploded views 1.1 Spare parts - electrical parts Continued Spare part illustration xx1400000653 xx1400000675 Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 15 1 Spare parts and exploded views 1.1 Spare parts - electrical parts Continued xx1400000824 xx1400000830 Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 16 1 Spare parts and exploded views 1.1 Spare parts - electrical parts Continued xx1400000832 xx1600001040 Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 17 Type B of IRB 1200 on page Battery includes protection circuits. Only replace with a specified spare part or an ABB-approved equivalent. Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 18 1 Spare parts and exploded views 1.1 Spare parts - electrical parts Continued Spare part illustration xx1600002099 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 19: Spare Parts - Base

    3HAC061271-001 Base, Clean Room and SafeMove 2-sup- ported 3HAC061272-001 Base, food grade lubrication and Safe- Move 2-supported Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 20 Replace if damaged. 3HAC044690-001 Cable protection sleeve inside base 3HAB3772-86 O-ring 3HAC049667-001 Base bottom cover (standard configuration) Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 21 3HAC058566-001 Gasket for rear base cover 3HAC049630-001 Mechanical stop set, axis 1 3HAC056483-001 Plug Spare part illustration xx1400000655 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 22: Spare Parts - Swing

    IP40/IP67 robots on page 3HAC059700-001 Swing, Clean Room Swing, food grade lubrication Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 23 Swing cover, food grade lubric- ation 3HAC056727-001 Gasket on swing cover 3HAC045688-001 Gasket of axis-2 sealing ring 3HAC044677-001 Axis-2 sealing ring Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 24 3HAC058568-001. See Spare part versions for the axis-1 sealing ring on IP40/IP67 robots on page Replace if damaged. Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 25 For information on which sealing ring to be ordered, see Spare part versions for the axis-1 sealing ring on IP40/IP67 robots on page Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 26 1 Spare parts and exploded views 1.3 Spare parts - swing Continued Spare part illustration xx1400000656 Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 27 1 Spare parts and exploded views 1.3 Spare parts - swing Continued xx1600000270 xx1600001281 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 28: Spare Parts - Housing

    For information on which housing (IRB 1200-7/0.7 ) to be ordered, see Spare part versions for the housing on Type A robots on page For information on which housing (IRB 1200-5/0.9 ) to be ordered, see Spare part versions for the housing on Type A robots on page...
  • Page 29 3HAC059684-001 Housing small cover 3HAC056142-001 Housing small cover, Clean Room Housing small cover, food grade lubrica- tion Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 30 1 Spare parts and exploded views 1.4 Spare parts - housing Continued Spare part illustration xx1400000657 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 31: Spare Parts - Housing Extender Unit

    FPC unit, axis 4 3HAB3701-48 Radial sealing with dust lip 3HAC044641-007 M2 variseal sealing 3HAC053685-001 Screw sealing plug Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 32 1 Spare parts and exploded views 1.5 Spare parts - housing extender unit Continued Spare part illustration xx1400000658 xx1600000271 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 33: Spare Parts - Lower Arm

    Lower arm, Clean Room (IRB 1200-5/0.9 Lower arm, food grade lubrication (IRB 1200-5/0.9 ) Spare part illustration xx1400000826 Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 34 EIB/SMB cover 3HAC056137-001 EIB/SMB cover, Clean Room EIB/SMB cover, food grade lubrication 3HAC049637-001 Mechanical stop set, axis 2 Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 35 1 Spare parts and exploded views 1.6 Spare parts - lower arm Continued Spare part illustration xx1400000659 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 36: Spare Parts - Tubular

    Spare part illustration xx1400000829 Tubular parts Spare part list Spare part number Description 3HAC044869-001 Washer Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 37 For information on which tubular cover for Clean Room robots to be ordered, see Spare part versions for the tubular cover on Clean Room robots on page Spare part illustration xx1400000660 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 38: Spare Parts - Tilt Unit Parts

    FPC unit, axis 5 3HAC044641-012 T40 variseal sealing 3HAC044666-001 Protection cover for axis-6 turning disk Spare part illustration xx1400000661 Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 39 1 Spare parts and exploded views 1.8 Spare parts - tilt unit parts Continued xx1600001041 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 40: Spare Parts - Motors

    The axis-1 gear unit and axis-1 motor is part of the complete base spare part assembly, see Spare parts - base on page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 41: Spare Parts - Axis-2 Motor

    The axis-2 motor is part of the complete axis-2 drive unit spare part assembly, see Spare parts - axis-2 drive unit on page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 42: Spare Parts - Axis-3 Motor

    The axis-3 motor is part of the complete axis-3 drive unit spare part assembly, see Spare parts - axis-3 drive unit on page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 43: Spare Parts - Axis-4 Motor

    Spare part list - axis-4 motor parts Spare part number Description 3HAC047479-001 Motor flange 3HAC044694-001 Timing belt 3HAC044689-001 Motor bracket Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 44 1 Spare parts and exploded views 1.9.4 Spare parts - axis-4 motor Continued Spare part illustration Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 45: Spare Parts - Axis-5 Motor

    Motor with pulley, SafeMove 2-supported. Spare part list - axis-5 motor parts Spare part number Description 3HAC044657-001 Timing belt Spare part illustration xx1400000666 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 46: Spare Parts - Axis-6 Motor

    The axis-6 motor is part of the complete axis-5 and axis-6 drive unit spare part assembly, see Spare parts - axis-5 and axis-6 drive unit on page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 47: Spare Parts - Gears

    The axis-1 gear unit and axis-1 motor is part of the complete base spare part assembly, see Spare parts - base on page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 48: Spare Parts - Axis-2 Drive Unit

    Drive unit, food grade lubrication and SafeMove 2-supported. Spare part list - axis-2 drive unit parts Spare part number Description 3HAC048939-001 O-ring Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 49 1 Spare parts and exploded views 1.10.2 Spare parts - axis-2 drive unit Continued Spare part illustration xx1400000669 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 50: Spare Parts - Axis-3 Drive Unit

    Drive unit, food grade lubrication and SafeMove 2-supported. Spare part list - axis-3 drive unit parts Spare part number Description 3HAC048939-002 O-ring Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 51 1 Spare parts and exploded views 1.10.3 Spare parts - axis-3 drive unit Continued Spare part illustration xx1400000670 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 52: Spare Parts - Axis-4 Gearbox

    Spare part list - axis-4 gearbox parts Spare part number Description 3HAC044687-001 Pulley 3HAC044685-001 Gearbox sleeve 3HAC049631-001 Shaft Spare part illustration xx1400000671 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 53: Spare Parts - Axis-5 And Axis-6 Drive Unit

    Spare part list - axis-5 and axis-6 drive unit parts Spare part number Description 3HAC044641-008 M2 variseal sealing Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 54 1 Spare parts and exploded views 1.10.5 Spare parts - axis-5 and axis-6 drive unit Continued Spare part illustration xx1400000673 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 55: Spare Parts - Information Labels

    FOOD GRADE ABB Robotics Products AB LUBRICATION TYPE LABEL Barcodes/Streckkod CP/CS connection IRB 1200-7/0.7 CP/CS connection IRB 1200-5/0.9 Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 56 IRB 1200 Option Description Illustration Calibration label Warning label Flash xx1300001091 Instruction label Lifting of robot xx1400000518 Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 57 3HAC 2577-1/ 04 xx1400000519 UL label Rating label Warning label Tip risk when loosening bolts 3HAC 037277-001 xx1400000527 Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 58 1.11 Spare parts - information labels Continued Clean Room label xx1600001074 Foundry Plus label xx1600001075 Type A label xx1600002136 Type B label xx1600002137 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 59: Spare Parts - Axis Calibration Items

    Protective plug for bushing xx1600001042 3HAC059557-001 Protective plug for bushing, Clean Room Protective plug for bushing, food grade lubrication xx1600001043 Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 60 Axis Calibration method. There are two bushings each on axes 1, 2, 3, 4 and 5. Axis 6 has only one bushing. xx1600001035 Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 61 1 Spare parts and exploded views 1.12 Spare parts - Axis Calibration items Continued xx1600001044 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 62: Spare Parts - Options

    1.13 Spare parts - options 1.13 Spare parts - options Options Spare part list Spare part number Description 3HAC16738-1 Signal lamp Spare part illustration xx1400000667 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 63: Robot Description

    Axis Calibration. Those robots which are not equipped for Axis Calibration are simply named IRB 1200 (no type specified). Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 64: Type B Of Irb 1200

    The type label on the base of the robot tells if the robot supports SafeMove 2. Those robots are named IRB 1200 Type B. Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 65: Description Of Spare Part Versions

    3HAC056657-001 Order: Base 3HAC057999-001 has a hole on • base 3HAC059553-001 the side of the base. xx1600000051 Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 66 3HAC059553-001 3HAC058386-001 Order: Base 3HAC059553-001 has a bushing • base 3HAC059553-001 for fitting calibration tool for Axis Calib- ration. xx1600001037 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 67: Spare Part Versions For The Swing On Ip40/Ip67 Robots

    3HAC058001-001 xx1600000052 3HAC058000-001 3HAC056656-001 Order: Look underneath the swing, there is • swing 3HAC059554-001 a groove. xx1600000053 Continues on next page Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 68 3HAC059554-001 3HAC058387-001 Order: The swing has a bushing for fitting • swing 3HAC059554-001 calibration tool for Axis Calibration. xx1600001038 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 69: Spare Part Versions For The Axis-1 Sealing Ring On Ip40/Ip67 Robots

    + V-ring 3HAC058001-001 xx1600000126 3HAC058568-001 3HAC058568-001 Order: The sealing ring is flat and the • sealing ring 3HAC058568- edge is thinner. xx1600001039 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 70: Spare Part Versions For The Housing On Type A Robots

    3HAC059681-001 has no painting, while that on 3HAC059722-001 3HAC058393-001 Order: housing 3HAC059722-001 • housing (IRB 1200-5/0.9 is painted. ): 3HAC059722-001 xx1600001129 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 71: Spare Part Versions For The Tubular On Type A Robots

    3HAC059693-001 001 has no painting, while that on tubular 3HAC059723-001 is 3HAC059723-001 3HAC058390-001 Order: painted. • tubular with sleeve: 3HAC059723-001 xx1600001128 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 72: Spare Part Versions For The Tubular Cover On Clean Room Robots

    3HAC056144- xx1600001117 3HAC059708-001 3HAC058929-001 Order: Tubular cover 3HAC059708-001 • tubular cover, clean has eight screw holes. room: 3HAC059708- xx1600001118 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.

  • Page 73: Index

    Index Index type A, 63 type B, 64 Product manual, spare parts - IRB 1200 3HAC046984-001 Revision: D © Copyright 2014 - 2017 ABB. All rights reserved.
  • Page 76 ABB AS, Robotics Robotics and Motion Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 22 87 2000 ABB Engineering (Shanghai) Ltd. Robotics and Motion No. 4528 Kangxin Highway PuDong District SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc.

This manual is also suitable for:

Irb 1200-7/0.7 type aIrb 1200-5/0.9 type aIrb 1200-7/0.7 type bIrb 1200-5/0.9 type bIrb 1200-7/0.7

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