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ABB drives for water Firmware manual ACQ580 pump control program...
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List of related manuals Drive manuals and guides Code (English) ACQ580 pump control program firmware manual 3AXD50000035867 ACQ580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware 3AXD50000035866 manual ACQ580-01 quick installation and start-up guide for 3AXD50000035755 frames R0 to R5...
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Table of contents 1. Introduction to the manual 2. Start-up, control with I/O and ID run 3. Control panel 4. Default configuration 5. Program features 6. Parameters 7. Additional parameter data 8. Fault tracing 9. Fieldbus control through the embedded fieldbus interface (EFB) 10.
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2017 ABB Oy. All Rights Reserved. 3AXD50000035867 Rev C EFFECTIVE: 2017-06-21...
Applicability The manual applies to the ACQ580 pump control program (version 2.03.0.0). To check the firmware version of the control program in use, see system information (select Menu - System info - Drive) or parameter 07.05 Firmware version...
Further information (inside of the back cover, page 417) describes how to make product and service inquiries, get information on product training, provide feedback on ABB Drives manuals and find documents on the Internet. Related documents List of related manuals on page (inside of the front cover).
Introduction to the manual 9 Categorization by frame (size) The ACQ580 is manufactured in several frames (frame sizes), which are denoted as RN, where N is an integer. Some information which only concern certain frames are marked with the symbol of the frame (RN).
ACX-AP-x Assistant control panel, advanced operator keypad for communication with the drive. The dedicated assistant control panel for the ACQ580 is ACH-AP-H (Hand-Off-Auto panel). The ACQ580 offers limited support of ACS-AP-I and ACS-AP-W. You can use parameters and Primary settings menus with ACS-AP-I and parameters and I/O with ACS-AP-W.
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Introduction to the manual 11 Term/abbreviation Explanation FSCA-01 Optional RSA-485 adapter module ID run Motor identification run. During the identification run, the drive will identify the characteristics of the motor for optimum motor control. IGBT Insulated gate bipolar transistor Intermediate circuit link.
ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
Start-up, control with I/O and ID run 13 Start-up, control with I/O and ID run Contents of this chapter The chapter describes how to: • perform the start-up • start, stop, change the direction of the motor rotation and adjust the speed of the motor through the I/O interface •...
14 Start-up, control with I/O and ID run How to start up the drive How to start up the drive using First start assistant on the Hand-Off- Auto control panel Safety Do not start-up the drive unless you are a qualified electrician. Read and obey the instructions in chapter Safety instructions at the beginning of the Hardware manual of the drive.
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Start-up, control with I/O and ID run 15 1 – First start assistant guided settings: Language, date and time, and motor nominal values Have the motor or pump name plate data at hand. Power up the drive. The First start assistant guides you through the first start-up.
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If you do not want to change the default name (ACQ580), continue by pressing (Next). For information on editing text, see ACQ580 firmware manual (3AXD50000035867 [English]). Hint: Name the drive, for example, Pump 1. Refer to the motor or pump nameplate for the following nominal value settings of the motor.
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Start-up, control with I/O and ID run 17 Adjust the limits according to your needs. • Go to the edit view of a selected row by pressing • Scroll the view with Go to the next view by pressing (Next). If you want to make a backup of the settings made so far, select Backup and press (Next).
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18 Start-up, control with I/O and ID run 2 – Additional settings in the Primary settings menu Make any additional adjustments, for example, pump protections, starting from the Main menu – press (Menu) to enter the Main menu. Select Primary settings and press (Select) In the Primary settings menu, select Pump protections and press...
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Start-up, control with I/O and ID run 19 3 – Hand/Off/Auto operation The drive can be in remote control or local control, and in local control there are additionally two different modes. Remote control: Drive is controlled from the I/O or the fieldbus.
20 Start-up, control with I/O and ID run How to control the drive through the I/O interface The table below describes how to operate the drive through the digital and analog inputs when: • the motor start-up is performed, and •...
Start-up, control with I/O and ID run 21 How to perform the ID run The drive automatically estimates motor characteristics using Standstill ID run when the drive is started for the first time in vector control and after any motor parameter (group 99 Motor data) is changed.
22 Start-up, control with I/O and ID run ID run procedure with the ID Run assistant Pre-check WARNING! The motor will run at up to approximately 50…80% of the nominal speed during the ID run. The motor will rotate in the forward direction. Make sure that it is safe to run the motor before performing the ID run! De-couple the motor from the pump.
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Start-up, control with I/O and ID run 23 If the control modes is scalar, select Control mode and press (Select) (or ) and continue to the next step. Select Vector control and press (Select) Warning message Identification run is shown for a moment.
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24 Start-up, control with I/O and ID run Check that AI is scaled correctly for the control mode in use. In speed control mode, check that 12.20 AI1 scaled at AI1 max = 1500 or 1800 rpm. In scalar control mode, check 12.20 AI1 scaled at AI1 max = 50 or 60 Hz.
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Start-up, control with I/O and ID run 25 After the ID run is completed, text Done is shown on row ID run.
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26 Start-up, control with I/O and ID run...
Control panel 27 Control panel Contents of this chapter This chapter contains instructions for removing and reinstalling the assistant control panel and briefly describes its display, keys and key shortcuts. For more information, see ACX-AP-x assistant control panels user’s manual (3AUA0000085685 [English]). Removing and reinstalling the control panel To remove the control panel, press the retaining clip at the top (1a) and pull it forward from the top edge (1b).
28 Control panel To reinstall the control panel, put the bottom of the container in position (1a), press the retaining clip at the top (1b) and push the control panel in at the top edge (1c). Layout of the control panel Layout of the control panel display The arrow keys Left softkey...
Control panel 29 Layout of the control panel display In most views, the following elements are shown on the display: 1. Control location and related icons: Indicates how the drive is controlled: • No text: The drive is in local control, but controlled from another device. The icons in the top pane indicate which actions are allowed: Text/Icons Starting from this...
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4. Drive name: If a name has been given, it is displayed in the top pane. By default, it is “ACQ580”. You can change the name on the control panel by selecting Menu - Primary settings - Clock, region, display (see page 62).
Hand, Off and Auto The ACQ580 can be in local or external control. The local control has two modes: Hand and Off. See also the diagram in section Local control vs.
32 Control panel Off key ( • Stops the drive and switches to the Off mode. Auto key ( Auto • In local control: The drive will switch to external control. Key shortcuts The table below lists key shortcuts and combinations. Simultaneous key presses are indicated by the plus sign (+).
Default configuration 33 Default configuration Contents of this chapter This chapter describes the intended use, operation and default control connections of the application.
34 Default configuration Water default This is the default configuration of control connections for water and waste water applications. Default control connections for the Water default Reference voltage and analog inputs and outputs Signal cable shield (screen) Output frequency/speed reference: 0…10 V 1…10 kohm AGND Analog input circuit common...
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Default configuration 35 Terminal sizes: R0…R5: 0.2…2.5 mm (24…14 AWG): Terminals +24V, DGND, DCOM, B+, A-, DGND, Ext. 24V 0.14…1.5 mm (26…16 AWG): Terminals DI, AI, AO, AGND, RO, STO R6…R9: 0.14…2.5 mm (all terminals) Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) Notes: Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.
Local control vs. external control The ACQ580 has two main control locations: external and local. In local control there are additionally two different modes: Off mode and Hand mode. In the Off mode, the drive is stopped. In the Hand mode, the drive is running.The initial reference in the Hand mode is copied from the drive reference.
38 Program features Drive External control (= Programmable logic controller) Local control Embedded fieldbus interface Fieldbus adapter (Fxxx) Control panel or Drive composer PC tool (optional) MOTOR Extra inputs/outputs can be added by installing an optional I/O extension module (CMOD-01, CMOD-02 or CHDI-01) in drive slot. ...
Program features 39 External control When the drive is in external control, control commands are given through • the I/O terminals (digital and analog inputs), or optional I/O extension modules • the fieldbus interface (via the embedded fieldbus interface or an optional fieldbus adapter module).
40 Program features Operating modes of the drive The drive can operate in several operating modes with different types of reference. The mode is selectable for each control location (Local, EXT1 and EXT2) in parameter group 19 Operation mode. An overview of the different reference types and control chains is shown below.
Program features 41 Special control modes In addition to the above-mentioned control modes, the following special control modes are available: • Process PID control. For more information, see section Process PID control (PID/Loop controller) (page 57). • Emergency stop modes OFF1 and OFF3: Drive stops along the defined deceleration ramp and drive modulation stops.
42 Program features Drive configuration and programming The drive control program performs the main control functions, including speed and frequency control, drive logic (start/stop), I/O, feedback, communication and protection functions. Control program functions are configured and programmed with parameters. Drive control program Speed control Frequency control Drive logic...
Program features 43 Adaptive programming Conventionally, the user can control the operation of the drive by parameters. However, the standard parameters have a fixed set of choices or a setting range. To further customize the operation of the drive, an adaptive program can be constructed out of a set of function blocks.
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44 Program features Inputs available to the adaptive program Input Source Ready to start 06.16 Drive status word 1, bit 3 Tripped 06.11 Main status word, bit 3 At setpoint 06.11 Main status word, bit 8 Limiting 06.16 Drive status word 1, bit 7 Ext1 active 06.16 Drive status word...
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Program features 45 Outputs available to the adaptive program Output Target Set 1 setpoint 2 40.17 Set 1 setpoint 2 source Set 1 feedback 1 40.08 Set 1 feedback 1 source Set 1 feedback 2 40.09 Set 1 feedback 2 source Set 1 gain 40.32 Set 1 gain Set 1 integration time...
46 Program features Control interfaces Programmable analog inputs The control unit has two programmable analog inputs. Each of the inputs can be independently set as a voltage (0/2…10 V) or current (0/4…20 mA) input with parameters. Each input can be filtered, inverted and scaled. Settings Parameter group 12 Standard AI...
Program features 47 Programmable relay outputs The control unit has three relay outputs. The signal to be indicated by the outputs can be selected by parameters. Two relay outputs can be added by using a CMOD-01 multifunction extension module or a CHDI-01 115/230 V digital input extension module.
48 Program features Fieldbus control The drive can be connected to several different automation systems through its fieldbus interfaces. See chapters Fieldbus control through the embedded fieldbus interface (EFB) (page 363) and Fieldbus control through a fieldbus adapter (page 391).
Program features 49 Pump control features Note: ABB recommends reading the pump manufacturer’s instructions for optimal performance. Reference ramping Acceleration and deceleration ramping times can be set individually for speed and frequency reference (Menu - Primary settings - Ramps).
50 Program features The following examples describes the first, second and third stage of acceleration in quick ramp mode. • First stage of acceleration (a) is to lift the impeller so that the fluid protects the bearings and sealings. Otherwise, the pump can get damaged. For example, 0 Hz to 25/30 Hz with ramp time of 1 second.
Program features 51 Critical speeds/frequencies Critical speeds (sometimes called “skip speeds”) can be predefined for applications where it is necessary to avoid certain motor speeds or speed ranges because of, for example, mechanical resonance problems. The critical speeds function prevents the reference from dwelling within a critical band for extended times.
52 Program features User load curve (Condition monitoring) The User load curve provides a supervisory function that monitors an input signal as a function of frequency or speed, and load. It shows the status of the monitored signal and can give a warning or fault based on the violation of a user defined profile. The user load curve consists of an overload and an underload curve, or just one of them.
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Program features 53 The user load curve can also, over a longer time period, be used to demonstrate when the efficiency of a pump system may be dropping so it can be used along with a maintenance trigger. Settings Parameter group 37 User load curve (page 210).
54 Program features Pump cleaning The pump cleaning function is mainly used in wastewater applications to prevent solid particles from being stuck on the pump impellers or in the piping. This function consists of a programmable sequence of forward and reverse rotations of the pump to shake off and remove any residue or rags on the impeller or piping.
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Program features 55 1. The pump system meets the triggering conditions defined by parameter 83.10 Pump cleaning action. At this conditions, normal operation stops and the drive uses the target time defined in parameter 83.26 Time to zero-speed to reach zero speed.
56 Program features Cleaning count monitoring The cleaning count monitoring function calculates the number of cleaning cycles inside a user-defined monitoring window. Too frequent cleaning attempts may indicate a pump problem (such as blockage) that the pump cleaning function cannot solve alone but it requires manual inspection and cleaning.
Program features 57 Process PID control (PID/Loop controller) There are two built-in process PID controllers (PID set 1 and PID set 2) in the drive. The controller can be used to control process variables such as pressure or flow in the pipe or fluid level in the container.
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58 Program features Example: The drive controls a pressure boost pump. The water consumption falls at night. As a consequence, the process PID controller decreases the motor speed. However, due to natural losses in the pipes and the low efficiency of the centrifugal pump at low speeds, the motor would never stop rotating.
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Program features 59 Tracking In tracking mode, the PID block output is set directly to the value of parameter 40.50 (or 41.50) Set 1 tracking ref selection. The internal I term of the PID controller is set so that no transient is allowed to pass on to the output, so when the tracking mode is left, normal process control operation can be resumed without a significant bump.
60 Program features Intelligent pump control (IPC) The Intelligent pump control (IPC) system can be used to control the speed/frequency of multiple pumps in a pump system. Each pump is connected to a separate drive. The IPC system supports redundancy, so that in case of a pump failure or a drive is disconnected for maintenance, the system still continues the operation with the remaining drives.
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Program features 61 Smooth pump transitions The figure below shows the smooth pump transitions with different ramp times. Frequency (Hz) Process PID output of the current master Start level Normal ramp IPC smooth acceleration Starting time (76.62) speeds (40.01) Quick ramp 1/2 (82 Pump pro- tections) Time (t)
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62 Program features Pump priorities The pumps are prioritized based on energy efficiency and process demand. High – more energy efficient pumps Normal – less energy efficient pumps Low – pumps which do not run unless process demands You can select the pump priority with parameter 76.77 Pump priority.
Program features 63 Single pump control (PFC) The Single pump control (PFC) is used in pump systems consisting of one drive and multiple pumps. The drive controls the speed of one of the pumps and in addition connects (and disconnects) the other pumps directly to the supply network through contactors.
64 Program features Soft pump control (SPFC) The Soft pump control (SPFC) logic is a variant of the PFC logic for pump and alternation applications where lower pressure peaks are desirable when a new auxiliary motor is to be started. The SPFC logic is an easy way to implement soft starting of direct on line (auxiliary) motors.
Program features 65 Level control The Level control function can be used to control the water level in tank filling or emptying application. The function supports up to eight pumps. The function can be enabled by setting parameter 76.21 Multipump configuration Level control - Emptying Level control -...
66 Program features The digital high level and low level sensors can be used to generate a warning or fault when the water level in the container raises or falls to the abnormal operation area. The analog level sensor connected to an analog input measures the water level. Settings Parameter group 76 Multipump configuration...
Program features 67 Dry run protection The Dry run protection function can be used to protect the pump from getting dry. The figure below illustrates the operation of dry run protection function. Torque (%) Normal operation No flow Pump running dry Speed (rpm) 1000 1400...
68 Program features Flow calculation The flow calculation function provides a reasonably accurate (typically ±3…6%) calculation of the flow without the installation of a separate flow meter. The flow is calculated on the basis of parameter data such as pump inlet and outlet diameters, pressure at pump inlet and outlet, height difference of pressure sensors, and pump characteristics.
Program features 69 Notes: • The flow calculation function cannot be used for invoicing purposes. • The flow calculation function cannot be used outside the normal operating range of the pump. • Head points in HQ curve are expected to be in descending order (H1 > H2 > H3 > H4 >...
70 Program features Timed functions The base entity of Timed functions is called a Timer. A Timer can be active based on time of the day, day of the week and season of the year. In addition to these time related parameters, the Timer activation can be influenced by so called exceptional days (configurable as holiday or workday).
Program features 71 Motor potentiometer The motor potentiometer is, in effect, a counter whose value can be adjusted up and down using two digital signals selected by parameters 22.73 Motor potentiometer up source 22.74 Motor potentiometer down source. When enabled by 22.71 Motor potentiometer function, the motor potentiometer assumes the value set by...
72 Program features Motor control Motor types The drive supports asynchronous AC induction, permanent magnet (PM) and synchronous reluctance motors (SynRM). Motor identification The performance of vector control is based on an accurate motor model determined during the motor start-up. A motor Identification magnetization is automatically performed the first time the start command is given.
Program features 73 IR compensation for scalar motor control IR compensation (also known as Motor voltage voltage boost) is available only when the motor control mode is scalar. When IR compensation IR compensation is activated, the drive gives an extra voltage boost to the motor at low speeds.
74 Program features Speed control performance figures The table below shows typical performance figures for speed control. Speed control Performance Static accuracy 20% of motor nominal load slip Dynamic accuracy < 10% s with 100% torque step (with default speed t (s) controller tuning) Dynamic accuracy...
Program features 75 Power loss ride-through See section Undervoltage control (power loss ride-through) on page 80. U/f ratio The U/f function is only available in scalar motor control mode, which uses frequency control. The function has two modes: linear and squared. In linear mode, the ratio of voltage to frequency is constant below the field weakening point.
76 Program features The drive monitors the motor status continuously, also during flux braking. Therefore, flux braking can be used both for stopping the motor and for changing the speed. The other benefits of flux braking are: • The braking starts immediately after a stop command is given. The function does not need to wait for the flux reduction before it can start the braking.
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Program features 77 DC hold The function makes it possible to lock the rotor at (near) zero speed in the middle of normal operation. DC hold is activated by parameter 21.08 DC current control. When both the reference and motor speed drop below a certain level (parameter 21.09 DC hold speed), the drive will stop generating sinusoidal current and start to inject DC...
78 Program features Pre-heating (Motor heating) The pre-heating function keeps the motor warm and prevents condensation inside the motor by feeding it with DC current when the drive has been stopped. The heating can only be on when the drive is in the stopped state, and starting the drive stops the heating.
Program features 79 Switching frequency The drive has two switching frequencies: reference switching frequency and minimum switching frequency. The drive tries to keep the highest allowed switching frequency (= reference switching frequency) if thermally possible, and then adjusts dynamically between the reference and minimum switching frequencies depending on the drive temperature.
80 Program features DC voltage control Overvoltage control Overvoltage control of the intermediate DC link is typically needed when the motor is in generating mode. The motor can generate when it decelerates or when the load overhauls the motor shaft, causing the shaft to turn faster than the applied speed or frequency.
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Program features 81 Implementing the undervoltage control (power loss ride-through) Implement the undervoltage control function as follows: • Check that the undervoltage control function of the drive is enabled with parameter 30.31 Undervoltage control. • Parameter 21.01 Start mode must be set to Automatic (in vector mode) or parameter...
82 Program features Voltage control and trip limits The control and trip limits of the intermediate DC voltage regulator are relative to the supply voltage as well as drive/inverter type. The DC voltage (U ) is approximately 1.35 times the line-to-line supply voltage, and is displayed by parameter 01.11 DC voltage.
Program features 83 Safety and protections Fixed/Standard protections Overcurrent If the output current exceeds the internal overcurrent limit, the IGBTs are shut down immediately to protect the drive. DC overvoltage See section Overvoltage control on page 80. DC undervoltage See section Undervoltage control (power loss ride-through) on page 80.
For more information, contact your local ABB representative. • After an emergency stop signal is detected, the emergency stop function cannot be canceled even though the signal is canceled.
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Program features 85 Insulation WARNING! IEC 60664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non-conductive or conductive but not connected to the protective earth. To fulfil this requirement, connect a thermistor to the drive’s control terminals using any of these alternatives: •...
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86 Program features The figure below shows typical PTC sensor resistance values as a function of temperature. 4000 1330 One isolated PTC sensor can also be connected directly to digital input DI6. At the motor end, the cable shield should be earthed through a capacitor. If this is not possible, leave the shield unconnected.
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Program features 87 For the wiring of the sensor, see chapter Electrical installation, section AI1 and AI2 as Pt100, Pt1000, Ni1000, KTY83 and KTY84 sensor inputs (X1) in the Hardware manual of the drive. Temperature monitoring using Pt1000 sensors 1…3 Pt1000 sensors can be connected in series to an analog input and an analog output.
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88 Program features For the wiring of the sensor, see chapter Electrical installation, AI1 and AI2 as Pt100, Pt1000, Ni1000, KTY83 and KTY84 sensor inputs (X1) in the Hardware manual of the drive. Temperature monitoring using KTY83 sensors One KTY83 sensor can be connected to an analog input and an analog output on the control unit.
Program features 89 Temperature monitoring using thermistor relays A normally closed or a normally open thermistor relay can be connected to digital input DI6. See section Insulation on page 85. Thermistor relay Control board +24 V DC Motor Settings • Parameter group 35 Motor thermal protection (page 199).
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90 Program features Supply phase loss detection (parameter 31.21) The parameter selects how the drive reacts whenever a supply phase loss is detected. Safe torque off detection (parameter 31.22) The drive monitors the status of the Safe torque off input, and this parameter selects which indications are given when the signals are lost.
Program features 91 Automatic fault resets The drive can automatically reset itself after overcurrent, overvoltage, undervoltage and external faults. The user can also specify a fault that is automatically reset. By default, automatic resets are off and must be specifically activated by the user. WARNING! Before you activate the function, make sure that no dangerous situations can occur.
92 Program features Diagnostics Signal supervision Six signals can be selected to be supervised by this function. Whenever a supervised signal exceeds or falls below predefined limits, a bit in 32.01 Supervision status activated, and a warning or fault generated. The supervised signal is low-pass filtered.
Program features 93 Load analyzer Peak value logger The user can select a signal to be monitored by a peak value logger. The logger records the peak value of the signal along with the time the peak occurred, as well as motor current, DC voltage and motor speed at the time of the peak.
94 Program features Diagnostics menu The Diagnostics menu provides quick information about active faults, warnings and inhibits in the drive and how to fix and reset them. It also helps you to find out why the drive is not starting, stopping or running at the desired speed. •...
Program features 95 Miscellaneous Backup and restore You can make backups of the settings manually to the assistant panel. The assistant panel also keeps one automatic backup. You can restore a backup to another drive, or a new drive replacing a faulty one. You can make backups and restore on the panel or with the Drive composer PC tool.
96 Program features Settings • Menu - Backups • Parameter 96.07 Parameter save manually (page 282). User parameter sets The drive supports four user parameter sets that can be saved to the permanent memory and recalled using drive parameters. It is also possible to use digital inputs to switch between user parameter sets.
(page 286). Sine filter support The control program has a setting that enables the use of ABB sine filters (available separately). With a sine filter connected to the output of the drive, bit 1 of 95.01 Special HW settings must be switched on.
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98 Program features Contact your local ABB representative before connecting a sine filter from another manufacturer. Settings Parameter 95.01 Special HW settings (page 280).
Parameters 99 Parameters What this chapter contains The chapter describes the parameters, including actual signals, of the control program. At the end of the chapter, on page 298, there is a separate list of the parameters whose default values are different between 50 Hz and 60 Hz supply frequency settings.
100 Parameters Terms and abbreviations Term Definition Actual signal Type of parameter that is the result of a measurement or calculation by the drive, or contains status information. Most actual signals are read- only, but some (especially counter-type actual signals) can be reset. (In the following table, shown on the same row as the parameter name) The default value of a parameter...
Parameters 101 Summary of parameter groups Group Contents Page 01 Actual values Basic signals for monitoring the drive. 03 Input references Values of references received from various sources. 04 Warnings and faults Information on warnings and faults that occurred last. 05 Diagnostics Various run-time-type counters and measurements related to drive maintenance.
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102 Parameters Group Contents Page 50 Fieldbus adapter (FBA) Fieldbus communication configuration. 51 FBA A settings Fieldbus adapter A configuration. 52 FBA A data in Selection of data to be transferred from drive to fieldbus controller through fieldbus adapter A. 53 FBA A data out Selection of data to be transferred from fieldbus controller to drive through fieldbus adapter A.
Parameters 103 Parameter listing Name/Value Description Def/FbEq16 01 Actual values Basic signals for monitoring the drive. All parameters in this group are read-only unless otherwise noted. Note: Values of these actual signals are filtered with the filter time defined in group 46 Monitoring/scaling settings.
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104 Parameters Name/Value Description Def/FbEq16 01.14 Output power Drive output power. The unit is selected by parameter 96.16 Unit selection. A filter time constant for this signal can be defined by parameter 46.14 Filter time power. -32768.00… Output power. 1 = 1 unit 32767.00 kW or hp 01.15 Output power % of...
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Parameters 105 Name/Value Description Def/FbEq16 01.51 Previous hour kWh Previous hour energy consumption. The value 01.50 Current hour kWh is stored here when its values has been cumulated for 60 minutes. If the power is cycled, after the drive is again up and running, the parameter value is set to the value it had before the power cycle.
106 Parameters Name/Value Description Def/FbEq16 01.61 Abs motor speed Absolute value of parameter 01.01 Motor speed used. used 0.00… 30000.00 Estimated motor speed. See par. 46.01 01.62 Abs motor speed % Absolute value of parameter 01.03 Motor speed 0.00… 1000.00% Estimated motor speed.
108 Parameters Name/Value Description Def/FbEq16 05 Diagnostics Various run-time-type counters and measurements related to drive maintenance. All parameters in this group are read-only unless otherwise noted. 05.01 On-time counter On-time counter. The counter runs when the drive is powered. 0…65535 d On-time counter.
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Parameters 109 Name/Value Description Def/FbEq16 05.22 Diagnostic word 3 Diagnostic word 3. For possible causes and remedies, see chapter Fault tracing. Name Value Main circuit pwr Yes = Main circuit power is on. Ext. pwr supply Yes = Control board is powered on from external power supply, for example, user provided 24 V.
110 Parameters Name/Value Description Def/FbEq16 06 Control and status Drive control and status words. words 06.01 Main control word The main control word of the drive. This parameter shows the control signals as received from the selected sources (such as digital inputs, the fieldbus interfaces and the application program).
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Parameters 111 Name/Value Description Def/FbEq16 06.11 Main status word Main status word of the drive. For the bit descriptions see page 398. The related control word and state diagram are presented on pages respectively. This parameter is read-only. Name Ready to switch ON Ready run Ready ref Tripped...
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112 Parameters Name/Value Description Def/FbEq16 06.16 Drive status word 1 Drive status word 1. This parameter is read-only. Name Description Enabled 1 = If Run permissive (par. 20.40) and start interlock signals (par. 20.41…20.44) signals are all present. Note: This bit is not affected by the presence of a fault. Inhibited 1 = Start inhibited.
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Parameters 113 Name/Value Description Def/FbEq16 06.18 Start inhibit status Start inhibit status word. This word specifies the source of the word inhibiting signal that is preventing the drive from starting. The conditions marked with an asterisk (*) only require that the start command is cycled.
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114 Parameters Name/Value Description Def/FbEq16 06.20 Constant speed Constant speed/frequency status word. Indicates which status word constant speed or frequency is active (if any). See also parameter 06.19 Speed control status word, bit 7, and section Constant speeds/frequencies (page 50). This parameter is read-only.
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Parameters 115 Name/Value Description Def/FbEq16 06.22 Hand-off-auto ACQ580 specific status word. status word This parameter is read-only. Name Description Hand mode 0 = Drive is not operated from the panel in the Hand mode; 1 = Drive is operated from the panel in the Hand mode Off mode 0 = Drive is not in the Off mode;...
116 Parameters Name/Value Description Def/FbEq16 True Other [bit] Source selection (see Terms and abbreviations on page 100). - 07 System info Drive hardware and firmware information. All parameters in this group are read-only. 07.03 Drive rating id Type of the drive. (Rating ID in brackets.) 07.04 Firmware name Firmware identification.
Parameters 117 Name/Value Description Def/FbEq16 10 Standard DI, RO Configuration of digital inputs and relay outputs. 10.02 DI delayed status Displays the status of digital inputs DI1…DI6. Bits 0…5 reflect the delayed status of DI1…DI6. Example: 0000000000010011b = DI5, DI2 and DI1 are on, DI3, DI4 and DI6 are off.
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118 Parameters Name/Value Description Def/FbEq16 10.04 DI forced data Allows the data value of a forced digital input to be changed 0000h from 0 to 1. It is only possible to force an input that has been selected in parameter 10.03 DI force selection.
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Parameters 119 Name/Value Description Def/FbEq16 10.23 RO forced data Contains the values of relay outputs that are used instead of the connected signals if selected in parameter 10.22 RO force selection. Bit 0 is the forced value for RO1. Value Force the value of this bit to RO1, if so defined in parameter 10.22 RO force selection.
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120 Parameters Name/Value Description Def/FbEq16 Timed function 3 Bit 2 of 34.01 Timed functions status (see page 191). Reserved 30…32 Supervision 1 Bit 0 of 32.01 Supervision status (see page 184). Supervision 2 Bit 1 of 32.01 Supervision status (see page 184). Supervision 3 Bit 2 of 32.01 Supervision status...
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Parameters 121 Name/Value Description Def/FbEq16 10.28 RO2 ON delay Defines the activation delay for relay output RO2. 0.0 s Status of selected source RO status Time 10.28 RO2 ON delay 10.29 RO2 OFF delay 0.0 … 3000.0 s Activation delay for RO2. 10 = 1 s 10.29 RO2 OFF delay...
122 Parameters Name/Value Description Def/FbEq16 10.99 RO/DIO control Storage parameter for controlling the relay outputs eg. 0000h word through the embedded fieldbus interface. To control the relay outputs (RO) of the drive, send a control word with the bit assignments shown below as Modbus I/O data. Set the target selection parameter of that particular data (58.101…58.114) RO/DIO control word.
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Parameters 123 Name/Value Description Def/FbEq16 11.42 Freq in 1 min Defines the minimum for the frequency actually arriving at 0 Hz frequency input 1 (DI5 when it is used as a frequency input). The incoming frequency signal (11.38 Freq in 1 actual value) is scaled into an internal signal (11.39 Freq in 1 scaled...
124 Parameters Name/Value Description Def/FbEq16 12 Standard AI Configuration of standard analog inputs. 12.02 AI force selection The true readings of the analog inputs can be overridden for 0000h eg. testing purposes. A forced value parameter is provided for each analog input, and its value is applied whenever the corresponding bit in this parameter is 1.
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Parameters 125 Name/Value Description Def/FbEq16 12.11 AI1 actual value Displays the value of analog input AI1 in mA or V (depending on whether the input is set to current or voltage by a hardware setting). This parameter is read-only. 0.000…20.000 mA Value of analog input AI1.
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126 Parameters Name/Value Description Def/FbEq16 12.18 AI1 max Defines the maximum site value for analog input AI1. 20.000 mA or 10.000 V Set the value actually sent to the drive when the analog signal from plant is wound to its maximum setting. See also parameter 12.19 AI1 scaled at AI1 min.
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Parameters 127 Name/Value Description Def/FbEq16 12.25 AI2 unit selection Selects the unit for readings and settings related to analog input AI2. Volts. Milliamperes. 12.26 AI2 filter time Defines the filter time constant for analog input AI2. See 0.100 s parameter 12.16 AI1 filter time.
128 Parameters Name/Value Description Def/FbEq16 13 Standard AO Configuration of standard analog outputs. 13.02 AO force selection The source signals of the analog outputs can be overridden 0000h for eg. testing purposes. A forced value parameter is provided for each analog output, and its value is applied whenever the corresponding bit in this parameter is 1.
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Parameters 129 Name/Value Description Def/FbEq16 Reserved 21…25 Abs motor speed 01.61 Abs motor speed used (page 106). used Abs motor speed % 01.62 Abs motor speed % (page 106). Abs output 01.63 Abs output frequency (page 106). frequency Reserved Abs motor torque 01.64 Abs motor torque (page 106).
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130 Parameters Name/Value Description Def/FbEq16 13.17 AO1 source min Defines the real minimum value of the signal (selected by parameter 13.12 AO1 source) that corresponds to the minimum required AO1 output value (defined by parameter 13.19 AO1 out at AO1 src min).
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Parameters 131 Name/Value Description Def/FbEq16 AO has automatic scaling. Every time the source for the AO is changed, the scaling range is changed accordingly. User given minimum and maximum values override the automatic values. 13.12 AO1 source, 13.17 AO1 source min, 13.18 AO1 source max,...
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132 Parameters Name/Value Description Def/FbEq16 13.21 AO2 actual value Displays the value of AO2 in mA. This parameter is read-only. 0.000 … 22.000 mA Value of AO2. 1000 = 1 mA 13.22 AO2 source Selects a signal to be connected to analog output AO2. Motor current Alternatively, sets the output to excitation mode to feed a constant current to a temperature sensor.
Parameters 133 Name/Value Description Def/FbEq16 13.28 AO2 source max Defines the real maximum value of the signal (selected by parameter 13.22 AO2 source) that corresponds to the maximum required AO2 output value (defined by parameter 13.30 AO2 out at AO2 src max).
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134 Parameters Name/Value Description Def/FbEq16 CMOD-01 CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O). CMOD-02 CMOD-02 multifunction extension module (external 24 V AC/DC and isolated PTC interface). CHDI-01 CHDI-01 115/230 V digital input extension module. CPTC-02 15.03 DI status Displays the status of the digital inputs DI7…DI12 on the extension module...
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Parameters 135 Name/Value Description Def/FbEq16 15.05 RO/DO force The electrical statuses of the relay/digital outputs can be 0000h selection overridden for eg. testing purposes. A bit in parameter 15.06 RO/DO forced data is provided for each relay or digital output, and its value is applied whenever the corresponding bit in this parameter is 1.
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136 Parameters Name/Value Description Def/FbEq16 Above limit Bit 10 of 06.17 Drive status word 2 (see page 112). Warning Bit 7 of 06.11 Main status word (see page 111). Fault Bit 3 of 06.11 Main status word (see page 111). Fault (-1) Inverted bit 3 of 06.11 Main status word...
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Parameters 137 Name/Value Description Def/FbEq16 15.08 RO4 ON delay Defines the activation delay for relay output RO4. 0.0 s Status of selected source RO status Time 15.08 RO4 ON delay 15.09 RO4 OFF delay 0.0 … 3000.0 s Activation delay for RO4. 10 = 1 s 15.09 RO4 OFF delay...
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138 Parameters Name/Value Description Def/FbEq16 Magnetized Bit 1 of 06.17 Drive status word 2 (see page 112). Running Bit 6 of 06.16 Drive status word 1 (see page 112). Ready ref Bit 2 of 06.11 Main status word (see page 111). At setpoint Bit 8 of 06.11 Main status word...
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Parameters 139 Name/Value Description Def/FbEq16 PFC6 Bit 5 of 76.01 PFC status (see page 256). Other [bit] Source selection (see Terms and abbreviations on page 100). - 15.24 DO1 ON delay Defines the activation delay for digital output DO1 when 0.0 s 15.22 DO1 configuration is set to...
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140 Parameters Name/Value Description Def/FbEq16 15.34 Freq out 1 src min Defines the real value of the signal (selected by parameter 0.000 15.33 Freq out 1 source) that corresponds to the minimum value of frequency output 1 (defined by parameter 15.36 Freq out 1 at src min).
Parameters 141 Name/Value Description Def/FbEq16 19 Operation mode Selection of local and external control location sources and operating modes. See also section Operating modes of the drive (page 40). 19.01 Actual operation Displays the operating mode currently used. mode See parameter 19.11. This parameter is read-only.
142 Parameters Name/Value Description Def/FbEq16 19.18 HAND/OFF disable Selects the source for Hand/Off disable. Not active source 1 = Hand and/or Off buttons are disabled on the panel and in Drive composer PC tool. Parameter 19.19 HAND/OFF disable action specifies which buttons are disabled or enabled.
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Parameters 143 Name/Value Description Def/FbEq16 In1P Start; In2 Stop The sources of the start and stop commands are selected by parameters 20.03 Ext1 in1 source 20.04 Ext1 in2 source. The state transitions of the source bits are interpreted as follows: State of source 1 State of source 2 Command...
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144 Parameters Name/Value Description Def/FbEq16 Supervision 2 Bit 1 of 32.01 Supervision status (see page 184). Supervision 3 Bit 2 of 32.01 Supervision status (see page 184). Other [bit] Source selection (see Terms and abbreviations on page 100). - 20.04 Ext1 in2 source Selects source 2 for parameter 20.01 Ext1...
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Fieldbus adapter Control word bit 3 received through the fieldbus interface. Embedded fieldbus ABB Drives profile: Control word bit 3 received through the embedded fieldbus interface DCU profile: Inverse of control word bit 6 received through the embedded fieldbus interface.
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(10.02 DI delayed status, bit 5). Fieldbus adapter This selection cannot be used to control Start interlock with ABB drives profile from the fieldbus adapter. Use Other [bit] and map to control word user bits. Embedded fieldbus Start interlock 1: DCU profile: Inverse of control word bit 18 received through the embedded fieldbus interface.
Parameters 147 Name/Value Description Def/FbEq16 Full text editor Enter your own text in the text editor. Not supported yet. 20.48 Start interlock 1 text Alternative alarm texts for the start interlock 2. See parameter Start 20.47 Start interlock 1 text. interlock 2 Start interlock 2 For other selections, see parameter...
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148 Parameters Name/Value Description Def/FbEq16 Automatic Automatic start guarantees optimal motor start in most cases. It includes the flying start function (starting into a rotating motor) and the automatic restart function. The drive motor control program identifies the flux as well as the mechanical state of the motor and starts the motor instantly under all conditions.
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Parameters 149 Name/Value Description Def/FbEq16 21.04 Emergency stop Selects the way the motor is stopped when an emergency Ramp stop mode stop command is received. (Off1) The source of the emergency stop signal is selected by parameter 21.05 Emergency stop source.
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150 Parameters Name/Value Description Def/FbEq16 21.06 Zero speed limit Defines the zero speed limit. The motor is stopped along a 30.00 rpm speed ramp (when ramped stop is selected or emergency stop time is used) until the defined zero speed limit is reached.
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Parameters 151 Name/Value Description Def/FbEq16 21.08 DC current control Activates/deactivates the DC hold and post-magnetization 0000b functions. See section DC magnetization (page 76). Note: DC magnetization causes the motor to heat up. In applications where long DC magnetization times are required, externally ventilated motors should be used.
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152 Parameters Name/Value Description Def/FbEq16 Supervision 3 Bit 2 of 32.01 Supervision status (see page 184). Timed function 1 Bit 0 of 34.01 Timed functions status (see page 191). Timed function 2 Bit 1 of 34.01 Timed functions status (see page 191). Timed function 3 Bit 2 of 34.01 Timed functions status...
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Parameters 153 Name/Value Description Def/FbEq16 Automatic The drive automatically selects the correct output frequency to start a rotating motor. This is useful for flying starts: if the motor is already rotating, the drive will start smoothly at the current frequency. Note: Cannot be used in multimotor systems.
154 Parameters Name/Value Description Def/FbEq16 21.24 Smooth start Current used in the current vector rotation at low speeds. 50.0% current Increase the smooth start current if the application requires motor shaft swinging needs to be minimized. Note that accurate torque control is not possible in the current vector rotation mode.
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Parameters 155 Name/Value Description Def/FbEq16 EFB ref1 03.09 EFB reference 1 (see page 107). EFB ref2 03.10 EFB reference 2 (see page 107). Reserved 10…14 Motor 22.80 Motor potentiometer ref act (output of the motor potentiometer potentiometer). 40.01 Process PID output actual (output of the process PID controller).
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156 Parameters Name/Value Description Def/FbEq16 40.01 Process PID output actual (output of the process PID controller). Frequency input 11.38 Freq in 1 actual value (when DI5 is used as a frequency input). Control panel (ref Panel reference (03.01 Panel reference, see page 106) saved) saved by the control system for the location where the control returns is used as the reference.
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Parameters 157 Name/Value Description Def/FbEq16 22.21 Constant speed Determines how constant speeds are selected, and whether 0001b function the rotation direction signal is considered or not when applying a constant speed. Name Information Constant speed 1 = Packed: 7 constant speeds are selectable using the three sources mode defined by parameters 22.22, 22.23...
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158 Parameters Name/Value Description Def/FbEq16 Digital input DI6 (10.02 DI delayed status, bit 5). Reserved 8…17 Timed function 1 Bit 0 of 34.01 Timed functions status (see page 191). Timed function 2 Bit 1 of 34.01 Timed functions status (see page 191). Timed function 3 Bit 2 of 34.01 Timed functions status...
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160 Parameters Name/Value Description Def/FbEq16 22.54 Critical speed 2 low Defines the low limit for critical speed range 2. 0.00 rpm Note: This value must be less than or equal to the value of 22.55 Critical speed 2 high. -30000.00… Low limit for critical speed 2.
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Parameters 161 Name/Value Description Def/FbEq16 Digital input DI1 (10.02 DI delayed status, bit 0). Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4).
162 Parameters Name/Value Description Def/FbEq16 22.86 Speed reference Displays the value of the speed reference (Ext1 or Ext2) that act 6 has been selected by 19.11 Ext1/Ext2 selection. See diagram 22.11 Ext1 speed ref1 or the control chain diagram on page 406.
Parameters 163 Name/Value Description Def/FbEq16 23.13 Deceleration time 1 Defines deceleration time 1 as the time required for the speed 5.000 s to change from the speed defined by parameter 46.01 Speed scaling (not from parameter 30.12 Maximum speed) to zero. If the speed reference decreases slower than the set deceleration rate, the motor speed will follow the reference.
164 Parameters Name/Value Description Def/FbEq16 24.04 Speed error Displays the inverted (unfiltered) speed error. See the control inverted chain diagram on page 409. This parameter is read-only. -30000.0… Inverted speed error. See par. 30000.0 rpm 46.01 24.11 Speed correction Defines a speed reference correction, ie. a value added to the 0.00 rpm existing reference between ramping and limitation.
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Parameters 165 Name/Value Description Def/FbEq16 25.03 Speed integration Defines the integration time of the speed controller. The 1.50 s time integration time defines the rate at which the controller output changes when the error value is constant and the proportional gain of the speed controller is 1. The shorter the integration time, the faster the continuous error value is corrected.
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166 Parameters Name/Value Description Def/FbEq16 25.04 Speed derivation Defines the derivation time of the speed controller. Derivative 0.000 s time action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change.
Parameters 167 Name/Value Description Def/FbEq16 25.55 Torque deriv Displays the output of the derivative (D) part of the speed reference controller. See the control chain diagram on page 409. This parameter is read-only. -30000.0… D-part output of speed controller. See par. 30000.0% 46.03 28 Frequency reference...
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168 Parameters Name/Value Description Def/FbEq16 Control panel (ref Panel reference (03.01 Panel reference, see page 106) for copied) the previous control location is used as the reference when the control location changes if the references for the two locations are of the same type (eg frequency/speed/torque/PID);...
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Parameters 169 Name/Value Description Def/FbEq16 Control panel (ref Panel reference (03.01 Panel reference, see page 106) for copied) the previous control location is used as the reference when the control location changes if the references for the two locations are of the same type (eg frequency/speed/torque/PID);...
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170 Parameters Name/Value Description Def/FbEq16 28.22 Constant frequency When bit 0 of parameter 28.21 Constant frequency function sel1 0 (Separate), selects a source that activates constant frequency 1. When bit 0 of parameter 28.21 Constant frequency function 1 (Packed), this parameter and parameters 28.23 Constant frequency sel2 28.24 Constant frequency sel3...
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Parameters 171 Name/Value Description Def/FbEq16 28.24 Constant frequency When bit 0 of parameter 28.21 Constant frequency function Not selected sel3 0 (Separate), selects a source that activates constant frequency 3. When bit 0 of parameter 28.21 Constant frequency function 1 (Packed), this parameter and parameters 28.22 Constant frequency sel1 28.23 Constant frequency sel2...
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172 Parameters Name/Value Description Def/FbEq16 28.41 Frequency ref safe Defines a safe frequency reference value that is used with 0.00 Hz supervision functions such as • 12.03 AI supervision function • 49.05 Communication loss action • 50.02 FBA A comm loss func. •...
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Parameters 173 Name/Value Description Def/FbEq16 28.57 Critical frequency 3 Defines the high limit for critical frequency 3. 0.00 Hz high Note: This value must be greater than or equal to the value of 28.56 Critical frequency 3 low. -500.00…500.00 High limit for critical frequency 3. See par.
174 Parameters Name/Value Description Def/FbEq16 28.96 Frequency ref act 7 Displays the frequency reference after application of constant frequencies, control panel reference, etc. See the control chain diagram on page 404. This parameter is read-only. -500.00 Frequency reference 7. See par. 46.02 …500.00 Hz 28.97...
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Parameters 175 Name/Value Description Def/FbEq16 30.02 Torque limit status Displays the torque controller limitation status word. This parameter is read-only. Name Description Undervoltage *1 = Intermediate DC circuit undervoltage Overvoltage *1 = Intermediate DC circuit overvoltage Minimum torque *1 = Torque is being limited by 30.19 Minimum torque 30.26 Power motoring limit...
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176 Parameters Name/Value Description Def/FbEq16 30.13 Minimum frequency Defines the minimum allowed frequency. 0.00 Hz WARNING! This value must not be higher than 30.14 Maximum frequency. WARNING! in frequency control mode only. -500.00…500.00 Minimum frequency. See par. 46.02 30.14 Maximum Defines the maximum allowed frequency.
Parameters 177 Name/Value Description Def/FbEq16 30.30 Overvoltage control Enables the overvoltage control of the intermediate DC link. Enable Fast braking of a high inertia load causes the voltage to rise to the overvoltage control limit. To prevent the DC voltage from exceeding the limit, the overvoltage controller automatically decreases the braking torque.
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178 Parameters Name/Value Description Def/FbEq16 Warning The external event generates a warning. 31.05 External event 3 Defines the source of external event 3. See also parameter Inactive source 31.06 External event 3 type. (true) For the selections, see parameter 31.01 External event 1 source.
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Parameters 179 Name/Value Description Def/FbEq16 Supervision 3 Bit 2 of 32.01 Supervision status (see page 184). Other [bit] Source selection (see Terms and abbreviations on page 100). - 31.12 Autoreset selection Selects faults that are automatically reset. The parameter is a 000Ch 16-bit word with each bit corresponding to a fault type.
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180 Parameters Name/Value Description Def/FbEq16 31.20 Earth fault Selects how the drive reacts when an earth (ground) fault or Fault current unbalance is detected in the motor or the motor cable. No action No action taken. Warning The drive generates an A2B3 Earth leakage warning.
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Parameters 181 Name/Value Description Def/FbEq16 Fault/Event Inputs Indication Running Stopped Fault 5091 Safe torque Event B5A0 Safe torque off Faults 5091 Safe Event B5A0 Safe torque off FA81 torque off and fault Safe torque off 1 FA81 Safe torque off 1 Faults 5091 Safe Event...
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182 Parameters Name/Value Description Def/FbEq16 31.24 Stall function Selects how the drive reacts to a motor stall condition. No action A stall condition is defined as follows: • The drive exceeds the stall current limit (31.25 Stall current limit), and •...
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Parameters 183 Name/Value Description Def/FbEq16 31.30 Overspeed trip Defines, together with 30.11 Minimum speed 30.12 500.00 rpm; margin Maximum speed, the maximum allowed speed of the motor 500.00 rpm (overspeed protection). If the speed (24.02 Used speed (95.20 feedback) exceeds the speed limit defined by parameter 30.11 30.12 by more than the value of this parameter, the...
184 Parameters Name/Value Description Def/FbEq16 31.33 Emergency ramp If parameter 31.32 Emergency ramp supervision is set to 0%, supervision delay this parameter defines the maximum time an emergency stop (mode Off1 or Off3) is allowed to take. If the motor has not stopped when the time elapses, the drive trips on 73B0 Emergency ramp...
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Note: This parameter does not affect the status indicated by 32.01 Supervision status. No action No warning or fault generated. Warning Warning A8B0 ABB Signal supervision 1 is generated. Fault Drive trips on fault 80B0 Signal supervision Fault if running If running, the drive trips on fault 80B0 Signal supervision 32.07...
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186 Parameters Name/Value Description Def/FbEq16 Speed ref ramp out 23.02 Speed ref ramp output (page 162). Speed ref used 24.01 Used speed reference (page 163). Reserved Freq ref used 28.02 Frequency ref ramp output (page 167). Inverter 05.11 Inverter temperature (page 108).
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Note: This parameter does not affect the status indicated by 32.01 Supervision status. No action No warning or fault generated. Warning Warning A8B1 ABB Signal supervision 2 is generated. Fault Drive trips on fault 80B1 Signal supervision Fault if running If running, the drive trips on fault 80B0 Signal supervision 32.17...
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Note: This parameter does not affect the status indicated by 32.01 Supervision status. No action No warning or fault generated. Warning Warning A8B2 ABB Signal supervision 3 is generated. Fault Drive trips on fault 80B2 Signal supervision Fault if running If running, the drive trips on fault 80B0 Signal supervision 32.27...
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Note: This parameter does not affect the status indicated by 32.01 Supervision status. No action No warning or fault generated. Warning Warning A8B3 ABB Signal supervision 4 is generated. Fault Drive trips on fault 80B3 Signal supervision Fault if running Drive trips on fault...
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Note: This parameter does not affect the status indicated by 32.01 Supervision status. No action No warning or fault generated. Warning Warning A8B4 ABB Signal supervision 5 is generated. Fault Drive trips on fault 80B4 Signal supervision Fault if running Drive trips on fault...
Note: This parameter does not affect the status indicated by 32.01 Supervision status. No action No warning or fault generated. Warning Warning A8B5 ABB Signal supervision 6 is generated. Fault Drive trips on fault 80B5 Signal supervision Fault if running Drive trips on fault...
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192 Parameters Name/Value Description Def/FbEq16 34.02 Timer status Status of timers 1…12. This parameter is read-only. Name Description Timer 1 1 = Active. Timer 2 1 = Active. Timer 3 1 = Active. Timer 4 1 = Active. Timer 5 1 = Active.
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Parameters 193 Name/Value Description Def/FbEq16 34.11 Timer 1 Defines when timer 1 is active. 0111 1000 configuration 0000b Name Description Monday 1 = Monday is an active start day. Tuesday 1 = Tuesday is an active start day. Wednesday 1 = Wednesday is an active start day. Thursday 1 = Thursday is an active start day.
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194 Parameters Name/Value Description Def/FbEq16 Examples of how the timer configuration defines when the Timer is active are shown below. Bits of parameter 34.11 Timer 1 configuration 1 1 1 1 1 1 1 1 1 1 1 0 0 0 Example 1: Timer is active during the times of the day defined by other parameters every Weekday and every Season.
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Parameters 195 Name/Value Description Def/FbEq16 34.13 Timer 1 duration Defines the duration of timer 1. The duration can be changed 00 00:00 in minute steps. The duration can extend over the change of the day but if an exception day becomes active, the period is interrupted at midnight.
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Parameters 197 Name/Value Description Def/FbEq16 34.71 Exception types Defines the types of exceptions 1…16 as workday or holiday. 0000b Exceptions 1…3 are periods (duration can be defined) and exceptions 4…16 are days (duration is always 24 hours). Name Description Exception 1 0 = Workday.
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198 Parameters Name/Value Description Def/FbEq16 34.84 Exception day 10 34.79 Exception day 01.01 34.85 Exception day 11 34.79 Exception day 01.01 34.86 Exception day 12 34.79 Exception day 01.01 34.87 Exception day 13 34.79 Exception day 01.01 34.88 Exception day 14 34.79 Exception day 01.01 34.89...
Parameters 199 Name/Value Description Def/FbEq16 Digital input DI1 (10.02 DI delayed status, bit 0). Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4).
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200 Parameters Name/Value Description Def/FbEq16 35.11 Temperature 1 Selects the source from which measured temperature 1 is Estimated source read. temperature Usually this source is from a sensor connected to the motor controlled by the drive, but it could be used to measure and monitor a temperature from other parts of the process as long as a suitable sensor is used as per the selection list.
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Parameters 201 Name/Value Description Def/FbEq16 Therm(0) PTC sensor or a normally closed thermistor connected relay to digital input DI6. The motor is overheated when the digital input is 0. Therm(1) Normally open thermistor relay connected to digital input DI6. The motor is overheated when the digital input is 1. 35.12 Temperature 1 fault Defines the fault limit for temperature supervision function 1.
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202 Parameters Name/Value Description Def/FbEq16 1 × Pt100 analog Pt100 sensor connected to a standard analog input selected by parameter 35.24 Temperature 2 AI source and an analog output. The following settings are required: • Set the hardware jumper or switch related to the analog input to U (voltage).
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Parameters 203 Name/Value Description Def/FbEq16 35.22 Temperature 2 fault Defines the fault limit for temperature supervision function 2. 130 °C or limit When measured temperature 1 exceeds the limit, the drive 266 °F trips on fault 4982 External temperature The unit is selected by parameter 96.16 Unit selection.
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204 Parameters Name/Value Description Def/FbEq16 35.51 Motor load curve Defines the motor load curve together with parameters 35.52 110% Zero speed load 35.53 Break point. The load curve is used by the motor thermal protection model to estimate the motor temperature. When the parameter is set to 100%, the maximum load is taken as the value of parameter 99.06 Motor nominal current...
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Parameters 205 Name/Value Description Def/FbEq16 35.54 Motor nominal Defines the temperature rise of the motor above ambient 80 °C or temperature rise when the motor is loaded with nominal current. See the motor 176 °F manufacturer's recommendations. The unit is selected by parameter 96.16 Unit selection.
206 Parameters Name/Value Description Def/FbEq16 35.55 Motor thermal time Defines the thermal time constant for use with the motor 256 s constant thermal protection model, defined as the time to reach 63% of the nominal motor temperature. See the motor manufacturer's recommendations.
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Parameters 207 Name/Value Description Def/FbEq16 DC voltage 01.11 DC voltage (page 103). Output power 01.14 Output power (page 104). Reserved Speed ref ramp in 23.01 Speed ref ramp input (page 162). Speed ref ramp out 23.02 Speed ref ramp output (page 162).
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208 Parameters Name/Value Description Def/FbEq16 36.14 PVL DC voltage at Voltage in the intermediate DC circuit of the drive at the 0.00 V peak moment the peak value was recorded. 0.00…2000.00 V DC voltage at peak. 10 = 1 V 36.15 PVL speed at peak Motor speed at the moment the peak value was recorded.
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Parameters 209 Name/Value Description Def/FbEq16 36.41 AL2 10 to 20% Percentage of samples recorded by amplitude logger 2 that 0.00% fall between 10 and 20%. 0.00…100.00% Amplitude logger 2 samples between 10 and 20%. 1 = 1% 36.42 AL2 20 to 30% Percentage of samples recorded by amplitude logger 2 that 0.00% fall between 20 and 30%.
210 Parameters Name/Value Description Def/FbEq16 37 User load curve Settings for user load curve. See also section User load curve (Condition monitoring) (page 52). 37.01 ULC output status Displays the status of the monitored signal. The status is 0000h word shown only while the drive is running.
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Parameters 211 Name/Value Description Def/FbEq16 Warning/Fault The drive generates a warning (A8BF ULC underload warning) if the signal stays continuously below the underload curve for half of the time defined by parameter 37.41 ULC overload timer. The drive trips on 8001 ULC underload fault if the signal stays continuously above the underload curve for a time defined by...
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212 Parameters Name/Value Description Def/FbEq16 37.19 ULC frequency Defines the fourth frequency point. 50.0 Hz table point 4 See parameter 37.16 ULC frequency table point -500.0…500.0 Hz Frequency. 1 = 1 Hz 37.20 ULC frequency Defines the fifth frequency point. 60.0 Hz table point 5 See parameter...
Parameters 213 Name/Value Description Def/FbEq16 37.41 ULC overload timer Defines the time for which the monitored signal must 20.0 s continuously stay above the overload curve before the drive takes the action selected by 37.03 ULC overload actions. 0.0…10000.0 s Overload timer.
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214 Parameters Name/Value Description Def/FbEq16 40.06 Process PID status Displays status information on process PID control. word This parameter is read-only. Name Value PID active 1 = Process PID control active. Setpoint frozen 1 = Process PID setpoint frozen. Output frozen 1 = Process PID controller output frozen.
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Parameters 215 Name/Value Description Def/FbEq16 40.09 Set 1 feedback 2 Selects the second source of process feedback. The second Not selected source source is used only if the setpoint function requires two inputs. For the selections, see parameter 40.08 Set 1 feedback 1 source.
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216 Parameters Name/Value Description Def/FbEq16 40.15 Set 1 output scaling See parameter 40.14 Set 1 setpoint scaling. 0.00 If the parameter is set to zero, scaling is automatic: Operation mode Scaling (see par. 19.01) Speed control 46.01 Speed scaling Frequency control 46.02 Frequency scaling -200000.00…...
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Parameters 217 Name/Value Description Def/FbEq16 FB A ref1 03.05 FB A reference 1 (see page 106). FB A ref2 03.06 FB A reference 2 (see page 106). Reserved 17…18 EFB ref1 03.09 EFB reference 1 (see page 107). EFB ref2 03.10 EFB reference 2 (see page 107).
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218 Parameters Name/Value Description Def/FbEq16 40.19 Set 1 internal Selects together with 40.20 Set 1 internal setpoint sel2 Selected setpoint sel1 internal setpoint out of the presets defined by parameters 40.21…40.24. Note: Parameters 40.16 Set 1 setpoint 1 source 40.17 Set 1 setpoint 2 source must be set to Internal...
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Parameters 219 Name/Value Description Def/FbEq16 Supervision 1 Bit 0 of 32.01 Supervision status (see page 184). Supervision 2 Bit 1 of 32.01 Supervision status (see page 184). Supervision 3 Bit 2 of 32.01 Supervision status (see page 184). Other [bit] Source selection (see Terms and abbreviations on page 100).
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220 Parameters Name/Value Description Def/FbEq16 40.30 Set 1 setpoint Freezes, or defines a source that can be used to freeze, the Not selected freeze enable setpoint of the process PID controller. This feature is useful when the reference is based on a process feedback connected to an analog input, and the sensor must be serviced without stopping the process.
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Parameters 221 Name/Value Description Def/FbEq16 40.33 Set 1 integration Defines the integration time for the process PID controller. 10.0 s time This time needs to be set to the same order of magnitude as the reaction time of the process being controlled, otherwise instability will result.
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222 Parameters Name/Value Description Def/FbEq16 40.36 Set 1 output min Defines the minimum limit for the process PID controller 0.00 output. Using the minimum and maximum limits, it is possible to restrict the operation range. -200000.00… Minimum limit for process PID controller output. 1 = 1 200000.00 40.37...
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Parameters 223 Name/Value Description Def/FbEq16 40.39 Set 1 deadband Defines a deadband around the setpoint. Whenever process range feedback enters the deadband, a delay timer starts. If the feedback remains within the deadband longer than the delay (40.40 Set 1 deadband delay), the PID controller output is frozen.
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224 Parameters Name/Value Description Def/FbEq16 40.47 Set 1 wake-up Defines the wake-up level as deviation between process 0.00 PID deviation setpoint and feedback. customer units When the deviation exceeds the value of this parameter, and remains there for the duration of the wake-up delay (40.48 Set 1 wake-up delay), the drive wakes up.
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Parameters 225 Name/Value Description Def/FbEq16 40.57 PID set1/set2 Selects the source that determines whether process PID PID set 1 selection parameter set 1 (parameters 40.07…40.50) or set 2 (group 41 Process PID set 2) is used. PID set 1 0. Process PID parameter set 1 in use. PID set 2 1.
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226 Parameters Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations on page 100). - 40.60 Set 1 PID activation Selects the source of process PID set 1 activation. source Set 1 PID activation source is Off. Set 1 PID activation source is On. Follow Ext1/Ext2 Selection follows the value of parameter 19.11 Ext1/Ext2...
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Parameters 227 Name/Value Description Def/FbEq16 40.70 Compensated Compensated setpoint determined for the input specified by setpoint parameter 40.71 Set 1 compensation input source. The setpoint compensation can be used with long pipelines where the distance between setpoint and sensor is long and the friction losses need to be compensated to get the correct value.
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228 Parameters Name/Value Description Def/FbEq16 FB A ref1 03.05 FB A reference 1 (see page 106). FB A ref2 03.06 FB A reference 2 (see page 106). Reserved 17…18 EFB ref1 03.09 EFB reference 1 (see page 107). EFB ref2 03.10 EFB reference 2 (see page 107).
Parameters 229 Name/Value Description Def/FbEq16 -200000.00… Multiplier. 1 = 1 200000.00 40.91 Feedback data Storage parameter for receiving a process feedback value eg. storage through the embedded fieldbus interface. The value can be sent to the drive as Modbus I/O data. Set the target selection parameter of that particular data (58.101…58.114) to Feedback data...
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230 Parameters Name/Value Description Def/FbEq16 41.17 Set 2 setpoint 2 See parameter 40.17 Set 1 setpoint 2 source. Not selected source 41.18 Set 2 setpoint See parameter 40.18 Set 1 setpoint function. function 41.19 Set 2 internal See parameter 40.19 Set 1 internal setpoint sel1.
Parameters 231 Name/Value Description Def/FbEq16 41.46 Set 2 sleep boost See parameter 40.46 Set 1 sleep boost step. 0.0 PID step customer units 41.47 Set 2 wake-up See parameter 40.47 Set 1 wake-up deviation. 0.00 PID deviation customer units 41.48 Set 2 wake-up See parameter 40.48 Set 1 wake-up...
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232 Parameters Name/Value Description Def/FbEq16 45.02 Saved MW hours Energy saved in MWh compared to direct-on-line motor connection. This parameter is incremented when 45.03 Saved kW hours rolls over. When this parameter rolls over, parameter 45.01 Saved GW hours is incremented. This parameter is read-only (see parameter 45.21 Energy calculations...
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Parameters 233 Name/Value Description Def/FbEq16 45.07 Saved amount Monetary savings compared to direct-on-line motor connection. This value is a calculated by multiplying the saved energy in kWh by the currently active energy tariff (45.14 Tariff selection). If you have not set the currency during the first start-up, you can specify it in Main menu - Primary settings - Clock, region display - Units - Currency.
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234 Parameters Name/Value Description Def/FbEq16 45.12 Energy tariff 1 Defines energy tariff 1 (price of energy per kWh). Depending 0.100 units on the setting of parameter 45.14 Tariff selection, either this value or 45.13 Energy tariff 2 is used for reference when monetary savings are calculated.
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Parameters 235 Name/Value Description Def/FbEq16 45.24 Hourly peak power Value of the peak power during the last hour, that is, the most 0.00 kW value recent 60 minutes after the drive has been powered up. The parameter is updated once every 10 minutes unless the hourly peak is found in the most recent 10 minutes.
236 Parameters Name/Value Description Def/FbEq16 45.35 Last month total Total energy consumption during the previous month, that is, 0.00 kWh energy between midnight of the first day or the previous month and midnight of the first day of the present month. -1000000.00 …...
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FBA A). For example, with a setting of 500, the fieldbus reference range of 0…20000 would correspond to a speed of 500…[46.01] rpm. Note: This parameter is effective only with the ABB Drives communication profile. 0.00 … 30000.00 Speed corresponding to minimum fieldbus reference.
238 Parameters Name/Value Description Def/FbEq16 46.22 At frequency Defines the “at setpoint” limits for frequency control of the 2.00 Hz hysteresis drive. When the absolute difference between reference (28.96 Frequency ref ramp input) and actual frequency (01.06 Output frequency) is smaller than 46.22 At frequency hysteresis, the drive is considered to be “at setpoint”.
240 Parameters Name/Value Description Def/FbEq16 49.04 Communication Sets a timeout for control panel (or PC tool) communication. If 10.0 s loss time a communication break lasts longer than the timeout, the action specified by parameter 49.05 Communication loss action is taken. 0.3…3000.0 s Panel/PC tool communication timeout.
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Parameters 241 Name/Value Description Def/FbEq16 Last speed Drive generates a warning (A7C1 FBA A communication) and freezes the speed to the level the drive was operating at. This only occurs if control is expected from the fieldbus. The speed is determined on the basis of actual speed using 850 ms low-pass filtering.
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242 Parameters Name/Value Description Def/FbEq16 50.05 FBA A ref2 type Selects the type and scaling of reference 2 received from Speed or fieldbus adapter A. The scaling of the reference is defined by frequency parameters 46.01…46.04, depending on which reference type is selected by this parameter.
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Parameters 243 Name/Value Description Def/FbEq16 50.08 FBA A actual 2 type Selects the type and scaling of actual value 2 transmitted to Speed or the fieldbus network through fieldbus adapter A. The scaling frequency of the value is defined by parameters 46.01…46.04, depending on which actual value type is selected by this parameter.
244 Parameters Name/Value Description Def/FbEq16 50.14 FBA A reference 1 Displays raw (unmodified) reference REF1 sent by the master (PLC) to fieldbus adapter A if debugging is enabled by parameter 50.12 FBA A debug mode. This parameter is read-only. -2147483648… Raw REF1 sent by master to fieldbus adapter A.
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Parameters 245 Name/Value Description Def/FbEq16 51.02 FBA A Par2 Parameters 51.02…51.26 are adapter module-specific. For more information, see the documentation of the fieldbus adapter module. Note that not all of these parameters are necessarily in use. 0…65535 Fieldbus adapter configuration parameter. 1 = 1 …...
246 Parameters Name/Value Description Def/FbEq16 51.33 FBA A appl SW ver Displays the application program revision of the adapter module in format axyz, where a = major revision number, xy = minor revision number, z = correction number or letter. Example: 190A = revision 1.90A.
Parameters 247 Name/Value Description Def/FbEq16 Ref1 32bit Reference REF1 (32 bits) Ref2 32bit Reference REF2 (32 bits) Reserved 14…20 CW2 16bit Control Word 2 (16 bits) Other Source selection (see Terms and abbreviations on page 100). - … … … …...
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1 = 0 packets addressed to the drive received within timeout (58.16) CW/Ref loss 1 = No control word or references received within timeout (58.16) 12…14 Reserved Internal error 1 = Internal error occurred. Contact your local ABB representative. 0000h…FFFFh EFB communication status. 1 = 1...
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Parameters 249 Name/Value Description Def/FbEq16 58.08 Received packets Displays a count of valid packets addressed to the drive. During normal operation, this number increases constantly. Can be reset from the control panel by keeping Reset down for over 3 seconds. 0…4294967295 Number of received packets addressed to the drive.
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250 Parameters Name/Value Description Def/FbEq16 Speed ref safe Drive generates an A7CE EFB comm loss warning and sets the speed to the speed defined by parameter 22.41 Speed ref safe 28.41 Frequency ref safe when frequency reference is being used). This occurs if control or reference is expected from the EFB.
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See section About the control profiles on page 371. ABB Drives ABB Drives control profile (with a 16-bit control word) DCU Profile DCU control profile (with a 16 or 32-bit control word) 58.26 EFB ref1 type Selects the type and scaling of reference 1 received through Speed or the embedded fieldbus interface.
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None. None No mapping, register is always zero. CW 16bit ABB Drives profile: 16-bit ABB drives control word; Profile: lower 16 bits of the DCU control word Ref1 16bit Reference REF1 (16 bits)
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Def/FbEq16 Ref2 16bit Reference REF2 (16 bits) SW 16bit ABB Drives profile: 16-bit ABB drives status word; Profile: lower 16 bits of the DCU status word Act1 16bit Actual value ACT1 (16 bits) Act2 16bit Actual value ACT2 (16 bits) Reserved 7…10...
254 Parameters Name/Value Description Def/FbEq16 58.107 Data I/O 7 Parameter selector for Modbus register address 400007. None For the selections, see parameter 58.101 Data I/O … … … … 58.114 Data I/O 14 Parameter selector for Modbus register address 400014. None For the selections, see parameter 58.101 Data I/O...
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Parameters 255 Name/Value Description Def/FbEq16 -200000.00… Process PID controller output base. 1 = 1 200000.0 71.16 Setpoint 1 source See parameter 40.16 Set 1 setpoint 1 source. AI1 percent 71.19 Internal setpoint See parameter 40.19 Set 1 internal setpoint sel1. Not selected sel1 71.20...
256 Parameters Name/Value Description Def/FbEq16 76 Multipump Multipump configuration parameters. configuration See sections Intelligent pump control (IPC) (page 60), Single pump control (PFC) (page 63) and Level control (page 65). Note: Parameters are dynamically hidden based on selection of pumping mode (76.21 Multipump configuration) and number of motors...
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Parameters 257 Name/Value Description Def/FbEq16 76.11 Pump status 1 Shows the status of pump or fan 1. Name Value Ready 0 = False, 1 = True CRC mismatch 0 = False, 1 = True Running 0 = False, 1 = True 3...4 Reserved In PFC control...
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258 Parameters Name/Value Description Def/FbEq16 0...8 IPC node number. 76.23 Master enable Selects if this pump operate as a master drive of the IPC Selected system. The master drive must have sensor connection in order to control the process. Not selected The drive can only be a follower on a inverter-to-inverter link.
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Parameters 259 Name/Value Description Def/FbEq16 76.30 Start point 1 Defines the start point for the first auxiliary motor. As the Vector: motor speed or frequency exceeds the limit defined by this 1300 rpm; parameter, a new auxiliary motor is started. Scalar 48 Hz;...
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260 Parameters Name/Value Description Def/FbEq16 76.33 Start point 4 Defines the start point for the fourth follower pump/auxiliary Vector: motor. See parameter 76.30 Start point 1300 rpm; Scalar 48 Hz; 58 Hz (95.20 b0); 32.50; 17.50 76.34 Start point 5 Defines the start point for the fifth follower pump/auxiliary Vector: motor.
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Parameters 261 Name/Value Description Def/FbEq16 76.45 Stop point 5 Defines the stop point for the fifth follower pump/auxiliary Vector: motor. See parameter 76.41 Stop point 800 rpm; Scalar 25 Hz; 30 Hz (95.20 b0); 15.00; 35.00 76.46 Stop point 6 Defines the stop point for the sixth follower pump/auxiliary Vector: motor.
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262 Parameters Name/Value Description Def/FbEq16 76.55 Start delay Defines the delay time for starting the auxiliary motors. 10.00 s See parameter 76.31 Start point 0.00…12600.00 s Time delay. 1 = 1 s 76.56 Stop delay Defines the delay time for stopping the auxiliary motors. See 10.00 s parameter 76.31 Stop point...
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Parameters 263 Name/Value Description Def/FbEq16 76.63 IPC smooth Defines the ramp time that is used to stop the pump. 20.00 deceleration time A pump that is stopped by current master follows the speed until it is stopped completely. The smooth deceleration time must be longer than the time defined with parameter 40.33 Set 1 integration...
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264 Parameters Name/Value Description Def/FbEq16 Even wear The running time of the motors are balanced by the drive. When the difference in running time between the motors with the least and most running hours exceeds the time defined by parameter 76.72 Maximum wear imbalance, the autochange occurs.
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Parameters 265 Name/Value Description Def/FbEq16 High High priority pump. The IPC system prefers high priority pump. Normal Normal priority pump. Low priority pump. The low priority pump runs as little as possible. It is started only when the demand requires full pumping capacity. 76.81 PFC 1 interlock Defines if the PFC motor 1 can be started.
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266 Parameters Name/Value Description Def/FbEq16 Supervision 1 Bit 0 of 32.01 Supervision status (see page 184). Supervision 2 Bit 1 of 32.01 Supervision status (see page 184). Supervision 3 Bit 2 of 32.01 Supervision status (see page 184). Other [bit] Source selection (see Terms and abbreviations on page 100).
Parameters 267 Name/Value Description Def/FbEq16 Name Value AI parameters Parameter group 12 Standard Process PID set 1 Parameter group 40 Process PID set parameters Parameters 19.11 Ext1/Ext2 selection, 20.06 Ext2 commands, 20.08 Ext2 in1 source, 22.18 Ext2 speed ref1 28.15 Ext2 frequency ref1.
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268 Parameters Name/Value Description Def/FbEq16 77.14 Pump 4 running See parameter 77.11 Pump 1 running time. 0.00 h time 77.15 Pump 5 running See parameter 77.11 Pump 1 running time. 0.00 h time 77.16 Pump 6 running See parameter 77.11 Pump 1 running time.
Parameters 269 Name/Value Description Def/FbEq16 80 Flow calculation and Actual flow calculation. protection Note: Parameters are dynamically hidden based on selection of flow calculation mode. Parameters are visible according to the selection of parameter 80.13 Flow feedback function. 80.01 Actual flow Actual system flow that is either calculated from the pressure difference, measured directly or estimated from the pump curves.
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270 Parameters Name/Value Description Def/FbEq16 80.13 Flow feedback Selects a function between the flow feedback sources function selected by parameters 80.11 Flow feedback 1 source 80.12 Flow feedback 2 source. The result of the function (for any selection) is multiplied by parameter 80.14 Flow feedback multiplier.
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Parameters 271 Name/Value Description Def/FbEq16 PQ curve The PQ curve is used for flow calculation. You can configure pressure sensor settings with parameter group 81 Sensor settings. The figure below shows the PQ performance curve of the pump for the flow calculation function. P [kW] or P [hp] Q [m /h] or...
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272 Parameters Name/Value Description Def/FbEq16 80.23 Pump outlet Defines the pump outlet pipe diameter. 0.100 diameter 0.010... Pump outlet pipe diameter. 1 = 1 cm 32767.000 cm 80.26 Calculation Defines the speed limit below which flow is not calculated. 5.00 minimum speed 0.00...32767.00 Hz Minimum speed limit for flow calculation.
Parameters 273 Name/Value Description Def/FbEq16 80.61 Q value Q2 Defines the flow rate at point 2 on the PQ performance curve. 0.00 See parameter 80.60 Q value Q1 (page 272). 80.62 Q value Q3 Defines the flow rate at point 3 on the PQ performance curve. 0.00 See parameter 80.60 Q value Q1...
274 Parameters Name/Value Description Def/FbEq16 Kilo pascal Pound per square inch Pascal 81.21 Flow unit Selects the unit of flow. m3/h The selection affects total flow and specific energy units. Cubic meter per hour. Liters per second. US gallon per minute. 81.22 Length unit Selects the unit of estimated head points, sensors height...
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Parameters 275 Name/Value Description Def/FbEq16 82.10 Quick ramp 2 accel. Defines the quick ramp set 2 acceleration time. 10.00 time The time required for the speed to change from zero to the speed value defined by parameter 46.01 Speed scaling 46.02 Frequency scaling.
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276 Parameters Name/Value Description Def/FbEq16 Fault Generates D50B Pipe fill-timeout fault. 82.26 Time-out limit Defines the delay time at which setpoint must be reached 60.0 after last change in PID reference ramp output. 0.0...1800.0 s Time-out limit in seconds. 1 = 1 s 82.30 Outlet minimum Enables outlet minimum pressure protection function.
Parameters 277 Name/Value Description Def/FbEq16 82.37 Outlet maximum Defines the level at which drive should generate the outlet 0.00 pressure warning maximum pressure warning. level 0.00...32767.00 bar Outlet maximum pressure warning level. 1 = 1 bar 82.38 Outlet maximum Defines the level at which drive should generate the outlet 0.00 pressure fault level maximum pressure fault.
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278 Parameters Name/Value Description Def/FbEq16 Triggered Cleaning sequence is triggered by parameter 83.11 specifies warning generation only. 83.02 Pump cleaning Displays the pump cleaning progress. progress 0.0...100.0% Percentage 10 = 1% 83.03 Total cleaning count Displays the total cleaning count. 0...1000000 Total cleaning count.
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Parameters 279 Name/Value Description Def/FbEq16 83.15 Fixed time interval Defines the constant time interval between cleaning cycles. 02:00:00h This parameter is used only when cleaning is triggered by time interval. 00:00:00...45:12:15 Time 1 = 1h 83.16 Cycles in cleaning Defines the number of cycles performed in cleaning program. program For example, 1 cycle = 1 forward + 1 reverse step.
280 Parameters Name/Value Description Def/FbEq16 95 HW configuration Various hardware-related settings. 95.01 Supply voltage Selects the supply voltage range. This parameter is used by Automatic / the drive to determine the nominal voltage of the supply not selected network. The parameter also affects the current ratings and the DC voltage control functions (trip and brake chopper activation limits) of the drive.
Refer to the hardware manual of the drive. Name Information EX motor ABB Sine filter 1 = An ABB sine filter is connected to the output of the drive. 2…15 Reserved 00000000h… Hardware options configuration word. 1 = 1 FFFFFFFFh 95.20...
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Note: You must change the default user pass code to maintain a high level of cybersecurity. Store the code in a safe place – the protection cannot be disabled even by ABB if the code is lost. See also section User lock (page 97).
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Parameters 283 Name/Value Description Def/FbEq16 Restore defaults Restores all editable parameter values to default values, except • motor data and ID run results • I/O extension module settings • end user texts, such as customized warnings and faults, and the drive name •...
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284 Parameters Name/Value Description Def/FbEq16 96.10 User set status Shows the status of the user parameter sets. This parameter is read-only. See also section User parameter sets (page 96). No user parameter sets have been saved. Loading A user set is being loaded. Saving A user set is being saved.
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Parameters 285 Name/Value Description Def/FbEq16 96.12 User set I/O mode When parameter 96.11 User set save/load is set to User set Not selected mode, selects the user parameter set together with parameter 96.13 User set I/O mode in2 as follows: Status of source Status of source User parameter...
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286 Parameters Name/Value Description Def/FbEq16 96.16 Unit selection Selects the unit of parameters indicating power, temperature 0000b and torque. Name Information Power unit 0 = kW 1 = hp Reserved Temperature 0 = °C unit 1 = °F Reserved Torque unit 0 = Nm (N·m) 1 = lbft (lb·ft) 5…15...
Note: We recommend you select all the actions and functionalities unless otherwise required by the application. Name Information Disable ABB access 1 = ABB access levels (service, advanced programmer, etc.; see levels 96.03) disabled Freeze parameter 1 = Changing the parameter lock state prevented, ie. pass code...
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288 Parameters Name/Value Description Def/FbEq16 4 kHz 4 kHz. 8 kHz 8 kHz. 97.02 Minimum switching Lowest switching frequency value that is allowed. Depends 2 kHz frequency on the frame size. When drive is reaching the thermal limit, it will automatically start to reduce the switching frequency until the minimum allowed value is reached.
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Parameters 289 Name/Value Description Def/FbEq16 Full Maximum braking power. Almost all available current is used to convert the mechanical braking energy to thermal energy in the motor. WARNING! Using full flux braking heats up the motor especially in cyclic operation. Make sure that the motor can withstand this if you have a cyclic application.
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290 Parameters Name/Value Description Def/FbEq16 97.13 IR compensation Defines the relative output voltage boost at zero speed (IR 3.50% compensation). The function is useful in applications with a high break-away torque where vector control cannot be applied. U / U Relative output voltage.
Parameters 291 Name/Value Description Def/FbEq16 98 User motor Motor values supplied by the user that are used in the motor model. parameters These parameters are useful for non-standard motors, or to just get more accurate motor control of the motor on site. A better motor model always improves the shaft performance.
292 Parameters Name/Value Description Def/FbEq16 98.08 PM flux user Defines the permanent magnet flux. 0.00000 p.u. Note: This parameter is valid only for permanent magnet motors. 0.00000… 2.00000 Permanent magnet flux in per unit. 98.09 Rs user SI Defines the stator resistance R of the motor model.
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Parameters 293 Name/Value Description Def/FbEq16 99.04 Motor control mode Selects the motor control mode. Scalar Vector Vector control. Vector control has better accuracy than scalar control but cannot be used in all situations (see selection Scalar below). Requires motor identification run (ID run). See parameter 99.13 ID run requested.
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294 Parameters Name/Value Description Def/FbEq16 99.08 Motor nominal Defines the nominal motor frequency. This setting must 50.0 Hz frequency match the value on the rating plate of the motor. Note: This parameter cannot be changed while the drive is running. 0.0…500.0 Hz Nominal frequency of the motor.
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Parameters 295 Name/Value Description Def/FbEq16 99.13 ID run requested Selects the type of the motor identification routine (ID run) None performed at the next start of the drive. During the ID run, the drive will identify the characteristics of the motor for optimum motor control.
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296 Parameters Name/Value Description Def/FbEq16 Reduced Reduced ID run. This mode should be selected instead of the Normal Advanced ID Run if • mechanical losses are higher than 20% (ie. the motor cannot be de-coupled from the driven equipment), or if •...
Page 301
Parameters 297 Name/Value Description Def/FbEq16 99.15 Motor polepairs Calculated number of pole pairs in the motor. calculated 0…1000 Number of pole pairs. 1 = 1 99.16 Motor phase order Switches the rotation direction of motor. This parameter can U V W be used if the motor turns in the wrong direction (for example, because of the wrong phase order in the motor cable), and correcting the cabling is considered impractical.
298 Parameters Differences in the default values between 50 Hz and 60 Hz supply frequency settings Parameter 95.20 HW options word 1 bit 0 Supply frequency 60 Hz changes the drive parameter default values according to the supply frequency, 50 Hz or 60 Hz. The bit is set according to the market before the drive is delivered.
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Parameters 299 Name 95.20 HW options word 1 95.20 HW options word 1 Supply frequency 60 Hz Supply frequency 60 Hz 50 Hz 60 Hz 30.12 Maximum speed 1500.00 rpm 1800.00 rpm 30.14 Maximum frequency 50.00 Hz 60.00 Hz 31.26 Stall speed limit 150.00 rpm 180.00 rpm...
Additional parameter data 301 Additional parameter data What this chapter contains This chapter lists the parameters with some additional data such as their ranges and 32-bit fieldbus scaling. For parameter descriptions, see chapter Parameters (page 99). Terms and abbreviations Term Definition Actual signal Signal measured or calculated by the drive.
302 Additional parameter data Term Definition Parameter number. Packed Boolean (bit list). Real Real number. Type Parameter type. See Analog src, Binary src, List, PB, Real. Fieldbus addresses Refer to the User’s manual of the fieldbus adapter.
Additional parameter data 303 Parameter groups 1…9 Name Type Range Unit FbEq32 01 Actual values 01.01 Motor speed used Real -30000.00…30000.00 100 = 1 rpm 01.02 Motor speed estimated Real -30000.00…30000.00 100 = 1 rpm 01.03 Motor speed % Real -1000.00…1000.00 100 = 1% 01.06...
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304 Additional parameter data Name Type Range Unit FbEq32 01.67 Abs output power % drive nom Real 0.00…300.00 100 = 1% 01.68 Abs motor shaft power Real 0.00…32767.00 100 = 1 kW 03 Input references 03.01 Panel reference Real -100000.00…100000.00 100 = 1 03.02 Panel reference remote Real...
Page 309
Additional parameter data 305 Name Type Range Unit FbEq32 06.30 MSW bit 11 selection Binary 1 = 1 06.31 MSW bit 12 selection Binary 1 = 1 06.32 MSW bit 13 selection Binary 1 = 1 06.33 MSW bit 14 selection Binary 1 = 1 07 System info...
306 Additional parameter data Parameter groups 10…99 Name Type Range Unit FbEq32 10 Standard DI, RO 10.02 DI delayed status 0000h…FFFFh 1 = 1 10.03 DI force selection 0000h…FFFFh 1 = 1 10.04 DI forced data 0000h…FFFFh 1 = 1 10.21 RO status 0000h…FFFFh 1 = 1...
Page 311
Additional parameter data 307 Name Type Range Unit FbEq32 12.16 AI1 filter time Real 0.000…30.000 1000 = 1 s 12.17 AI1 min Real 0.000…20.000 mA or mA or V 1000 = 1 unit 0.000…10.000 V 12.18 AI1 max Real 0.000…20.000 mA or mA or V 1000 = 1 unit 0.000…10.000 V...
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308 Additional parameter data Name Type Range Unit FbEq32 13.29 AO2 out at AO2 src min Real 0.000…22.000 1000 = 1 mA 13.30 AO2 out at AO2 src max Real 0.000…22.000 1000 = 1 mA 13.91 AO1 data storage Real -327.68…327.67 100 = 1 13.92 AO2 data storage...
Page 313
Additional parameter data 309 Name Type Range Unit FbEq32 20.04 Ext1 in2 source Binary 1 = 1 20.06 Ext2 commands List 0…6, 11…12, 14 1 = 1 20.07 Ext2 start trigger type List 0…1 1 = 1 20.08 Ext2 in1 source Binary 1 = 1 20.09...
Page 314
310 Additional parameter data Name Type Range Unit FbEq32 21.16 Pre-heating current Real 0.0…30.0 10 = 1% 21.18 Auto restart time Real 0.0, 0.1…10.0 10 = 1 s 21.19 Scalar start mode List 0…4 1 = 1 21.21 DC hold frequency Real 0.00…1000.00 100 = 1 Hz...
Page 315
Additional parameter data 311 Name Type Range Unit FbEq32 22.74 Motor potentiometer down Binary 1 = 1 source 22.75 Motor potentiometer ramp time Real 0.0…3600.0 10 = 1 s 22.76 Motor potentiometer min value Real -32768.00…32767.00 100 = 1 22.77 Motor potentiometer max Real -32768.00…32767.00...
Page 316
312 Additional parameter data Name Type Range Unit FbEq32 28.22 Constant frequency sel1 Binary 1 = 1 28.23 Constant frequency sel2 Binary 1 = 1 28.24 Constant frequency sel3 Binary 1 = 1 28.26 Constant frequency 1 Real -500.00…500.00 100 = 1 Hz 28.27 Constant frequency 2 Real -500.00…500.00...
Page 317
Additional parameter data 313 Name Type Range Unit FbEq32 30.31 Undervoltage control List 0…1 1 = 1 31 Fault functions 31.01 External event 1 source Binary 1 = 1 31.02 External event 1 type List 0…1 1 = 1 31.03 External event 2 source Binary 1 = 1...
Page 318
314 Additional parameter data Name Type Range Unit FbEq32 32.07 Supervision 1 signal Analog 1 = 1 32.08 Supervision 1 filter time Real 0.000…30.000 1000 = 1 s 32.09 Supervision 1 low Real -21474836.00… 100 = 1 21474836.00 32.10 Supervision 1 high Real -21474836.00…...
Page 319
Additional parameter data 315 Name Type Range Unit FbEq32 32.50 Supervision 5 high Real -21474836.00… 100 = 1 21474836.00 32.51 Supervision 5 hysteresis Real 0.00…100000.00 100 = 1 32.55 Supervision 6 function List 0…7 1 = 1 32.56 Supervision 6 action List 0…3 1 = 1...
Page 320
316 Additional parameter data Name Type Range Unit FbEq32 34.35 Timer 9 configuration 0000h…FFFFh 1 = 1 34.36 Timer 9 start time Time 00:00:00…23:59:59 1 = 1 s 34.37 Timer 9 duration Duration 00 00:00…07 00:00 1 = 1 min 34.38 Timer 10 configuration 0000h…FFFFh 1 = 1...
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Additional parameter data 317 Name Type Range Unit FbEq32 34.111 Boost time activation source Binary 1 = 1 34.112 Boost time duration Duration 00 00:00…07 00:00 1 = 1 min 35 Motor thermal protection 35.01 Motor estimated temperature Real -60…1000 °C or °C or °F 1 = 1 °...
Page 322
318 Additional parameter data Name Type Range Unit FbEq32 36.11 PVL peak date Data 1 = 1 36.12 PVL peak time Data 1 = 1 36.13 PVL current at peak Real -32768.00…32767.00 100 = 1 A 36.14 PVL DC voltage at peak Real 0.00…2000.00 100 = 1 V...
Page 323
Additional parameter data 319 Name Type Range Unit FbEq32 37.17 ULC frequency table point 2 Real -500.0…500.0 10 = 1 Hz 37.18 ULC frequency table point 3 Real -500.0…500.0 10 = 1 Hz 37.19 ULC frequency table point 4 Real -500.0…500.0 10 = 1 Hz 37.20...
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320 Additional parameter data Name Type Range Unit FbEq32 40.20 Set 1 internal setpoint sel2 Binary 1 = 1 40.21 Set 1 internal setpoint 1 Real -200000.00…200000.00 100 = 1 PID customer customer unit units 40.22 Set 1 internal setpoint 2 Real -200000.00…200000.00 100 = 1 PID...
Page 325
Additional parameter data 321 Name Type Range Unit FbEq32 40.50 Set 1 tracking ref selection Analog 1 = 1 40.57 PID set1/set2 selection Binary 1 = 1 40.58 Set 1 increase prevention Binary 1 = 1 40.59 Set 1 decrease prevention Binary 1 = 1 40.60...
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322 Additional parameter data Name Type Range Unit FbEq32 41.17 Set 2 setpoint 2 source Analog 1 = 1 41.18 Set 2 setpoint function List 0…13 1 = 1 41.19 Set 2 internal setpoint sel1 Binary 1 = 1 41.20 Set 2 internal setpoint sel2 Binary 1 = 1 41.21 Set 2 internal setpoint 1...
Page 327
Additional parameter data 323 Name Type Range Unit FbEq32 41.47 Set 2 wake-up deviation Real -200000.00…200000.00 100 = 1 PID customer customer unit units 41.48 Set 2 wake-up delay Real 0.00…60.00 100 = 1 s 41.49 Set 2 tracking mode Binary 1 = 1 41.50...
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324 Additional parameter data Name Type Range Unit FbEq32 45.12 Energy tariff 1 Real 0.000…4294966.296 (defina- 1000 = 1 ble) currency unit 45.13 Energy tariff 2 Real 0.000…4294966.296 (defina- 1000 = 1 ble) currency unit 45.14 Tariff selection Binary 1 = 1 45.18 CO2 conversion factor Real...
Page 329
Additional parameter data 325 Name Type Range Unit FbEq32 46.41 kWh pulse scaling Real 0.001…1000.000 1000 = 1 kWh 47 Data storage 47.01 Data storage 1 real32 Real -2147483.000… 1000 = 1 2147483.000 47.02 Data storage 2 real32 Real -2147483.000… 1000 = 1 2147483.000 47.03...
Page 330
326 Additional parameter data Name Type Range Unit FbEq32 50.13 FBA A control word Data 00000000h…FFFFFFFFh 1 = 1 50.14 FBA A reference 1 Real -2147483648… 1 = 1 2147483647 50.15 FBA A reference 2 Real -2147483648… 1 = 1 2147483647 50.16 FBA A status word Data...
Page 331
Additional parameter data 327 Name Type Range Unit FbEq32 58.12 CRC errors Real 0…4294967295 1 = 1 58.14 Communication loss action List 0…5 1 = 1 58.15 Communication loss mode List 1…2 1 = 1 58.16 Communication loss time Real 0.0…6000.0 10 = 1 s 58.17...
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328 Additional parameter data Name Type Range Unit FbEq32 71.06 PID status word 0000h…FFFFh 1 = 1 71.07 PID operation mode List 0…2 1 = 1 71.08 Feedback 1 source Analog 1 = 1 71.11 Feedback filter time Real 0.000…30.000 1000 = 1 s 71.14 Setpoint scaling Real...
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Additional parameter data 329 Name Type Range Unit FbEq32 76 Multipump configuration 76.01 PFC status 0000h…FFFFh 1 = 1 76.02 Multipump system status List 0…3, 100…103, 200…202, 1 = 1 300…302, 400, 500, 600, 700, 800…801, 4…9 76.05 Measured level Real 0.00...32767.00 10 = 1...
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330 Additional parameter data Name Type Range Unit FbEq32 76.45 Stop point 5 Real 0.00…32767.00 [rpm/Hz] 1 = 1 unit 76.46 Stop point 6 Real 0.00…32767.00 [rpm/Hz] 1 = 1 unit 76.47 Stop point 7 Real 0.00…32767.00 [rpm/Hz] 1 = 1 unit 76.48 Stop point 8 Real 0.00…32767.00...
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Additional parameter data 331 Name Type Range Unit FbEq32 76.101 IPC parameter Binary synchronization 76.102 IPC synchronization settings 0000h…FFFFh 1 = 1 76.105 IPC synchronization checksum 1 = 1 77 Multipump maintenance and monitoring 77.10 PFC runtime change List 1 = 1 77.11 Pump 1 running time Real...
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332 Additional parameter data Name Type Range Unit FbEq32 80.44 HQ curve H5 Real 0.00...32767.00 100 = 1 80.50 PQ curve P1 Real 0.00...32767.00 100 = 1 80.51 PQ curve P2 Real 0.00...32767.00 100 = 1 80.52 PQ curve P3 Real 0.00...32767.00 100 = 1...
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Additional parameter data 333 Name Type Range Unit FbEq32 82.38 Outlet maximum pressure fault Real 0.00...32767.00 100 = 1 level 82.40 Inlet minimum pressure List 1 = 1 protection 82.41 Inlet minimum pressure Real 0.00...32767.00 100 = 1 warning level 82.42 Inlet minimum pressure fault Real...
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334 Additional parameter data Name Type Range Unit FbEq32 96.08 Control board boot List 0…1 1 = 1 96.10 User set status List 0…7, 20…23 1 = 1 96.11 User set save/load List 0…5, 18…21 1 = 1 96.12 User set I/O mode in1 Binary 96.13 User set I/O mode in2 Binary...
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Additional parameter data 335 Name Type Range Unit FbEq32 98.09 Rs user SI Real 0.00000…100.00000 100000 = 1 p.u. 98.10 Rr user SI Real 0.00000…100.00000 100000 = 1 p.u. 98.11 Lm user SI Real 0.00…100000.00 100 = 1 mH 98.12 SigmaL user SI Real 0.00…100000.00...
The causes of most warnings and faults can be identified and corrected using the information in this chapter. If not, contact an ABB service representative. If you have a possibility to use the Drive composer PC tool, send the Support package created by the Drive composer to the ABB service representative.
338 Fault tracing Faults latch inside the drive and cause the drive to trip, and the motor stops. After the cause of a fault has been removed, the fault can be reset from the panel or from a selectable source (parameter 31.11 Fault reset selection) such as the digital inputs of the drive.
The code can be read with a mobile device containing the ABB service application, which then sends the data to ABB for analysis. For more information on the application, contact your local ABB service representative.
Checking the insulation of the assembly in the Hardware manual of the drive. If an earth fault is found, fix or change the motor cable and/or motor. If no earth fault can be detected, contact your local ABB representative.
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Check the auxiliary code. See actions temperature too high. for each code below. (none) Temperature above warning Check ambient conditions. limit Check air flow and fan operation. Check heatsink fins for dust pick-up. 1 Thermistor broken Contact an ABB service representative for control board replacement.
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342 Fault tracing Code Warning / Aux. code Cause What to do (hex) A4A1 IGBT Estimated drive IGBT Check ambient conditions. overtemperature temperature is excessive. Check air flow and fan operation. Check heatsink fins for dust pick-up. Check motor power against drive power.
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(page 180). Check the value of parameter 95.04 Control board supply. A5EA Measurement circuit Problem with internal Contact your local ABB representative. temperature temperature measurement of the drive. A5EB PU board powerfail Power unit power supply Contact your local ABB representative.
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344 Fault tracing Code Warning / Aux. code Cause What to do (hex) A6A5 No motor data Parameters in group 99 have Check that all the required parameters not been set. in group 99 have been set. Note: It is normal for this warning to appear during the start-up and continue until the motor data is entered.
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Fault tracing 345 Code Warning / Aux. code Cause What to do (hex) A780 Motor stall Motor is operating in stall Check motor load and drive ratings. region because of e.g. Programmable warning: Check fault function parameters. excessive load or insufficient 31.24 Stall function motor power.
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10.27 RO2 source. 0003 Relay output 3 Select a different signal with parameter 10.30 RO3 source. A8B0 ABB Signal Warning generated by the Check the source of the warning supervision 1 signal supervision function 1. (parameter 32.07 Supervision 1 signal).
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Fault tracing 347 Code Warning / Aux. code Cause What to do (hex) A8BF ULC underload Selected signal has fallen Check for any operating conditions warning below the user underload decreasing the monitored signal (for curve. example, loss of load if the torque or Programmable fault: 37.04 ULC underload current is being monitored).
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348 Fault tracing Code Warning / Aux. code Cause What to do (hex) AFE9 Start delay The start delay is active and Informative warning. See parameter the drive will start the motor 21.22 Start delay. after a predefined delay. AFED Run permissive Run permissive is keeping the Check the setting of (and source...
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Fault tracing 349 Code Warning / Aux. code Cause What to do (hex) 0xD506 Pump cleaning not Pump cleaning cannot be Change control location to Auto. possible started. The drive needs to be in remote control and start signal is activated. 0xD507 Pump cleaning Dirt detection indicates that the...
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350 Fault tracing Code Warning / Aux. code Cause What to do (hex) D510 Inlet minimum Measured inlet pressure is Check the pump inlet for blockages or pressure below the defined warning closed valve. level. Programmable warning: Check the configuration of inlet 82.40 Inlet minimum pressure protection.
ID. drive. If the fault reappears, cycle the power to the drive. You may have to be repeat this. If the fault persists, contact your local ABB representative. 2310 Overcurrent Output current has exceeded Check motor load.
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352 Fault tracing Code Fault / Aux. code Cause What to do (hex) 2340 Short circuit Short-circuit in motor cable(s) Check motor and motor cable for or motor cabling errors. Check there are no power factor correction capacitors or surge absorbers in motor cable.
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Fault tracing 353 Code Fault / Aux. code Cause What to do (hex) 4290 Cooling Drive module temperature is Check ambient temperature. If it excessive. exceeds 40 °C/104 °F (IP21 frames … R9) or if it exceeds 50 °C /122 …...
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Reboot the control unit (using incompatible are incompatible. parameter 96.08 Control board boot) or by cycling power. If the problem persists, contact your local ABB representative 6306 FBA A mapping file Fieldbus adapter A mapping Contact your local ABB file read error.
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Task overload Internal fault. Reboot the control unit (using parameter 96.08 Control board boot) or by cycling power. If the problem persists, contact your local ABB representative 6487 Stack overflow Internal fault. Reboot the control unit (using parameter 96.08 Control board boot) or by cycling power.
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Operating system error. Reboot the control unit (using parameter 96.08 Control board boot) or by cycling power. If the problem persists, contact your local ABB representative. 64B1 Fault reset A fault has been reset. The Informative fault. cause of the fault no longer...
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What to do (hex) 6882 Text 32-bit table Internal fault. Reset the fault. Contact your local overflow ABB representative if the fault persists. 6885 Text file overflow Internal fault. Reset the fault. Contact your local ABB representative if the fault persists.
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358 Fault tracing Code Fault / Aux. code Cause What to do (hex) 80A0 AI supervision An analog signal is outside the Check signal level at the analog input. limits specified for the analog Check the auxiliary code. Programmable fault: 12.03 AI supervision input.
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Fault tracing 359 Code Fault / Aux. code Cause What to do (hex) 9084 External fault 4 Fault in external device 4. Check the external device. Check setting of parameter 31.07 (Editable message text) Programmable fault: 31.07 External event 4 source.
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Limits. Make sure that the maximum torque limit in force is greater than 100%. 0004 Current measurement Contact your local ABB calibration did not finish within representative. reasonable time 0005…0008 Internal error. Contact your local ABB representative.
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Fault tracing 361 Code Fault / Aux. code Cause What to do (hex) D406 Maximum flow Actual flow is exceeded the Check the system for leakages. protection defined fault level. Check flow protection settings in parameters 80.15 Maximum flow Programmable fault: 80.17 Maximum flow protection 80.17 Maximum flow protection...
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362 Fault tracing Code Fault / Aux. code Cause What to do (hex) 0xD403 Low level Water level is reached the low Check the analog level sensor. level limit. Level control is Check that all pumps are operating Programmable fault: 76.92 unable to control the level for normally.
Fieldbus control through the embedded fieldbus interface (EFB) 363 Fieldbus control through the embedded fieldbus interface (EFB) What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) using the embedded fieldbus interface. System overview The drive can be connected to an external control system through a communication link using either a fieldbus adapter or the embedded fieldbus interface.
364 Fieldbus control through the embedded fieldbus interface (EFB) Fieldbus controller Termination ON Fieldbus Data flow Control Word (CW) References Process I/O (cyclic) Status Word (SW) Actual values Parameter R/W Service messages (acyclic) requests/responses Termination OFF Termination OFF Termination ON Bias OFF Bias OFF Bias ON...
58.17 Transmit delay 0 ms (default) Defines a response delay for the drive. 58.25 Control profile ABB Drives Selects the control profile used by the drive. (default) See section Basics of the embedded fieldbus interface (page 368). 58.26...
366 Fieldbus control through the embedded fieldbus interface (EFB) Setting for Parameter Function/Information fieldbus control 58.31 EFB act1 Other Defines the source of actual values 1 and 2 transparent when the 58.26 EFB ref1 type (58.27 EFB 58.32 source ref2 type) is set to Transparent.
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Fieldbus control through the embedded fieldbus interface (EFB) 367 Setting for Parameter Function/Information fieldbus control 20.06 Ext2 Embedded fieldbus Selects fieldbus as the source for the start commands and stop commands when EXT2 is selected as the active control location. SPEED REFERENCE SELECTION 22.11 Ext1 speed ref1 EFB ref1 Selects a reference received through the...
368 Fieldbus control through the embedded fieldbus interface (EFB) Basics of the embedded fieldbus interface The cyclic communication between a fieldbus system and the drive consists of 16-bit data words or 32-bit data words (with a transparent control profile). The diagram below illustrates the operation of the embedded fieldbus interface. The signals transferred in the cyclic communication are explained further below the diagram.
Fieldbus control through the embedded fieldbus interface (EFB) 369 Control word and Status word The Control Word (CW) is a 16-bit or 32-bit packed boolean word. It is the principal means of controlling the drive from a fieldbus system. The CW is sent by the fieldbus controller to the drive.
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370 Fieldbus control through the embedded fieldbus interface (EFB) Modern Modbus master devices typically provide a means to access the full range of 65536 Modbus holding registers. One of these methods is to use 6-digit decimal addresses from 400001 to 465536. This manual uses 6-digit decimal addressing to represent Modbus holding register addresses.
• Profile. For the ABB Drives profile, the embedded fieldbus interface of the drive converts the fieldbus data to and from the native data used in the drive. The DCU Profile involves no data conversion or scaling. The figure below illustrates the effect of the profile selection.
Control Word for the ABB Drives profile The table below shows the contents of the fieldbus Control Word for the ABB Drives control profile. The embedded fieldbus interface converts this word to the form in which it is used in the drive. The upper case boldface text refers to the states shown State transition diagram for the ABB Drives profile on page 379.
Fieldbus control through the embedded fieldbus interface (EFB) 373 Name Value STATE/Description Reserved Reserved REMOTE_ Fieldbus control d. Control Word <> 0 or Reference <> 0: Retain last Control Word and Reference. Control Word = 0 and Reference = 0: Fieldbus control d. Reference and deceleration/acceleration ramp are locked.
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374 Fieldbus control through the embedded fieldbus interface (EFB) Name Value State/Description EXT2 Select External control location EXT2. Effective if the control location is parameterized to be selected from the fieldbus. Select External control location EXT1. Effective if the control location is parameterized to be selected from the fieldbus.
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Fieldbus control through the embedded fieldbus interface (EFB) 375 Name Value State/Description Reserved USER_0 Writable control bits that can be combined with drive logic for application-specific functionality. USER_1 USER_2 USER_3 26… Reserved...
Status Word for the ABB Drives profile The table below shows the fieldbus Status Word for the ABB Drives control profile. The embedded fieldbus interface converts the drive Status Word into this form for the fieldbus. The upper case boldface text refers to the states shown in...
Fieldbus control through the embedded fieldbus interface (EFB) 377 Status Word for the DCU Profile The embedded fieldbus interface writes the drive Status Word bits 0 to 15 to the fieldbus Status Word as is. Bits 16 to 32 of the drive Status Word are not in use. Name Value State/Description...
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378 Fieldbus control through the embedded fieldbus interface (EFB) Name Value State/Description ALARM Warning/Alarm is active. No warning/alarm. Reserved Reserved for Not yet implemented. DIRECTION_LO Reserved Reserved Reserved USER_0 Status bits that can be combined with drive logic for application-specific functionality. USER_1 USER_2 USER_3...
The diagram below shows the state transitions in the drive when the drive is using the ABB Drives profile and the drive is configured to follow the commands of the control word from the embedded fieldbus interface. The upper case texts refer to the states which are used in the tables representing the fieldbus Control and Status words.
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380 Fieldbus control through the embedded fieldbus interface (EFB) SWITCH-ON ABB Drives profile MAINS OFF INHIBITED (SW Bit6=1) Power ON (CW Bit0=0) NOT READY TO CW = Control Word SWITCH ON (SW Bit0=0) A B C D SW = Status Word...
References for the ABB Drives profile and DCU Profile The ABB Drives profile supports the use of two references, EFB reference 1 and EFB reference 2. The references are 16-bit words each containing a sign bit and a 15-bit integer.
Actual values for the ABB Drives profile and DCU Profile The ABB Drives profile supports the use of two fieldbus actual values, ACT1 and ACT2. The actual values are 16-bit words each containing a sign bit and a 15-bit integer.
DCU Profile The table below shows the default Modbus holding register addresses for the drive data with the ABB Drives profile. This profile provides a converted 16-bit access to the drive data. Note: Only the 16 least significant bits of the drive’s 32-bit Control and Status Words can be accessed.
384 Fieldbus control through the embedded fieldbus interface (EFB) Modbus function codes The table below shows the Modbus function codes supported by the embedded fieldbus interface. Code Function name Description Read Coils Reads the 0/1 status of coils (0X references). Read Discrete Inputs Reads the 0/1 status of discrete inputs (1X references).
• 02h: Major Minor Revision (combination of contents of parameters 07.05 Firmware version 58.02 Protocol ID). • 03h: Vendor URL (“www.abb.com”) • 04h: Product name: (“ACQ580”). Exception codes The table below shows the Modbus exception codes supported by the embedded fieldbus interface. Code Name Description...
Coils are 1-bit read/write values. Control Word bits are exposed with this data type. The table below summarizes the Modbus coils (0xxxx reference set). Note that the references are 1-based index which match the address transmitted on the wire. Reference ABB Drives profile DCU Profile 000001...
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Fieldbus control through the embedded fieldbus interface (EFB) 387 Reference ABB Drives profile DCU Profile 000033 Control for relay output RO1 Control for relay output RO1 (parameter 10.99 RO/DIO control (parameter 10.99 RO/DIO control word, bit 0) word, bit 0)
Discrete inputs are 1-bit read-only values. Status Word bits are exposed with this data type. The table below summarizes the Modbus discrete inputs (1xxxx reference set). Note that the references are 1-based index which match the address transmitted on the wire. Reference ABB Drives profile DCU Profile 100001 RDY_ON...
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Fieldbus control through the embedded fieldbus interface (EFB) 389 Reference ABB Drives profile DCU Profile 100033 Delayed status of digital input Delayed status of digital input DI1 (parameter 10.02 DI DI1 (parameter 10.02 DI delayed status, bit 0) delayed status, bit 0)
390 Fieldbus control through the embedded fieldbus interface (EFB) Error code registers (holding registers 400090…400100) These registers contain information about the last query. The error register is cleared when a query has finished successfully. Reference Name Description 400090 Reset Error Registers 1 = Reset internal error registers (91…95).
Fieldbus control through a fieldbus adapter 391 Fieldbus control through a fieldbus adapter What this chapter contains This chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) through an optional fieldbus adapter module. The fieldbus control interface of the drive is described first, followed by a configuration example.
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392 Fieldbus control through a fieldbus adapter Note: The text and examples in this chapter describe the configuration of one fieldbus adapter (FBA A) by parameters 50.01…50.18 and parameter groups 51 FBA A settings…53 FBA A data out. Drive Fieldbus controller Fieldbus Other...
Fieldbus control through a fieldbus adapter 393 Basics of the fieldbus control interface The cyclic communication between a fieldbus system and the drive consists of 16- or 32-bit input and output data words. The drive is able to support a maximum of 12 data words (16 bits) in each direction.
394 Fieldbus control through a fieldbus adapter Control word and Status word The Control word is the principal means for controlling the drive from a fieldbus system. It is sent by the fieldbus master station to the drive through the adapter module.
(indicating reversed direction of rotation) is formed by calculating the two’s complement from the corresponding positive reference. ABB drives can receive control information from multiple sources including analog and digital inputs, the drive control panel and a fieldbus adapter module. In order to have the drive controlled through the fieldbus, the module must be defined as the source for control information such as reference.
396 Fieldbus control through a fieldbus adapter Actual values Actual values are 16-bit words containing information on the operation of the drive. The types of the monitored signals are selected by parameters 50.07 FBA A actual 1 type 50.08 FBA A actual 2 type.
Fieldbus control through a fieldbus adapter 397 Contents of the fieldbus Control word The upper case boldface text refers to the states shown in the state diagram (page 399). Name Value STATE/Description Off1 control Proceed to READY TO OPERATE. Stop along currently active deceleration ramp.
398 Fieldbus control through a fieldbus adapter Contents of the fieldbus Status word The upper case boldface text refers to the states shown in the state diagram (page 399). Name Value STATE/Description Ready to switch READY TO SWITCH ON. NOT READY TO SWITCH ON.
Fieldbus control through a fieldbus adapter 399 The state diagram SWITCH-ON from any state MAINS OFF INHIBITED SW b6=1 Fault Power ON CW b0=0 FAULT NOT READY TO SW b3=1 SWITCH ON SW b0=0 A B C D CW b7=1 CW=xxxx x1xx xxxx x110 CW b3=0 READY TO...
400 Fieldbus control through a fieldbus adapter Setting up the drive for fieldbus control 1. Install the fieldbus adapter module mechanically and electrically according to the instructions given in the User’s manual of the module. 2. Power up the drive. 3.
Fieldbus control through a fieldbus adapter 401 Parameter setting example: FPBA (PROFIBUS DP) This example shows how to configure a basic speed control application that uses the PROFIdrive communication profile with PPO Type 2. The start/stop commands and reference are according to the PROFIdrive profile, speed control mode. The reference values sent over the fieldbus have to be scaled within the drive so they have the desired effect.
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402 Fieldbus control through a fieldbus adapter Drive parameter Setting for ACX580 Description drives 53.05 FBA data out5 23.13 Deceleration time 1 51.27 FBA A par refresh Configure Validates the configuration parameter settings. 20.01 Ext1 commands 12 = Fieldbus A Selects fieldbus adapter A as the source of the start and stop commands for external control location EXT1.
Control chain diagrams 403 Control chain diagrams Contents of this chapter The chapter presents the reference chains of the drive. The control chain diagrams can be used to trace how parameters interact and where parameters have an effect within the drive parameter system. For a more general diagram, see section Operating modes of the drive (page 40).
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
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Contact us www.abb.com/drives www.abb.com/drivespartners 3AXD50000035867 Rev C (EN) 2017-06-21 3AXD50000035867C...