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SANYO Factory Code Z5AE Service Reference NO. 499 DP26670 SERVICE MANUAL 18.5" HDTV LCD ORIGINAL MFR'S VERSION A Design and specifications are subject to change without notice.
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IMPOTANT WARNING CAUTION: DVD PLAYER IS A CLASS 1 LASER PRODUCT. HOWEVER THIS PLAYER USES A VISIBLE LASER BEAM WHICH COULD CAUSE HAZARDOUS RADIATION EXPOSURE IF DIRECTED. BE SURE TO OPERATE THE PLAYER CORRECTLY AS INSTRUCTED. THE FOLLOWING CAUTION LABEL IS LOCATED ON THE REAR PANEL OF THE PLAYER. (Printed on the Rear Panel) WHEN THIS PLAYER IS PLUGGED TO THE WALL OUTLET, DO NOT PLACE YOUR EYES CLOSE TO THE OPENING OF THE DISC TRAY AND OTHER OPENINGS TO LOOK INTO THE INSIDE OF...
SERVICING NOTICES ON CHECKING 1. KEEP THE NOTICES 6. PERFORM A SAFETY CHECK AFTER SERVICING As for the places which need special attentions, they are indicated with the labels or seals on the Confirm that the screws, parts and wiring which cabinet, chassis and parts.
WHEN REPLACING DVD DECK [ When removing the DVD Deck ] Before removing Pick Up PCB and DVD MT PCB connector, the short circuit the position shown in Fig. 1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged. [ When installing the DVD Deck ] Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD MT PCB connector.
DISC REMOVAL METHOD AT NO POWER SUPPLY 1. Remove the Stand Ass'y, Front Cabinet Ass'y and LCD Panel. (Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.) 2. Slide the Gear Middle toward the arrow direction by hand to release the lock. (Refer to Fig. 1) 3.
ABOUT LEAD FREE SOLDER (PbF) Distinction of PbF PCB: PCBs (manufactured) using lead free solder will have a PbF printing on the PCB. (Please refer to figures.) Caution: • Pb free solder has a higher melting point than standard solder; Typically the melting point is 86 F~104 F(30...
TABLE OF CONTENTS IMPORANT WARNING........................A1-1 SERVICING NOTICES ON CHECKING..................A1-2 HOW TO ORDER PARTS........................ A1-2 IMPORTANT............................ A1-2 WHEN REPLACING DVD DECK..................... A1-3 DISC REMOVAL METHOD AT NO POWER SUPPLY ..............A1-4 PARENTAL CONTROL - RATING LEVEL..................A1-4 ABOUT LEAD FREE SOLDER (PbF)..................... A1-5 TABLE OF CONTENTS........................
GENERAL SPECIFICATIONS LCD Size / Visual Size 26.01 inch / 660.5mmV System LCD Type Color TFT LCD Number of Pixels 1366(H) x 768(V) Double Scan View Range Left/Right 80/80 degree Up/Down 75/75 degree Bright Dot n≦2 Zero Bright Dot Ratio Color System NTSC Speaker...
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Game Timer Timer Back-up (at Power Off Mode) more than G-10 Remote Unit RC-SC Control Glow in Dark Remocon Remocon Format SANYO Format Custom Code 38-C7 h Power Source Voltage(D.C) UM size x pcs UM-3 x 2 pcs Total Keys...
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GENERAL SPECIFICATIONS G-11 Features Auto Shut Off Auto Search Power On Memory Hotel Mode Comb Filter Game Position Auto Setup Language TV Location Signal Type Automatic Search Picture Setting(TV) Picture Preference Brightness , Contrast , Color Tint Sharpness Color Temperature Backlight Picture Setting(PC) HOR Position , VER Position...
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GENERAL SPECIFICATIONS Battery UM size x pcs OEM Brand AC Adapter AC Cord (for AC Adapter) AC Cord Cable Tie AV Cord (2Pin-1Pin) Registration Card (NDL Card) 300 to 75ohm Antenna Adapter Sheet Information (FCC) Sheet Information (DTV) Sheet Information (Return) Sheet Information (Picture Quality) Sheet Information (Sheet Set Up) Sheet Information (HDMI)
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GENERAL SPECIFICATIONS G-16 Carton Master Carton Content --- Sets Material --- / --- Dimensions W x D x H(mm) Description of Origin Gift Box Material Double/Brown W/Color Photo Label W/Handle Dimensions W x D x H(mm) 878 x 193 x 574 Description of Origin Drop Test 1 Corner / 3 Edges / 6 Surfaces...
DISASSEMBLY INSTRUCTIONS 1. REMOVAL OF MECHANICAL PARTS 1-3: BACK CABINET ASS'Y (Refer to Fig. 1-3) AND P.C. BOARDS 1. Remove the 9 screws (1) 2. Remove the Back Cabinet Ass'y in the direction of arrow. CAUTION Be careful not to remove the LVDS cable forcibly, because the LVDS cable may be damaged.
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DISASSEMBLY INSTRUCTIONS 1-5: DVD MT PCB and DVD DECK (Refer to Fig. 1-5) 1-6: POWER PCB (Refer to Fig. 1-6) 1. Put the Cabinet Back Ass'y on the bottom. 1. Disconnect the following connectors: 2. Short circuit the position shown in Fig. 1-5 using a (CP3001 and CP3002).
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DISASSEMBLY INSTRUCTIONS 1-8: OPERATION PCB and REMOCON PCB (Refer to Fig. 1-8) 1. Remove the 2 screws (1). 2. Remove the Remocon PCB in the direction of arrow (A). 3. Remove the screw (2). 4. Remove the Plate Button Ass'y in the direction of arrow (B). 5.
DISASSEMBLY INSTRUCTIONS 2. REMOVAL OF DVD DECK PARTS Check Lock NOTE 1. Disassemble only the DVD DECK PARTS parts listed here. Minute adjustments are needed if the disassembly is done. If the repair is needed except listed parts, replace the DVD MECHA ASS'Y. 2-1: TRAVERSE ASS'Y/LOADING MOTOR PCB ASS'Y/ PLATE TRVS UD (Refer to Fig.
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DISASSEMBLY INSTRUCTIONS NOTE Insulator (R) 1. In case of the Gear Motor installation, check if the value of the Fig. 2-2-B is correct. Traverse Ass'y (Top Side) 2. When installing the wire of the PCB630 install it correctly as Fig. 2-2-C. Fig.
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DISASSEMBLY INSTRUCTIONS Loading Motor PCB Ass'y Rack Lever Loading Motor PCB Ass'y • Install wire from (1) to (2) in order. RED(2) Loading Motor BLACK(1) Lumirror Washer Gear Worm Fig. 2-3-D Roller Cone Chassis Main Ass'y Lumirror Washer Shaft Roller Roller Sub Ass'y Roller Cone Frame Main Ass'y...
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DISASSEMBLY INSTRUCTIONS 2.4: SPRING SHUTTER/PLATE RETAINER/ Spring Shutter (2pcs) RETAINER SHUTTER/COVER CLAMPER/ PLATE CLAMPER/MAGNET CLAMPER/ CLAMPER/GUIDE DISC/LEVER DISC/ SPRING LEVER GUIDE/SPRING LEVER DISC/ LEVER DISC (Refer to Fig. 2-4-A) 1. Unlock the support (1). 2. Remove the Retainer Shutter Ass'y. Check Hook Retainer Shutter 3.
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DISASSEMBLY INSTRUCTIONS Install the position (A) and (B) Fig. 2-5-B [ 4 pin FFC ] Printing Surface 71 ± 1mm Fold it by 90° Fig. 2-5-C [ 5 pin FFC ] Printing Surface 25 ± 1mm Fold it by 90° Fold it by 90°...
DISASSEMBLY INSTRUCTIONS 3. REMOVAL AND INSTALLATION OF 3. When IC starts moving back and forth easily after FLAT PACKAGE IC desoldering completely, pickup the corner of the IC using tweezers and remove the IC by moving with the IC REMOVAL desoldering machine.
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DISASSEMBLY INSTRUCTIONS INSTALLATION 4. When bridge-soldering between terminals and/or the soldering amount are not enough, resolder using a Thin- 1. Take care of the polarity of new IC and then install the tip Soldering Iron. (Refer to Fig. 3-8.) new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.
SERVICE MODE LIST This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit and on the remote control for more than a the standard time in the appropriate condition.
WHEN REPLACING EEPROM (MEMORY) IC CONFIRMATION OF CHECK SUM, POWER ON TOTAL HOURS AND MICON VERSION Initial total of MEMORY IC, POWER ON total hours and MICON VERSIONcan be checked on the screen. Total hours are displayed in 16 system of notation. NOTE: If you set a factory initialization, the total hours is reset to "0".
ELECTRICAL ADJUSTMENTS 1. ADJUSTMENT PROCEDURE NO. FUNCTION NO. FUNCTION Read and perform these adjustments when repairing the 03 R DRIVE(N) 35 TINT circuits or replacing electrical parts or PCB assemblies. 04 R CUTOFF(N) 36 SHARP H1 MAX 05 G DRIVE(N) 37 SHARP H1 MIN CAUTION 06 G CUTOFF(N)
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ELECTRICAL ADJUSTMENTS 2-2: BRIGHTNESS CENT 2-3: CONTRAST MAX 1. Place the set in Aging Test for more than 15 minutes. 1. Place the set in Aging Test for more than 15 minutes. 2. Receive the color bar pattern. (RF Input) 2.
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ELECTRICAL ADJUSTMENTS 2-4: CONTRAST CENTER 2-5: CONTRAST 40 1. Place the set in Aging Test for more than 15 minutes. 1. Place the set in Aging Test for more than 15 minutes. 2. Receive the color bar pattern. (RF Input) 2.
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ELECTRICAL ADJUSTMENTS 2-6: Confirmation of Fixed Value (Step No.) Please check if the fixed values of each of the adjustment item is set correctly referring below. (TV/AV/COMPONENT/HDMI/PC/DVD/DTV) COMPONENT HDMI → H DMI CVBS 480i 480p 720p 1080i 480i 480p 720p 1080i 1080P 640*480...
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ELECTRICAL ADJUSTMENTS 3. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION) CD2801 CD3906 LCD PANEL CD2302 DVD MT PCB CP2302 CP8502 CP2303 CP2301 CD2301 CP8501 DVD DECK POWER PCB CD3903 CD6201 OPERATION PCB CP3906 CP2202 DIGITAL PCB CP2804 CP4205 CD3902 CP3002 CP6202 CP3902 CP3001...
BLOCK DIAGRAM < < < < M ain PCB > > > > DVD_RESET DISC_IN MT1389L/MT1389K (MediaTek) U A R T DDR2 SDRAM HYNIX EJ-WRITER Serial Flash (UPDATE) 32Mbit 512Mbit UART DVD_RESET DISC IN DVD_SPDI DVD AUDIO L CD Panel (Standard Panel) <...
WAVEFORMS FLASH SOUND 20ns 10us 200mV 100mV 200mV SCALER VIDEO/AUDIO 10us 0.5V 100mV 200mV JACK2 20us 500mV 100mV 500mV JACK 20us 500mV 100mV 500mV MPEG/MICOM/DSP 10us 200mV 100mV 200mV 10us 0.2us 20ns 100mV 200mV 200mV NOTE : The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.
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WAVEFORMS MPEG/MICOM/DSP VIDEO/AUDIO IN/OUT 50ms 200mV 200ns 200mV VIDEO/AUDIO IN/OUT 10us 200mV 10us 200mV NOTE : The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.
MECHANICAL EXPLODED VIEW (PACKING DIAGRAM) POLYBAG INSTRUCTION INFORMATION SHEET (RETURN) INSTRUCTION BOOK (E/S) INFORMATION SHEET (PICTURE QUALITY) TRANSMITTER CD501 SCREW PACKAGE TOP BATTERY MANGAN PACKAGE TOP FILM BAG LAMIFILM BAG PACKAGE BOTTOM PACKAGE BOTTOM CARTON LABEL GIFT BOX LABEL GIFT BOX I1-3...
DVD DECK EXPLODED VIEW CD2301 PCB630 PCB610 (LOADING MOTOR PCB ASS'Y) Do not replace the parts. Because, minute adjustments are needed if this condition is disassembled CD2302 further more. M2601 If the repair is needed, replace the SW002 SW001 DVD MECHA ASS'Y. M2603 NOTE: Applying positions AA and AB for...
MECHANICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION 7A708A398A FRONT CABI ASS'Y 101A 708WPAA090 CABINET FRONT 101B 702WNAA032 SHEET SPEAKER 101C 713WPAA295 GLASS LED 101D 800WQ00181 FELT SHEET 101E 800WQ0A218 FELT SHEET 7A702B086A BACK CABI ASS'Y 102A 702WPAB595 CABINET BACK 702WPAB632 CABINET BACK 102B...
DVD DECK REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION ! 600 DVD MECHA ASS'Y A54K01W650 A54K01W650 92AAA0026A FEED RACK ASS'Y GEAR MOTOR 92P100203A 92P100201A GEAR FEED GEAR MIDDLE 92P100202A 92P300035A SPRING LEVER GUIDE 92P200018A INSULATOR, R SHAFT ROLLER 92P500016A A54K01W700 LOADER SUB ASS'Y COVER CLAMPER...
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ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION RESISTORS CAPACITORS R4309 R808R9101J RC 100 OHM 1/16W C323 CS0PB0415K CC 0.1 UF 50V B R4310 R808R9101J RC 100 OHM 1/16W C324 CS0PB0415K CC 0.1 UF 50V B R4311 R808R9330J RC OHM 1/16W...
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ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION CAPACITORS CAPACITORS C2846 CS0UB0N15K CC 0.1 UF 10V B C2938 CS0UB0N15K CC 0.1 UF 10V B C2847 CS0UB0N15K CC 0.1 UF 10V B C2939 CS0UB0N15K CC 0.1 UF 10V B C2848 CS0UB0N16K CC...
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ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION CAPACITORS CAPACITORS C3627 CS0UB0N15K CC 0.1 UF 10V B C4029 CS0UB0N15K CC 0.1 UF 10V B ! C3801 P4K12D224K CMPP 0.22 UF 310V C4033 CS0UCH4K1J CC PF 50V CH ! C3802 C03L0R713K CC...
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ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION CAPACITORS C8502 CS0RB0N17K CC UF 10V B ! IC3001 I53F9V5800 2.5A STEP DOWN SW REG +-1.5% LV5809NMX-TLM-H C8503 CS0RB0N17K CC UF 10V B IC3002 I1ZF9110D0 VO=11V REG R1190H110D-T1-F C8504 CS0UCH412J CC...