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Sony FD TRINITRON KV-21FX30B Service Manual

Sony FD TRINITRON KV-21FX30B Service Manual

Trinitron color tv

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SERVICE MANUAL

MODEL
KV-21FX30B
KV-21FX30E
COMMANDER
DEST
CHASSIS NO.
RM-887
FR
SCC-Q54G-A
RM-887
ESP
SCC-Q53H-A
MODEL
KV-21FX30K
1
FE-2
CHASSIS
COMMANDER
DEST
CHASSIS NO.
RM-887
OIRT
SCC-Q51J-A
RM-889

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Table of Contents
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Summary of Contents for Sony FD TRINITRON KV-21FX30B

  • Page 1: Service Manual

    SERVICE MANUAL FE-2 CHASSIS MODEL MODEL COMMANDER DEST CHASSIS NO. COMMANDER DEST CHASSIS NO. KV-21FX30B KV-21FX30K RM-887 SCC-Q54G-A RM-887 OIRT SCC-Q51J-A KV-21FX30E RM-887 SCC-Q53H-A RM-889...
  • Page 2: Table Of Contents

    EXPLOSÈES ET LES LISTES DE PIECES SONT D’UNE IMPOR- TANCE CRITIQUE POUR LA SÈCURITÈ DU FONCTIONNEMENT, NE LES REMPLACER QUE PAR DES COMPSANTS SONY DONT LE NUMÈRO DE PIÈCE EST INDIQUÈ DANS LE PRÈSENT MANUEL OU DANS DES SUPPLÈMENTS PUBLIÈS PAR SONY.
  • Page 3 l l a . s l . s l . s l . s l e i l n i l i n i y t i...
  • Page 4 21 pin connector Pin No Signal Signal level Audio output B Standard level : 0.5V rms (right) Output impedence : Less than 1kohm* Audio output B Standard level : 0.5V rms (right) Output impedence : More than 10kohm* Audio output A Standard level : 0.5V rms (left) Output impedence : Less than 1kohm*...
  • Page 5: Self Diagnostic Software

    FE-2 SELF DIAGNOSTIC SOFTWARE The identification of errors within the FE-2 chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a device is faulty.
  • Page 6: General

    SECTION 1 GENERAL...
  • Page 12: Disassembly

    SECTION 2 DISASSEMBLY 2-1. Rear Cover Removal 2-2. Speaker Connector Disconnection => <= <= => => Release the mains power cable from its securing posts. Remove the rear cover fixing screws indicated. Pull the rear cover away from the front beznet. Take care when removing Before completely removing the rear cover disconnect the the rear cover not to damage the speaker cables as speakers speaker connectors which are located on the inside base of...
  • Page 13: A Board Pwb Removal

    2-5. A Board PWB Removal [ Step 1 ] 2-6. A Board PWB Removal [ Step 2 ] Remove screw. Release the 2 securing clips located at either side of the chassis and slide the PWB clear of the bracket. Remove FBT support bracket.
  • Page 14: Picture Tube Removal

    2-9. Picture Tube Removal WARNING: BEFORE REMOVING THE ANODE CAP High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. Short between anode and CRT coated earth ground strap.
  • Page 15: Set-Up Adjustments

    SECTION 3 SET-UP ADJUSTMENTS • Carry out the adjustments in the following order : When complete readjustment is necessary or a new picture 3-1. Beam Landing. tube is installed, carry out the following adjustments. 3-2. Convergence. • Unless there are specific instructions to the contrary, carry 3-3.
  • Page 16: Convergence

    If the V.STAT magnet is moved in the direction of the (a) 3-2. Convergence and (b) arrows, the Red, Green and Blue points move as indicated below. Preparation: • Before starting this adjustment, adjust the focus, horizontal size and vertical size. •...
  • Page 17 Geometry Adjustment. YCH Adjustment Preparation: YCH VR Before starting this adjustment, adjust the horizontal and Deflection Yoke vertical static convergence. Remove the deflection yoke spacer. Tilt the deflection yoke as indicated in the figure below and TLV Adjustment optimise the geometry. Tilting the DY Up and Down will balance the upper and lower pin adjustment.
  • Page 18: Focus Adjustment

    Layout of each control 3-4. Screen (G2), White Balance [Adjustment in the service mode using the remote commander] G2 adjustment Input a dot signal from the pattern generator. Set the Picture, Brightness and Colour to minimum. Apply 175V DC from an external power supply to the R, G V.STAT and B cathodes of the CRT.
  • Page 19: Circuit Adjustments

    SECTION 4 CIRCUIT ADJUSTMENTS 4-1. Electrical Adjustments Service adjustments to this model can be performed using the suppliedemote Commander RM-887. How to enter into the Service Mode Turn on the main power switch and enter into the stand-by mode. Press the following sequence of buttons on the Remote Commander.
  • Page 20 Sub Colour Adjustment Deflection System Adjustment Enter into the ‘Geometry’ service menu. Receive a PAL colour bar signal. Select and adjust each item in order to obtain the optimum image. Connect an oscilloscope to Pin 5 of CN003 [A Board]. Enter into the ‘Service’...
  • Page 21: Test Mode

    4-2. TEST MODE 1: Test Mode 1 is available by pressing the ‘TEST’ button once, OSD ‘T’ appears. The functions described below are available by selecting the indicated keys. The ‘T’ is released automatically after each < > command is executed. y t i s i l i n i...
  • Page 22 Memo...
  • Page 23: Block Diagrams

    5-1. BLOCK DIAGRAMS (1) IC001 CN1201 MICRO, VIDEO PROCESSOR, ROM, AUDIO, VIDEO SWITCH R AUDIO CN001 TO SPEAKERS +3.3V XTAL IN L AUDIO IC604 STBY PH601 DUAL DC REGULATOR S601 ISOLATOR XTAL OUT IC002 J1200 POWER CN601 REMOTE CONTROL IC201 RECEIVER LOWB AUDIO AMP...
  • Page 24: Block Diagrams

    5-1. BLOCK DIAGRAMS (2) 5-2. CIRCUIT BOARD LOCATION Reference Information RESISTOR : METAL FILM : SOLID FPRD : NON FLAMMABLE CARBON FUSE : NON FLAMMABLE FUSIBLE : NON FLAMMABLE METAL OXIDE : NON FLAMMABLE CEMENT : NON FLAMMABLE WIREWOUND CVM Board S1 Board : ADJUSTMENT RESISTOR COIL...
  • Page 25 C Board Waveforms C board Waveforms 20us/div 20us/div 10us/div 1.77 Vp-p (H) 1.88 Vp-p (H) 1.88 Vp-p (H) 20us/div 20us/div 20us/div Semiconductor Voltage Table IC Voltage Table 74 Vp-p (H) 74 Vp-p (H) 74 Vp-p (H) 20us/div 1.76 Vp-p (H) RGB OUT...
  • Page 26 IC Voltage Table Semiconductor Voltage Table Semiconductor Location Table NOTE: Portions of the circuit marked as shown are high voltage areas. Use care to prevent electric shock during inspection or repair. PRINTED WIRING BOARD...
  • Page 27 KV-21FX30 [9-927-404-01] [ POWER SUPPLY, DEFLECTION, AUDIO AMPLIFIER (Page 1/2) ]...
  • Page 28 A Board Waveforms 20us/div 20us/div 20us/div 20us/div 20us/div 20us/div 1.88 Vp-p (H) 1.84 Vp-p (H) 1.86 Vp-p (H) 6.0 Vp-p (H) 5.4 Vp-p (H) 16.8 Vp-p (H) 20us/div 5ms/div 5ms/div 20us/div TP10 TP11 5ms/div 1.83 Vp-p (V) 488 mVp-p (V) 49.8 Vp-p (V) 1.06 kVp-p (H) 50.8 Vp-p (V)
  • Page 29: Semiconductors

    5-4. SEMICONDUCTORS IRF614-005 TDA9394H LM358N IRF614-037 LM393DT IRF620 LM393N M5216P TDA2822M TEA2124 ( TOP VIEW ) ( MARKING SIDE VIEW ) 2SA933AS-QRT 2SAG33ASQT 2SA933AS-RT 2SC1740S-RT TOP209P MSP3410D-PP-B8 LETTER SIDE ( TOP VIEW ) BF421-AMMO SE-135N 2SC2785-HFE 2SA1091-O SE135N-LF4 3 GND DTA144ESA 2SK2251-01-F19 DTA144ESA-TP...
  • Page 30 ERA81-004TP1 MTZJ-T-72-10A AK04-V1 ERD28-06S ERA83-006 MTZJ-T-72-10B AU-01Z-V1 ERC06-15SL MTZJ-3.6A MTZJ-T-77-15B BYD33G FMN-G12S MTZJ-T-77-2.2A MTZJ-T-77-33A BYD33G-AMMO GP08DPKG23 HZS9.INBZ MTZJ-33C DINL20-TA RGP10GPKG23 MTZJ-T-77-3.6B MTZJ-7.5B DINL20-U-TA2 RG15GPKG23 MTZJ-T-77-4.7B P6KE200ASY DINL40-U-TR2 RG1CLF-B1 MTZJ-T-77-5.1B RD3.9ES-B2 ERB44-06TP1 RU-3AM MTZJ-T-77-5.6B RD7.5ESB2 EGP20G RU3YX-LF-C4 MTZJ-T-77-6.8A RD9.1ES-B3 EG-1Z-V1 RU3YX-V1 MTZJ-T-77-8.2B RD10ESB2 EL1Z...
  • Page 31: Ic Block Diagrams

    5-5 IC BLOCK DIAGRAMS A BOARD IC604 BA41W12ST-V5 A BOARD IC401/IC531 LM393DT Vref A BOARD IC601 MCZ3001D Remote DVLD Internal Driver Sel=34v ref 5v Reg. 10v 15v/8v Level Shift Vsense Control Logic Latch Centre Timer A BOARD IC1201 TDA7497 Sgn Gnd MUTE/STBY PROTECTION Pwr Gnd...
  • Page 32: Exploded Views

    SECTION 6 EXPLODED VIEWS NOTE : Items with no part number and no description are not Items marked “*” are not stocked stocked because they are seldom required for routine since they are seldom required for service. routine service. Some delay should The construction parts of an assembled part are indicated be anticipated when ordering these with a collation number in the remarks column.
  • Page 33: Picture Tube

    6-2. PICTURE TUBE REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-4200-723-1 BEZNET ASSY 52-58 4-369-318-22 SPRING, TENSION 4-047-464-01 CATCHER, PUSH £ 1-419-772-11 COIL, DEGAUSSING 4-204-901-21 DOOR, (PAINTED) *4-205-248-01 CUSHION DGC 3-703-035-12 SHAFT LID 4-204-900-01 BAND, DGC 4-204-902-11 WINDOW, ORNAMENTAL (PRINTED) *4-203-022-01 HOLDER, HV 4-204-903-11 BUTTON, POWER (PAINTED) £...
  • Page 34: Electrical Parts List

    SECTION 7 ELECTRICAL PARTS LIST PARTS LISTING TABLE OF CONTENTS Page A BOARD COMMON Parts List : Parts common to all models listed in this manual ..... 43 A BOARD VARIANT Parts List : Parts that belong only to the model specifi ed Model KV-21FX30 .....................
  • Page 35 H7 A REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C105 1-162-970-11 CERAMIC CHIP 0.01UF 10.00% 25V *A-1632-936-A A Board, Complete (KV-21FX30B) C106 1-126-933-91 ELECT 100UF 20.00% 16V *A-1632-930-A A Board, Complete (KV-21FX30E/ KV-21FX30K) C112 1-162-970-11 CERAMIC CHIP 0.01UF 10.00% 25V C211 1-162-970-91 CERAMIC CHIP 0.01UF 10.00% 25V...
  • Page 36 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C430 1-102-114-91 CERAMIC 470PF 10.00% 50V C605 1-111-036-91 ELECT 470UF 20.00% 16V C435 1-163-017-91 CERAMIC CHIP 0.0047UF 10.00% 50V C606 1-125-991-11 ELECT 180UF 450V C436 1-163-017-91 CERAMIC CHIP 0.0047UF 10.00% 50V C607 1-126-964-91 ELECT 10UF 20.00% 50V...
  • Page 37 B1 A REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C1218 1-109-982-91 CERAMIC CHIP 1UF 10.00% 10V D106 8-719-069-55 DIODE UDZSTE-175.6B C1219 1-104-666-91 ELECT 220UF 20.00% 25V D107 8-719-069-55 DIODE UDZSTE-175.6B C1221 1-115-339-91 CERAMIC CHIP 0.1UF 10.00% 50V D207 8-719-069-60 DIODE UDZSTE-179.1B C1223 1-163-001-91 CERAMIC CHIP 220PF 10.00% 50V...
  • Page 38 A F4 A REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK D541 1-216-295-91 SHORT 0 < IC > D573 8-719-082-00 DIODE MM3Z4V7T1 D601 8-719-510-53 DIODE D4SB60L IC001 8-759-837-20 IC TDA9394H/N1/4/0310 D602 8-719-911-19 DIODE 1SS119-25 IC002 8-742-180-20 HYB IC SBX 3081-51(30) D604 8-719-083-94 DIODE FUF4005 IC004...
  • Page 39 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK L504 1-535-143-61 LEAD, JUMPER (5.0MM) < RESISTOR > L505 1-412-533-41 INDUCTOR 47UH L507 1-412-533-41 INDUCTOR 47UH 1-216-295-91 SHORT L532 1-412-553-41 INDUCTOR 3.3MH 1-216-295-91 SHORT L533 1-406-989-11 INDUCTOR 10MH 1-216-295-91 SHORT JR10 1-216-295-91 SHORT L535 1-459-111-21 INDUCTOR 10MH...
  • Page 40 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R029 1-216-061-91 RES-CHIP 3.3K 5% 1/10W R212 1-216-069-91 RES-CHIP 6.8K 5% 1/10W R030 1-216-821-91 RES-CHIP 1/16W R213 1-216-081-91 RES-CHIP 1/10W R031 1-216-061-91 RES-CHIP 3.3K 5% 1/10W R214 1-216-041-91 RES-CHIP 1/10W R032 1-216-061-91 RES-CHIP 3.3K 5% 1/10W R215...
  • Page 41 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R431 1-216-073-91 RES-CHIP 1/10W R532 1-216-085-91 RES-CHIP 1/10W R433 1-216-073-91 RES-CHIP 1/10W R533 1-216-081-91 RES-CHIP 1/10W R434 1-216-073-91 RES-CHIP 1/10W R534 1-216-117-91 RES-CHIP 680K 5% 1/10W R435 1-216-295-91 SHORT R535 1-216-097-91 RES-CHIP 100K 5% 1/10W R438...
  • Page 42 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R624 1-216-001-91 RES-CHIP 1/10W < SWITCH > R625 1-216-073-91 RES-CHIP 1/10W R627 1-249-389-91 CARBON 1/4W S001 1-692-431-21 SWITCH, TACTIL R628 1-247-791-91 CARBON 1/4W S002 1-692-431-21 SWITCH, TACTIL R629 1-216-073-91 RES-CHIP 1/10W S003 1-692-431-21 SWITCH, TACTIL S004 1-692-431-21 SWITCH, TACTIL...
  • Page 43 M1 C REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK < CONNECTOR > R1808 1-249-429-91 CARBON 1/4W R1809 1-249-429-91 CARBON 1/4W CN702 1-695-915-21 TAB (CONTACT) R1810 1-249-429-91 CARBON 1/4W CN703 *1-564-510-51 PLUG, CONNECTOR 7P CN706 1-695-915-21 TAB (CONTACT) < VARIABLE RESISTOR > CN707 *1-564-508-51 PLUG, CONNECTOR 5P CN1801...
  • Page 44 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK MISCELLANEOUS £ 1-571-433-31 SWITCH, PUSH (AC POWER) £ 1-765-286-11 CORD, POWER £ 1-453-314-31 TRANSFORMER ASSY, FLYBACK 8-598-535-10 FRONTEND (BTF-EF411) (KV-21FX30B) 8-598-533-00 FRONTEND (BTF-EC411) (KV-21FX30E/21FX30K) 1-505-924-11 SPEAKER (15X6.5CM) £ 8-738-836-05 PICTURE TUBE (A51LPT60X) 8-451-505-41 DEFLECTION YOKE (Y21RSA-L) 1-452-728-61 COIL, NA ROTATION (RT-154) £...
  • Page 45 • User programmable Functional Check through Infrared • Fast and documented Test Mode setting of all Sony TV chassis Additional features such as Adjustments and Troubleshooting are available in chassis-dependent software modules. Please contact your local Sony Service organisation for the latest information.

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