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ABB AC500 Series Installation Instructions Manual
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ABB AC500 Series Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
AC500 Product Family

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  • Page 1 INSTALLATION INSTRUCTIONS AC500 Product Family...

  • Page 2: Table Of Contents

    Table of contents — Table of contents TB51x-TB54x..............................9 1.1 Assembly..............................10 1.2 Disassembly............................10 1.3 Assembly with Screws..........................11 1.4 Dimensions.............................. 11 1.5 Connection.............................. 12 1.5.1 Power Supply........................... 12 1.5.2 Serial Interface COM1......................13 1.5.3 Serial Interface COM2......................13 1.5.4 ARCNET Network Interface.....................
  • Page 3 Table of contents 4.7 Recycling..............................35 PM56xx-2ETH..............................36 5.1 Assembly..............................37 5.2 Disassembly............................38 5.3 Dimensions.............................. 38 5.4 Connection.............................. 39 5.5 Cleaning..............................40 5.6 Certification............................. 40 5.7 Recycling..............................40 CM582-DP............................... 41 6.1 Assembly..............................42 6.2 Disassembly............................42 6.3 Dimensions.............................. 43 6.4 Connection..............................
  • Page 4 Table of contents 10.4.1 Process Supply Voltage......................72 10.4.2 Inputs/Outputs........................72 10.5 Cleaning..............................72 10.6 Certification............................73 10.7 Recycling............................... 73 DC523................................74 11.1 Assembly............................... 77 11.2 Disassembly............................78 11.3 Dimensions............................78 11.4 Connection............................79 11.4.1 Process Supply Voltage......................80 11.4.2 Inputs/Outputs........................
  • Page 5 Table of contents 15.4 Connection............................109 15.4.1 Process Supply Voltage....................... 110 15.4.2 Outputs..........................110 15.5 Cleaning.............................. 110 15.6 Certification............................110 15.7 Recycling............................. 111 DO526................................112 16.1 Assembly............................. 115 16.2 Disassembly............................116 16.3 Dimensions............................116 16.4 Connection............................117 16.4.1 Process Supply Voltage....................... 118 16.4.2 Outputs..........................
  • Page 6 Table of contents 20.2 Disassembly............................147 20.3 Dimensions............................147 20.4 Connection............................148 20.4.1 Process Supply Voltage....................... 149 20.4.2 Inputs........................... 149 20.5 Cleaning.............................. 150 20.6 Certification............................150 20.7 Recycling............................. 150 AI531................................151 21.1 Assembly............................. 154 21.2 Disassembly............................155 21.3 Dimensions............................155 21.4 Connection............................
  • Page 7 Table of contents AX522................................182 25.1 Assembly............................. 185 25.2 Disassembly............................186 25.3 Dimensions............................186 25.4 Connection............................187 25.4.1 Process Supply Voltage....................... 188 25.4.2 Inputs........................... 188 25.4.3 Outputs..........................188 25.5 Cleaning.............................. 189 25.6 Certification............................189 25.7 Recycling............................. 189 DA501................................190 26.1 Assembly............................. 193 26.2 Disassembly............................
  • Page 8 Table of contents 29.5 Cleaning.............................. 223 29.6 Certification............................223 29.7 Recycling............................. 223 CI541-DP............................... 224 30.1 Assembly............................. 227 30.2 Disassembly............................228 30.3 Dimensions............................228 30.4 Connection............................229 30.4.1 Process Supply Voltage....................... 230 30.4.2 Inputs/Outputs........................230 30.5 Cleaning.............................. 231 30.6 Certification............................231 30.7 Recycling.............................

  • Page 9: Tb51X-Tb54X

    TB51x-TB54x — 1 TB51x-TB54x ● TB511-ARCNET ● TB511-ETH ● TB511-ETH-XC ● TB521-ARCNET ● TB521-ETH ● TB521-ETH-XC ● TB523-2ETH ● TB541-ETH ● TB541-ETH-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! –...

  • Page 10: Assembly

    TB51x-TB54x Disassembly XC Version XC = eXtreme Conditions Extreme conditions Terminal bases for use in extreme ambient conditions have no sign for XC version. The figure 3 in the Part No. 1SAP3... (label) identifies the XC version. 1.1 Assembly 1.2 Disassembly 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 11: Assembly With Screws

    TB51x-TB54x Dimensions 1.3 Assembly with Screws NOTICE! Damage to the modules without using wall mounting accessory! Wall mounting accessories (TA526) prevent bending and damaging the modules during assembly with screws. Inserting the wall mounting accessories TA526 is mandatory. TA526 are snapped on the rear side of the module like DIN rails. One TA526 is turned by 180°.

  • Page 12: Connection

    TB51x-TB54x Connection > Power Supply 1.5 Connection I/O bus Slot for processor module Slots for communication modules Interface for FieldBusPlug, not for terminal base TB523-2ETH Power supply 24 VDC Serial interface COM1 Network interfaces: TB5xx-ETH: Ethernet, TB5xx-ARCNET: ARCNET TB5x1: Serial interface COM2, TB523-2ETH: second Ethernet network interface Holes for wall mounting 1.5.1 Power Supply Pin Assignment...

  • Page 13: Serial Interface Com1

    TB51x-TB54x Connection > Serial Interface COM2 1.5.2 Serial Interface COM1 Pin assignment Signal Interface Description Terminator P RS-485 Terminator P RxD/TxD-P RS-485 Receive/Transmit, positive RxD/TxD-N RS-485 Receive/Transmit, negative Terminator N RS-485 Terminator N RS-232 Request to send (output) Terminal RS-232 Transmit data Terminal block...

  • Page 14: Arcnet Network Interface

    TB51x-TB54x Connection > Fieldbus-neutral Interface 1.5.4 ARCNET Network Interface ARCNET connection of the processor modules PM5xx-ARC. 1.5.5 Ethernet Network Interface Pin Assignment Signal Description TxD+ Transmit Data + TxD- Transmit Data - RxD+ Receive Data + Not used Not used RxD- Receive Data - Not used...

  • Page 15: Cleaning

    TB51x-TB54x Recycling 1.6 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 1.7 Certification 1.8 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.

  • Page 16: Tb56Xx-2Eth

    TB56xx-2ETH — 2 TB56xx-2ETH ● TB5600-2ETH ● TB5600-2ETH-XC ● TB5610-2ETH ● TB5610-2ETH-XC ● TB5620-2ETH ● TB5620-2ETH-XC ● TB5640-2ETH ● TB5640-2ETH-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! –...

  • Page 17: Assembly

    TB56xx-2ETH Disassembly XC Version XC = eXtreme Conditions Extreme conditions Terminal bases for use in extreme ambient conditions have no sign for XC version. The figure 3 in the Part No. 1SAP3... (label) identifies the XC version. 2.1 Assembly 2.2 Disassembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 18: Assembly With Screws

    TB56xx-2ETH Dimensions 2.3 Assembly with Screws NOTICE! Damage to the modules without using wall mounting accessory! Wall mounting accessories (TA526) prevent bending and damaging the modules during assembly with screws. Inserting the wall mounting accessories TA526 is mandatory. TA526 are snapped on the rear side of the module like DIN rails. One TA526 is turned by 180°.

  • Page 19: Connection

    TB56xx-2ETH Connection > CAN Interface 2.5 Connection I/O bus Slot for processor module Slots for communication modules Interface for CAN Power supply 24 VDC Serial interface COM1 Ethernet network interfaces Holes for wall mounting 2.5.1 CAN Interface Pin Assignment Interface Signal Description CAN_GND...

  • Page 20: Power Supply

    TB56xx-2ETH Connection > Serial Interface COM1 NOTICE! Unused connector! Make sure that the terminal block is always connected to the terminal base, even if you do not use the interface. 2.5.2 Power Supply Pin Assignment Pin Assignment Label Function Description +24 VDC Positive pin of the power supply voltage...

  • Page 21: Ethernet Network Interface

    TB56xx-2ETH Certification 2.5.4 Ethernet Network Interface Pin Assignment Signal Description TxD+ Transmit Data + TxD- Transmit Data - RxD+ Receive Data + Not used Not used RxD- Receive Data - Not used Not used Shield Cable shield Functional earth NOTICE! Risk of corrosion! Unused connectors and slots may corrode if XC devices are used in salt-mist environments.

  • Page 22: Recycling

    TB56xx-2ETH Recycling 2.8 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 23: Pm5Xx (-Y)

    PM5xx (-y) — 3 PM5xx (-y) ● PM572 ● PM573-ETH ● PM573-ETH-XC ● PM582 ● PM582-XC ● PM583-ETH ● PM583-ETH-XC ● PM585-ETH ● PM590-ARCNET ● PM590-ETH ● PM591-ETH ● PM591-ETH-XC ● PM592-ETH ● PM592-ETH-XC 2019/02/27 3ADR024117M02xx, 11, en_US...
  • Page 24 PM5xx (-y) CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g. EN 60204-1. –...

  • Page 25: Assembly

    PM5xx (-y) Assembly 3.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 26: Disassembly

    PM5xx (-y) Dimensions 3.2 Disassembly 3.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 27: Connection

    PM5xx (-y) Cleaning 3.4 Connection Status displays (7-segment) Triangle displays for ”Item” Square displays for ”Status” Status LEDs Function keys MC: Slot for the SD Memory Card TA525: Label The connection part may be different on various terminal base types. See installation instructions of the specific terminal base suitable for this CPU for connection specifications.

  • Page 28: Certification

    PM5xx (-y) Recycling 3.6 Certification 3.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 29: Pm595

    PM595 — 4 PM595 ● PM595-4ETH-F ● PM595-4ETH-M-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.

  • Page 30: Assembly

    PM595 Disassembly 4.1 Assembly 4.2 Disassembly 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 31: Dimensions

    PM595 Dimensions 4.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 32: Connection

    PM595 Connection 4.4 Connection I/O bus for connection of I/O modules 2x 5 LEDs to display the states of the fieldbuses Cover for battery and display 5 LEDs to display the states of the processor module 5 LEDs (reserved) 2x2 RJ45 interfaces for fieldbuses Slot for memory card Reset button Button (reserved)

  • Page 33: Power Supply

    PM595 Connection > Serial Interface COM2 4.4.1 Power Supply Pin Assignment Pin Assignment Label Function Description +24 VDC Positive pin of the power supply voltage +24 VDC Positive pin of the power supply voltage Negative pin of the power supply voltage Terminal block Terminal block removed...

  • Page 34: Ethernet Network Interface

    PM595 Cleaning Serial Signal Interface Description Interface +5 V 5 V supply out RS-232 Receive data Input RxD/TxD-N RS-485 Receive/Transmit Negative RS-232 Clear to send Input Shield Functional earth NOTICE! Risk of corrosion! Unused connectors and slots may corrode if XC devices are used in salt-mist environments.

  • Page 35: Certification

    PM595 Recycling 4.6 Certification 4.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 36: Pm56Xx-2Eth

    PM56xx-2ETH — 5 PM56xx-2ETH ● PM5630-2ETH ● PM5630-2ETH-XC ● PM5650-2ETH ● PM5650-2ETH-XC ● PM5670-2ETH ● PM5670-2ETH-XC ● PM5675-2ETH ● PM5675-2ETH-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! –...

  • Page 37: Assembly

    PM56xx-2ETH Assembly 5.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 38: Disassembly

    PM56xx-2ETH Dimensions 5.2 Disassembly 5.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 39: Connection

    PM56xx-2ETH Connection 5.4 Connection Status displays (7-segment) Triangle displays for ”Item” Square displays for ”Status” Status LEDs Function keys MC: Slot for the SD Memory Card TA525: Label The connection part may be different on various terminal base types. See installation instructions of the specific terminal base suitable for this CPU for connection specifications.

  • Page 40: Cleaning

    PM56xx-2ETH Recycling 5.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 5.6 Certification 5.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.

  • Page 41: Cm582-Dp

    CM582-DP — 6 CM582-DP ● CM582-DP ● CM582-DP-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.

  • Page 42: Assembly

    CM582-DP Disassembly 6.1 Assembly 6.2 Disassembly 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 43: Dimensions

    CM582-DP Dimensions 6.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 44: Connection

    CM582-DP Connection 6.4 Connection The connection part may be different on various terminal base types. See installation instructions of the specific terminal base suitable for this CPU for connection specifications. 5 LEDs for state display Label Interface for PROFIBUS TA524 Dummy Communication Module Sign for XC version 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 45: Interface For Profibus

    CM582-DP Certification 6.4.1 Interface for PROFIBUS Pin Assignment Signal Description Not connected Not connected RxD/TxD-P Receive/Transmit positive CNTR-P Control signal for repeater, positive DGND Reference potential for data exchange and +5 V +5 V (power supply for the bus termi- nating resistors) Not connected RxD/TxD-N...

  • Page 46: Recycling

    CM582-DP Recycling 6.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 47: Cm589-Pnio(-4)

    CM589-PNIO(-4) — 7 CM589-PNIO(-4) ● CM589-PNIO ● CM589-PNIO-XC ● CM589-PNIO-4 ● CM589-PNIO-4-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.

  • Page 48: Assembly

    CM589-PNIO(-4) Disassembly 7.1 Assembly 7.2 Disassembly 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 49: Dimensions

    CM589-PNIO(-4) Dimensions 7.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 50: Connection

    CM589-PNIO(-4) Connection 7.4 Connection The connection part may be different on various terminal base types. See installation instructions of the specific terminal base suitable for this CPU for connection specifications. 5 LEDs for state display 2 rotary switches for setting the I/O device identifier Label Ethernet network interfaces TA524 Dummy Communication Module...

  • Page 51: Ethernet Network Interface

    CM589-PNIO(-4) Certification 7.4.1 Ethernet Network Interface Pin Assignment Signal Description TxD+ Transmit data + TxD- Transmit data - RxD+ Receive data + Not used Not used RxD- Receive data - Not used Not used Shield Cable shield Functional earth In corrosive environment, please protect unused connectors using the TA535 accessory.

  • Page 52: Recycling

    CM589-PNIO(-4) Recycling 7.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 53: Tu5Xx

    TU5xx — 8 TU5xx ● ① TU515 24 VDC ● ① TU531 230 VAC ● ① TU541 24 VDC ● ② TU516(-XC) 24 VDC ● ② TU532(-XC) 230 VAC ● ② TU542(-XC) 24 VDC ● ③ TU516-H(-XC) 24 VDC ● ③...
  • Page 54 TU5xx Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 55 TU5xx Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 56: Assembly

    TU5xx Assembly XC Version XC = eXtreme Conditions Extreme conditions Terminal units for use in extreme ambient conditions have no sign for XC version. The figure 4 in the Part No. 1SAP4... (label) identifies the XC version. 8.1 Assembly 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 57: Disassembly

    TU5xx Assembly with Screws 8.2 Disassembly 8.3 Assembly with Screws NOTICE! Damage to the modules without using wall mounting accessory! Wall mounting accessories (TA526) prevent bending and damaging the modules during assembly with screws. Inserting the wall mounting accessories TA526 is mandatory. TA526 is snapped on the rear side of the module like DIN rails.

  • Page 58: Dimensions

    TU5xx Dimensions 8.4 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 59: Connection

    TU5xx Cleaning 8.5 Connection Fig. 1: TU516 for example I/O bus (10 pins, male) to electrically connect the previous terminal unit, the CPU terminal base or the communication interface module to the terminal unit I/O bus (10 pins, female) to electrically connect other terminal units 3a Plug (2x 25 pins) to electrically connect the inserted I/O modules 3b For TU515, TU516(-H)(-XC), TU541 and TU542(-H)(-XC): Plug (2x 19 pins) to electrically connect the inserted I/O modules...

  • Page 60: Certification

    TU5xx Recycling 8.7 Certification 8.8 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 61: Tu582-S

    TU582-S — 9 TU582-S ● TU582-S 24 VDC ● TU582-S-XC 24 VDC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.

  • Page 62: Assembly

    TU582-S Disassembly 9.1 Assembly 9.2 Disassembly 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 63: Assembly With Screws

    TU582-S Dimensions 9.3 Assembly with Screws NOTICE! Damage to the modules without using wall mounting accessory! Wall mounting accessories (TA526) prevent bending and damaging the modules during assembly with screws. Inserting the wall mounting accessories TA526 is mandatory. TA526 is snapped on the rear side of the module like DIN rails. Fasten module with screws (M4, max 1.2 Nm) from the front side.

  • Page 64: Connection

    TU582-S Connection The dimensions are in mm and in brackets in inch. 9.5 Connection I/O bus (10 pins, male) to electrically connect the previous terminal unit, the CPU terminal base or the communication interface module to the terminal unit I/O bus (10 pins, female) to electrically connect other terminal units Plug (1x 50 pins and 2x 57 pins) to electrically connect the inserted I/O modules With a screwdriver inserted in this place, the terminal unit and the adjacent terminal unit can be shoved from each other...

  • Page 65: Cleaning

    TU582-S Recycling 9.6 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 9.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.

  • Page 66: Dc522

    DC522 — 10 DC522 ● DC522 ● DC522-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 67 DC522 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 68 DC522 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 69: Assembly

    DC522 Assembly 10.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 70: Disassembly

    DC522 Dimensions 10.2 Disassembly 10.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 71: Connection

    DC522 Connection 10.4 Connection I/O bus Allocation between terminal number and signal name Sensor power supply 24 VDC / 0.5 A 16 yellow LEDs to display the signal states at the digital inputs/outputs (C0 - C15) 1 green LED to display the state of the process supply voltage UP 4 red LEDs to display errors Label Terminal unit...

  • Page 72: Process Supply Voltage

    DC522 Cleaning 10.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 10.4.2 Inputs/Outputs Example Example for connection as an input Example for connection as an output 10.5 Cleaning Cleaning instruction...

  • Page 73: Certification

    DC522 Recycling 10.6 Certification 10.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 74: Dc523

    DC523 — 11 DC523 ● DC523 ● DC523-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 75 DC523 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 76 DC523 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 77: Assembly

    DC523 Assembly 11.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 78: Disassembly

    DC523 Dimensions 11.2 Disassembly 11.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 79: Connection

    DC523 Connection 11.4 Connection I/O bus Allocation between terminal number and signal name Sensor power supply 24 VDC / 0.5 A 24 yellow LEDs to display the signal states at the digital inputs/outputs (C0 - C23) 1 green LED to display the state of the process supply voltage UP 4 red LEDs to display errors Label Terminal unit...

  • Page 80: Process Supply Voltage

    DC523 Cleaning 11.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 11.4.2 Inputs/Outputs Example Example for connection as an input Example for connection as an output 11.5 Cleaning Cleaning instruction...

  • Page 81: Certification

    DC523 Recycling 11.6 Certification 11.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 82: Dc532

    DC532 — 12 DC532 ● DC532 ● DC532-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 83 DC532 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 84 DC532 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 85: Assembly

    DC532 Assembly 12.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 86: Disassembly

    DC532 Dimensions 12.2 Disassembly 12.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 87: Connection

    DC532 Connection 12.4 Connection I/O bus Allocation between terminal number and signal name 16 yellow LEDs to display the signal states at the digital inputs (I0 - I15) 16 yellow LEDs to display the signal states at the digital outputs (C16 - C31) 1 green LED to display the state of the process supply voltage UP 4 red LEDs to display errors Label...

  • Page 88: Process Supply Voltage

    DC532 Connection > Inputs/Outputs 12.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 12.4.2 Inputs Example Fig. 2: Example for connection input Ix 12.4.3 Inputs/Outputs 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 89: Cleaning

    DC532 Recycling Example Example for connection as an input Example for connection as an output 12.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 12.6 Certification 12.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.

  • Page 90: Di524

    DI524 — 13 DI524 ● DI524 ● DI524-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 91 DI524 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 92 DI524 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 93: Assembly

    DI524 Assembly 13.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 94: Disassembly

    DI524 Dimensions 13.2 Disassembly 13.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 95: Connection

    DI524 Connection 13.4 Connection I/O bus Allocation between terminal number and signal name 32 yellow LEDs to display the signal states at the digital inputs I0 to I31 1 green LEDs to display the states of the process supply voltage UP 4 red LEDs to display errors Label Terminal unit...

  • Page 96: Process Supply Voltage

    DI524 Cleaning 13.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 13.4.2 Outputs Example Fig. 3: Example for connection input Ix 13.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead.

  • Page 97: Certification

    DI524 Recycling 13.6 Certification 13.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 98: Di581-S

    DI581-S — 14 DI581-S ● DI581-S ● DI581-S-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.

  • Page 99: Assembly

    DI581-S Assembly 14.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 100: Disassembly

    DI581-S Dimensions 14.2 Disassembly 14.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 101: Connection

    DI581-S Connection 14.4 Connection I/O bus System LED Allocation between terminal number and signal name 16 yellow/red LEDs to display the signal states of the digital inputs I0 to I15 8 Test pulse outputs T0 to T7 2 rotary switches for setting the PROFIsafe address 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label...

  • Page 102: Process Supply Voltage

    DI581-S Connection > Inputs 14.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 14.4.2 Inputs Example Fig. 4: Example for connection input Ix AC500-S Safety User Manual For a detailed description of the electrical connection of the module, please refer to the "AC500-S Safety User Manual".

  • Page 103: Cleaning

    DI581-S Recycling 14.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 14.6 Certification 14.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.

  • Page 104: Do524

    DO524 — 15 DO524 ● DO524 ● DO524-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 105 DO524 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 106 DO524 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 107: Assembly

    DO524 Assembly 15.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 108: Disassembly

    DO524 Dimensions 15.2 Disassembly 15.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 109: Connection

    DO524 Connection 15.4 Connection I/O bus Allocation between terminal number and signal name 32 yellow LEDs to display the signal states at the digital outputs (O0 to O31) 1 green LEDs to display the state of the process supply voltage UP 4 red LEDs to display errors Label Terminal unit...

  • Page 110: Process Supply Voltage

    DO524 Certification 15.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 15.4.2 Outputs Example Fig. 5: Example for connection output 15.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead.

  • Page 111: Recycling

    DO524 Recycling 15.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 112: Do526

    DO526 — 16 DO526 ● DO526 ● DO526-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 113 DO526 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 114 DO526 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 115: Assembly

    DO526 Assembly 16.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 116: Disassembly

    DO526 Dimensions 16.2 Disassembly 16.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 117: Connection

    DO526 Connection 16.4 Connection I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states of the outputs O0 to O7 3 green LEDs to display the states of the process supply voltage UP, UP3 and UP4 2 red LEDs to display errors Label Terminal unit...

  • Page 118: Process Supply Voltage

    DO526 Cleaning 16.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 16.4.2 Outputs Example Fig. 6: Example for connection output 16.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead.

  • Page 119: Certification

    DO526 Recycling 16.6 Certification 16.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 120: Dx522

    DX522 — 17 DX522 ● DX522 ● DX522-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 121 DX522 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 122 DX522 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 123: Assembly

    DX522 Assembly 17.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 124: Disassembly

    DX522 Dimensions 17.2 Disassembly 17.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 125: Connection

    DX522 Connection 17.4 Connection I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states at the digital inputs (I0 - I7) 8 yellow LEDs to display the signal states at the digital relay outputs (R0 - R7) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label...

  • Page 126: Process Supply Voltage

    DX522 Connection > Outputs 17.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 17.4.2 Inputs Example Fig. 7: Example for connection input 17.4.3 Outputs If the relay outputs have to switch inductive DC loads, free-wheeling diodes must be circuited in parallel to these loads.

  • Page 127: Cleaning

    DX522 Recycling If the relay outputs have to switch inductive AC loads, spark suppressors are required. 17.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 17.6 Certification 17.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.

  • Page 128: Dx531

    DX531 — 18 DX531 ● DX531 CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g. EN 60204-1. –...
  • Page 129 DX531 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 130 DX531 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 131: Assembly

    DX531 Assembly 18.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 132: Disassembly

    DX531 Dimensions 18.2 Disassembly 18.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 133: Connection

    DX531 Connection 18.4 Connection I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states at the digital inputs (I0 - I7) 4 yellow LEDs to display the signal states at the digital relay outputs (R0 - R3) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label...

  • Page 134: Process Supply Voltage

    DX531 Connection > Outputs 18.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 18.4.2 Inputs 18.4.3 Outputs If the relay outputs have to switch inductive DC loads, free-wheeling diodes must be circuited in parallel to these loads.

  • Page 135: Cleaning

    DX531 Recycling 18.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 18.6 Certification 18.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.

  • Page 136: Dx581-S

    DX581-S — 19 DX581-S ● DX581-S ● DX581-S-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.

  • Page 137: Assembly

    DX581-S Assembly 19.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 138: Disassembly

    DX581-S Dimensions 19.2 Disassembly 19.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 139: Connection

    DX581-S Connection 19.4 Connection I/O bus System LED Allocation between terminal number and signal name 8 yellow/red LEDs to display the signal states of the digital inputs I0 to I7 4 Test pulse outputs T0 to T3 8 yellow/red LEDs to display the signal states of the digital outputs O0 to O7 2 rotary switches for setting the PROFIsafe address 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors...

  • Page 140: Process Supply Voltage

    DX581-S Connection > Inputs/Outputs 19.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 19.4.2 Inputs/Outputs Examples Fig. 8: Example for connection input Ix 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 141: Cleaning

    DX581-S Certification Fig. 9: Example for connection output Ox AC500-S Safety User Manual For a detailed description of the electrical connection of the module, please refer to the "AC500-S Safety User Manual". 19.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead.

  • Page 142: Recycling

    DX581-S Recycling 19.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 143: Ai523

    AI523 — 20 AI523 ● AI523 ● AI523-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 144 AI523 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 145 AI523 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 146: Assembly

    AI523 Assembly 20.1 Assembly 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 147: Disassembly

    AI523 Dimensions 20.2 Disassembly 20.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 148: Connection

    AI523 Connection 20.4 Connection I/O bus Allocation between terminal number and signal name 16 yellow LEDs to display the signal states at the analog inputs (I0 - I15) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label Terminal unit...

  • Page 149: Process Supply Voltage

    AI523 Connection > Inputs 20.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 20.4.2 Inputs Example Fig. 10: Example for connection input 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 150: Cleaning

    AI523 Recycling 20.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 20.6 Certification 20.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.

  • Page 151: Ai531

    AI531 — 21 AI531 ● AI531 ● AI531-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 152 AI531 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 153 AI531 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 154: Assembly

    AI531 Assembly 21.1 Assembly 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 155: Disassembly

    AI531 Dimensions 21.2 Disassembly 21.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 156: Connection

    AI531 Connection 21.4 Connection I/O bus Allocation between terminal number and signal name 4 yellow LEDs to display the states at the inputs (I0 - I3) 4 yellow LEDs to display the states at the inputs (I4 - I7) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label Terminal unit...

  • Page 157: Process Supply Voltage

    AI531 Connection > Inputs 21.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 21.4.2 Inputs 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 158: Cleaning

    AI531 Certification Example Fig. 11: Example for connection input 21.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 21.6 Certification 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 159: Recycling

    AI531 Recycling 21.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 160: Ai581-S

    AI581-S — 22 AI581-S ● AI581-S ● AI581-S-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.

  • Page 161: Assembly

    AI581-S Assembly 22.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 162: Disassembly

    AI581-S Dimensions 22.2 Disassembly 22.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 163: Connection

    AI581-S Connection 22.4 Connection I/O bus System LED Allocation between terminal number and signal name 4 yellow/red LEDs to display the signal states of the analog inputs 2 rotary switches for setting the PROFIsafe address 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label Terminal unit TU582-S(-XC)

  • Page 164: Process Supply Voltage

    AI581-S Connection > Inputs 22.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 22.4.2 Inputs Example Fig. 12: Example for connection input AC500-S Safety User Manual For a detailed description of the electrical connection of the module, please refer to the "AC500-S Safety User Manual".

  • Page 165: Cleaning

    AI581-S Recycling 22.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 22.6 Certification 22.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.

  • Page 166: Ao523

    AO523 — 23 AO523 ● AO523 ● AO523-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 167 AO523 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 168 AO523 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 169: Assembly

    AO523 Assembly 23.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 170: Disassembly

    AO523 Dimensions 23.2 Disassembly 23.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 171: Connection

    AO523 Connection 23.4 Connection I/O bus Allocation between terminal number and signal name 16 yellow LEDs to display the signal states at the analog outputs (O0 - O15) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label Terminal unit...

  • Page 172: Process Supply Voltage

    AO523 Connection > Outputs 23.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 23.4.2 Outputs Example Fig. 13: Example for connection output 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 173: Cleaning

    AO523 Recycling 23.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 23.6 Certification 23.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.

  • Page 174: Ax521

    AX521 — 24 AX521 ● AX521 ● AX521-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 175 AX521 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 176 AX521 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 177: Assembly

    AX521 Assembly 24.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 178: Disassembly

    AX521 Dimensions 24.2 Disassembly 24.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 179: Connection

    AX521 Connection 24.4 Connection I/O bus Allocation between terminal number and signal name 4 yellow LEDs to display the signal states at the analog inputs (I0 - I3) 4 yellow LEDs to display the signal states at the analog outputs (O0 - O3) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label...

  • Page 180: Process Supply Voltage

    AX521 Connection > Outputs 24.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 24.4.2 Inputs Example Fig. 14: Example for connection input 24.4.3 Outputs 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 181: Cleaning

    AX521 Recycling Example Fig. 15: Example for connection output 24.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 24.6 Certification 24.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.

  • Page 182: Ax522

    AX522 — 25 AX522 ● AX522 ● AX522-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 183 AX522 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 184 AX522 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 185: Assembly

    AX522 Assembly 25.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 186: Disassembly

    AX522 Dimensions 25.2 Disassembly 25.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 187: Connection

    AX522 Connection 25.4 Connection I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states at the analog inputs (I0 - I7) 8 yellow LEDs to display the signal states at the analog outputs (O0 - O7) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label...

  • Page 188: Process Supply Voltage

    AX522 Connection > Outputs 25.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 25.4.2 Inputs Example Fig. 16: Example for connection input 25.4.3 Outputs 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 189: Cleaning

    AX522 Recycling Example Fig. 17: Example for connection output 25.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 25.6 Certification 25.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.

  • Page 190: Da501

    DA501 — 26 DA501 ● DA501 ● DA501-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 191 DA501 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 192 DA501 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 193: Assembly

    DA501 Assembly 26.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 194: Disassembly

    DA501 Dimensions 26.2 Disassembly 26.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 195: Connection

    DA501 Connection 26.4 Connection I/O bus Allocation between terminal number and signal name 16 yellow LEDs to display the signal states of the digital inputs DI0 - DI15 4 yellow LEDs to display the signal states of the analog inputs AI0 to AI3 2 yellow LEDs to display the signal states of the analog outputs AO0 to AO1 8 yellow LEDs to display the signal state of the configurable digital inputs/outputs DC16 to DC23...

  • Page 196: Process Supply Voltage

    DA501 Connection > Inputs/Outputs 26.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 26.4.2 Inputs/Outputs Examples Fig. 18: Example for connection input DIx Fig. 19: Example for connection input AIx 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 197: Cleaning

    DA501 Certification Fig. 20: Example for connection output AOx Example for connection as an input Example for connection as an output 26.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 26.6 Certification 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 198: Recycling

    DA501 Recycling 26.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 199: Cd522

    CD522 — 27 CD522 ● CD522 ● CD522-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.

  • Page 200: Assembly

    CD522 Assembly 27.1 Assembly 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 201: Disassembly

    CD522 Dimensions 27.2 Disassembly 27.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 202: Connection

    CD522 Connection 27.4 Connection I/O bus Allocation between terminal number and signal name 3 yellow LEDs to display the signal states of the encoder 0 input 3 yellow LEDs to display the signal states of the encoder 1 input 2 green LEDs to display the 5-V-power-supply states 2 yellow LEDs to display the signal state of the digital input I3 and I11 8 yellow LEDs to display the input/output signal states 2 yellow LEDs to display the signal states of the PWM/pulse outputs...

  • Page 203: Process Supply Voltage

    CD522 Connection > Inputs 27.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 27.4.2 Inputs Example Example for connection input Ix 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 204: Inputs/Outputs

    CD522 Connection > Outputs 27.4.3 Inputs/Outputs Example Example for connection as an input Example for connection as an output 27.4.4 Outputs Push-pull outputs 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 205: Cleaning

    CD522 Certification Example Example for connection as output with UP reference Example for connection as output with ZP reference Examples for connection encoder/sensors, see description CD522. 27.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 27.6 Certification 2019/02/27...

  • Page 206: Recycling

    CD522 Recycling 27.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 207: Ci5X1

    CI5x1 — 28 CI5x1 ● CI501-PNIO ● CI501-PNIO-XC ● CI511-ETHCAT ● CI521-MODTCP ● CI521-MODTCP-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 208 CI5x1 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 209 CI5x1 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 210: Assembly

    CI5x1 Assembly NOTICE! The section "Hot Swap" is only valid for CI501-PNIO(-XC) and CI521-MODTCP(-XC). 28.1 Assembly 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 211: Disassembly

    CI5x1 Dimensions 28.2 Disassembly 28.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 212: Connection

    CI5x1 Connection 28.4 Connection Fig. 21: CI501-PNIO (example ) I/O bus Allocation between terminal number and signal name 6 yellow LEDs to display the signal states of the analog inputs/outputs (AI0 - AI3, AO0 - AO1) 8 yellow LEDs to display the signal states of the digital inputs (DI0 - DI7) 8 yellow LEDs to display the signal states of the digital outputs (DO0 - DO7) 2 green LEDs to display the supply voltage UP and UP3 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)

  • Page 213: Process Supply Voltage

    CI5x1 Connection > Inputs/Outputs 28.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 28.4.2 Inputs/Outputs Example Analog Input Fig. 22: Example for connection input AIx 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 214: Cleaning

    CI5x1 Certification Example Analog Output Fig. 23: Example for connection output AOx Example Digital Input Fig. 24: Example for connection input DIx Example Digital Output Fig. 25: Example for connection output DOx 28.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead.

  • Page 215: Recycling

    CI5x1 Recycling 28.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 216: Ci5X2

    CI5x2 — 29 CI5x2 ● CI502-PNIO ● CI502-PNIO-XC ● CI512-ETHCAT ● CI522-MODTCP ● CI522-MODTCP-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 217 CI5x2 Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 218 CI5x2 Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 219: Assembly

    CI5x2 Assembly NOTICE! The section "Hot Swap" is only valid for CI502-PNIO(-XC) and CI522-MODTCP(-XC). 29.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 220: Disassembly

    CI5x2 Dimensions 29.2 Disassembly 29.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 221: Connection

    CI5x2 Connection 29.4 Connection Fig. 26: CI502-PNIO (example ) I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states of the configurable digital inputs/outputs (DC0 - DC7) 8 yellow LEDs to display the signal states of the digital inputs (DI8 - DI15) 8 yellow LEDs to display the signal states of the digital outputs (DO8 - DO15) 2 green LEDs to display the supply voltage UP and UP3 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)

  • Page 222: Process Supply Voltage

    CI5x2 Connection > Inputs/Outputs 29.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 29.4.2 Inputs/Outputs Example Input or Output Example for connection as an input Example for connection as an output 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 223: Cleaning

    CI5x2 Recycling Example Digital Input Fig. 27: Example for connection input DIx Example Digital Output Fig. 28: Example for connection output DOx 29.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 29.6 Certification 29.7...

  • Page 224: Ci541-Dp

    CI541-DP — 30 CI541-DP ● CI541-DP ● CI541-DP-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 225 CI541-DP Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 226 CI541-DP Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 227: Assembly

    CI541-DP Assembly 30.1 Assembly 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 228: Disassembly

    CI541-DP Dimensions 30.2 Disassembly 30.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 229: Connection

    CI541-DP Connection 30.4 Connection I/O bus Allocation between terminal number and signal name 6 yellow LEDs to display the signal states of the analog inputs/outputs (AI0 - AI3, AO0 - AO1) 8 yellow LEDs to display the signal states of the digital inputs (DI0 - DI7) 8 yellow LEDs to display the signal states of the digital outputs (DO0 - DO7) 2 green LEDs to display the supply voltage UP and UP3 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)

  • Page 230: Process Supply Voltage

    CI541-DP Connection > Inputs/Outputs 30.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 30.4.2 Inputs/Outputs Example Analog Input Fig. 29: Example for connection input AIx 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 231: Cleaning

    CI541-DP Certification Example Analog Output Fig. 30: Example for connection output AOx Example Digital Input Fig. 31: Example for connection input DIx Example Digital Output Fig. 32: Example for connection output DOx 30.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead.

  • Page 232: Recycling

    CI541-DP Recycling 30.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.

  • Page 233: Ci542-Dp

    CI542-DP — 31 CI542-DP ● CI542-DP ● CI542-DP-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
  • Page 234 CI542-DP Hot Swap H = Hot swap Hot swap Preconditions for hot swapping I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
  • Page 235 CI542-DP Device Min. required device index for I/O module as of FW Version 3.0.14 DO573, FM562, DI572 DO526 DC562 DO562 DO526 (-XC) CD522 (-XC) DO524 (-XC) AI531 DA501 (-XC), DI524 (-XC), DC532 (-XC), DC523 (-XC), DC522 (-XC), AX521 (-XC), AO523 (-XC), AI523 (-XC), AX522 (-XC), AI531-XC,...

  • Page 236: Assembly

    CI542-DP Assembly 31.1 Assembly 3ADR024117M02xx, 11, en_US 2019/02/27...

  • Page 237: Disassembly

    CI542-DP Dimensions 31.2 Disassembly 31.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 238: Connection

    CI542-DP Connection 31.4 Connection I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states of the configurable digital inputs/outputs (DC0 - DC7) 8 yellow LEDs to display the signal states of the digital inputs (DI8 - DI15) 8 yellow LEDs to display the signal states of the digital outputs (DO8 - DO15) 2 green LEDs to display the supply voltage UP and UP3 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)

  • Page 239: Process Supply Voltage

    CI542-DP Connection > Inputs/Outputs 31.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 31.4.2 Inputs/Outputs Example Input or Output Example for connection as an input Example for connection as an output 2019/02/27 3ADR024117M02xx, 11, en_US...

  • Page 240: Cleaning

    CI542-DP Certification Example Digital Input Fig. 33: Example for connection input DIx Example Digital Output Fig. 34: Example for connection output DOx 31.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 31.6 Certification 3ADR024117M02xx, 11, en_US...

  • Page 241: Recycling

    CI542-DP Recycling 31.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
  • Page 242 — ABB Automation Products GmbH Eppelheimer Str. 82 69123 Heidelberg, Germany Telephone: +49 (0)6221 701 1444 Fax: +49 (0)6221 701 1382 E-mail: plc.support@de.abb.com abb.com/plc — © Copyright 2016-2018 ABB. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express...

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