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Sony HCD-DR7AV Service Manual
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Sony HCD-DR7AV Service Manual

Compact disc deck receiver
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HCD-DR7AV/XB800AV
SERVICE MANUAL
HCD-DR7AV/XB800AV is the tuner,
deck, CD and amplifier section in
LBT-DR7AV/XB800AV.
MICROFILM
18/2/2013
Photo: HCD-DR7AV
Model Name Using Similar Mechanism
CD
CD Mechanism Type
SECTION
Base Unit Type
Optical Pick-up Type
Model Name Using Similar Mechanism
TAPE DECK
SECTION
Tape Transport Mechanism Type
SPECIFICATIONS
COMPACT DISC DECK RECEIVER
– 1 –
World of free manuals
www.nostatatech.nl
AEP Model
UK Model
HCD-XB800AV
E Model
Australian Model
HCD-DR7AV
HCD-DR4/DR5/DR6/DR440/
W300/W5000/XB500
CDM37M-5BD32L
BU-5BD32L
KSS-213D/Q-N
NEW
TCM-230AWR2/230PWR2
— Continued on next page —

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  • Page 1 18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV SERVICE MANUAL AEP Model UK Model HCD-XB800AV E Model Australian Model HCD-DR7AV HCD-DR7AV/XB800AV is the tuner, deck, CD and amplifier section in LBT-DR7AV/XB800AV. Photo: HCD-DR7AV Model Name Using Similar Mechanism HCD-DR4/DR5/DR6/DR440/ W300/W5000/XB500 CD Mechanism Type CDM37M-5BD32L SECTION...
  • Page 2 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl – 2 – World of free manuals...
  • Page 3 WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. – 3 – World of free manuals...

  • Page 4: Servicing Note

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl SECTION 1 NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK SERVICING NOTE OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic About CD-TEXT display break-down because of the potential difference generated by the This unit is provided with a simple CD-TEXT display function.

  • Page 5: Table Of Contents

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl TABLE OF CONTENTS 1. SERVICING NOTE 7-15. Printed Wiring Board – Power Section – ............4 (DR7AV model) ..............61 7-16. Schematic Diagram – Power (1/2) Section – 2. GENERAL ..............(XB800AV model) ............63 7-17. Schematic Diagram – Power (2/2) Section – 3.

  • Page 6: General

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl SECTION 2 GENERAL Front Panel 13 14 15 16 17 31 32 33 34 – 6 – World of free manuals...
  • Page 7 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl LOCATION OF PARTS AND CONTROLS 1 1/u (Power) button and indicator 49 DISC 5 button 24 SUPER WOOFER button and indicator 2 DEMO (STANDBY) button (DR7AV) 50 DISC 4 button 25 MODE button POWER SAVE/DEMO (STANDBY) 26 ª (B Deck) button and indicator 51 DISC 3 button 52 DISC 2 button button (XB800AV)

  • Page 8: Disassembly

    (HCD-XB800AV) !¢ Back panel 2 Two screws (BVTP 3x8) !£ Power cord 9 Four screws (BVTP 3x8) 0 Two screws (BVTP 3x8) (HCD-DR7AV) 8 Five screws (BVTP 3x8) 7 Seven screws (BVTP 3x8) !§ Main board 6 Connector (CN903) (HCD-DR7AV) 1 Flat type wire (CN1) !¡...

  • Page 9: Sub Panel

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl 3-3. SUB PANEL 7 Three screws (BVTP 2.6x8) 6 Two screws (BVTP 2.6x8) 4 Two screws (BTP 2.6x6) 1 Two screws (BVTP 2.6x8) 3 Open the CD lid assembly 2 Front input board 9 Two screws (BVTP 2.6x8) 0 Bracket (CD-R2) 5 Screw (BVTP 3x8) 8 Sub panel block...

  • Page 10: Tape Mechanism Deck And Cassette Lid

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl 3-5. TAPE MECHANISM DECK AND CASSETTE LID 1 Three screws (BVTP 2.6x8) Claw Holder assembly 8 Torsion spring (TC-A) Claw 6 Holder (A) assembly 2 Three screws (Refer to lower figure) (BVTP 2.6x8) Claw Cassette lid assembly Claw 3 Tape mechanism Portion B...

  • Page 11: Disc Table

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl 3-8. DISC TABLE Note: When the disc table is installed, adjust the positions of roller cam and mark ” as shown in the figure, then set to the groove of disc table. Stop screw Screw (BVTP3X8) Screw (BVTP3X8) Bracket (BU) Disc table –...

  • Page 12: Service Mode

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl SECTION 4 SERVICE MODE MC Cold Reset • The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer. Procedure: 1. Press three buttons t/CLOCK SET , ENTER , and 1/u simultaneously. 2.
  • Page 13 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl AMS Test Mode • This mode is used for checking the AMS operations of the tape deck. 7-819-039-12 Alignment tape, AMS-110A Procedure: 1. Press the 1/u button to turn the set ON. 2. Set the tape (AMS-110A). 3.
  • Page 14 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl • Display when ended abnormally When the tape deck is abnormal: The state when ended abnormally is displayed. The contents of display are the same as that during aging. When the CD player is abnormal: A message indicating that errors such as “CD MEC ERR” have occurred. Check the error contents in the following error history display mode.

  • Page 15: Mechanical Adjustments

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl SECTION 5 SECTION 6 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS Precaution DECK SECTION 0 dB=0.775V 1. Clean the following parts with a denatured alcohol-moistened swab: 1. Demagnetize the record/playback head with a head damagnetizer. record/playback heads pinch rollers 2. Do not use a magnetized screwdriver for the adjustments. erase head rubber belts 3.
  • Page 16 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl Tape Speed Adjustment (Deck A) 3. Mode: Playback test tape Note: Set the test mode using the following method and begin tape P-4-A100 (10kHz, –10dB) speed adjustment. oscilloscope In the test mode, the speed will switch to double speed or normal speed each time the HI-SPEED DUB button is pressed.
  • Page 17 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl Record Bias Adjustment (Deck B) Record Level Adjustment (Deck B) Procedure: Procedure: INTRODUCTION INTRODUCTION When set to the test mode performed in Tape Speed Adjust- When set to the test mode performed in Tape Speed Adjust- ment, when the tape is rewound after recording, the “REC memory ment, when the tape is rewound after recording, the “REC memory mode”...
  • Page 18 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl Note: Clear RF signal waveform means that the shape “◊” can be CD SECTION clearly distinguished at the center of the waveform. Note: RF signal waveform 1. CD Block is basically constructed to operate without adjustment. VOLT/DIV : 200mV TIME/DIV : 500ns Therefore, check each item in order given.

  • Page 19: Diagrams

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV SECTION 7 DIAGRAMS 7-1. CIRCUIT BOARDS LOCATION SURROUND AMP board PANEL FL board TUNER UNIT JACK board TC-A board TC-B board SUB TRANS board (XB800AV) PANEL VR board TRANS board FRONT INPUT board LED (PANEL) board...

  • Page 20: Block Diagrams

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-2. BLOCK DIAGRAMS – BD (CD) SECTION – OPTICAL PICK-UP BLOCK (KSS-213B/K-N) IC101 XTA1 DETECTOR DIGITAL SERVO TIMING X101 IC103 DIGITAL SIGNAL PROCESSOR LOGIC 16.9344MHz RF AMP ERROR STAO CORRECTOR RF EQ RF AC DIGITAL D OUT...

  • Page 21: Deck Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV – DECK SECTION – PB A/B S1008 S1004 MS OUT B CrO A CrO CN301 R CH RV311 28 27 PLAYBACK IC611 A 120/70 B NORM/CROM/ LEVEL PB-A/B DECK A METAL A IN PB OUT B IN...

  • Page 22: Main (1/2) Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV – MAIN (1/2) SECTION – IC191 AV SWITCH J804 VIDEO 2 J702 VIDEO VD OUT J702 VIDEO IC101 SOUND PROCESSOR 1 DISPLAY SECTION IC601 L+R 30 SPEANA (Page 33) PHONO AMP J701 J701 PHONO IN A2...

  • Page 23: Main (2/2) Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV – MAIN (2/2) SECTION – PL-RELAY IC931 Q931 SWITCH +10V POWER PL A+10V +UNREG, 12V SECTION MAIN CONTROL ST +10V (Page 29, 31) IC501 (2/2) XB800AV Q932 ONLY DR7AV SWITCH FAN901 PL-RELAY STK-POWER POWER HP.SW H/P IN...

  • Page 24: Power Section (Dr7Av Model)

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV – POWER SECTION – (DR7AV model) DISPLAY MIC-SIG SECTION MIC VOLUME MIC AMP ECHO CONTROL MIC LEVEL MIC AMP (Page 33) RV850 IC850 (1/2) IC851 RV851 IC850 (2/2) J801 MAIN 1 MIX MIC LPF 2 IN...

  • Page 25: Power Section (Xb800Av Model)

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV – POWER SECTION – (XB800AV model) DISPLAY SECTION MIC-SIG (Page 33) MIC AMP MIC VOLUME ECHO CONTROL MIC LEVEL MIC AMP IC850 (1/2) RV850 IC851 RV851 IC850 (2/2) MAIN 1 J801 SECTION MIX MIC LPF 2 IN...
  • Page 26 18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV – DISPLAY SECTION – DISPLAY CONTROL IC601 REMOTE CONTROL SIRCS RECIEVE IC602 S702 SERIAL PARALLEL JOG A ROTARY CONVERTER ENCODER JOG B IC604 D611 – D613, D616 – D621, D623 – D627, D635 – D638 LED SCK LED LATCH •...
  • Page 27 18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV WAVEFORMS – MAIN (2/5) SECTION – THIS NOTE IS COMMON FOR PRINTED WIRING – BD (CD) SECTION – BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) 5.5Vp-p 3.1Vp-p For schematic diagrams.

  • Page 28: Printed Wiring Board - Bd (Cd) Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-3. PRINTED WIRING BOARD – BD (CD) SECTION – • See page 19 for Circuit Boards Location. (VC) (RP) (AGCCON) (FE) (TE) (FF1) (Page 42) – 37 – – 38 – World of free manuals...

  • Page 29: Schematic Diagram - Bd (Cd) Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-4. SCHEMATIC DIAGRAM – BD (CD) SECTION – • See page 36 for Waveforms. (TE) (FE) (RP) TP (AGCCON) (VC) (Page 48) – 39 – – 40 – World of free manuals...

  • Page 30: Printed Wiring Board - Main Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV • Semiconductor 7-5. PRINTED WIRING BOARD – MAIN SECTION – Location • See page 19 for Circuit Boards Location. Ref. No. Location (Page 101) D333 D334 D335 D336 D501 D534 D544 D802 D803 D804 D805 D806...

  • Page 31: Schematic Diagram - Main (1/5) Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-6. SCHEMATIC DIAGRAM – MAIN (1/5) SECTION – • See page 103 for IC Block Diagrams. (Page (Page (Page (Page (Page 45, 46) (Page 101) (Page – 43 – – 44 – World of free manuals...

  • Page 32: Schematic Diagram - Main (2/5) Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-7. SCHEMATIC DIAGRAM – MAIN (2/5) SECTION – • See page 36 for Waveforms. • See page 41 for Printed Wiring Board. • See page 104 for IC Pin Functions. (Page 51) (Page 44) (Page 52)

  • Page 33: Schematic Diagram - Main (3/5) Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-8. SCHEMATIC DIAGRAM – MAIN (3/5) SECTION – • See page 41 for Printed Wiring Board. (Page 46) (Page 45, 46) (Page 39) (Page 86) (Page 49) (Page (Page 44) – 47 – – 48 –...

  • Page 34: Schematic Diagram - Main (4/5) Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-9. SCHEMATIC DIAGRAM – MAIN (4/5) SECTION – • See page 41 for Printed Wiring Board. (Page 44) (Page 54) (Page 100) (Page 51) (Page 47) (Page 45) – 49 – – 50 – World of free manuals...

  • Page 35: Schematic Diagram - Main (5/5) Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-10. SCHEMATIC DIAGRAM – MAIN (5/5) SECTION – • See page 41 for Printed Wiring Board. (Page (Page (Page 90) (Page (Page 44) (Page 46) (Page (Page 57, 65) (Page 57, 65) – 51 – – 52 –...

  • Page 36: Schematic Diagram - Deck Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-11. SCHEMATIC DIAGRAM – DECK SECTION – (Page 49) – 53 – – 54 – World of free manuals...

  • Page 37: Printed Wiring Board - Deck Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-12. PRINTED WIRING BOARD – DECK SECTION – • See page 19 for Circuit Boards Location. (Page 41) – 55 – – 56 – World of free manuals...

  • Page 38: Schematic Diagram - Power (1/2) Section - (Dr7Av Model)

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-13. SCHEMATIC DIAGRAM – POWER (1/2) SECTION – (DR7AV model) • See page 61 for Printed Wiring Board. (Page 97) (Page 52) (Page 52) (Page 89) (Page 59) (Page 59) (Page 60) – 57 – – 58 –...

  • Page 39: Schematic Diagram - Power (2/2) Section - (Dr7Av Model)

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-14. SCHEMATIC DIAGRAM – POWER (2/2) SECTION – (DR7AV model) • See page 61 for Printed Wiring Board. (Page 57) (Page 57) (Page 58) (Page 102) – 59 – – 60 – World of free manuals...

  • Page 40: Printed Wiring Board - Power Section - (Dr7Av Model)

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-15. PRINTED WIRING BOARD – POWER SECTION – (DR7AV model) • See page 19 for Circuit Boards Location. SORROUND SPEAKER CENTER • Semiconductor REAR Location Ref. No. Location D401 D402 D403 D405 D406 D801 D802 D803...
  • Page 41 18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-16. PRINTED WIRING BOARD – POWER SECTION – (XB800AV model) • See page 19 for Circuit Boards Location. • Semiconductor SORROUND SPEAKER Location REAR CENTER Ref. No. Location D401 D402 D403 D405 D406 D801 D803 D804...

  • Page 42: Schematic Diagram - Power (1/2) Section - (Xb800Av Model)

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-17. SCHEMATIC DIAGRAM – POWER (1/2) SECTION – (XB800AV model) • See page 63 for Printed Wiring Board. (Page 93) (Page (Page (Page (Page 68) (Page 67) – 65 – – 66 – World of free manuals...

  • Page 43: Schematic Diagram - Power (2/2) Section - (Xb800Av Model)

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-18. SCHEMATIC DIAGRAM – POWER (2/2) SECTION – (XB800AV model) • See page 63 for Printed Wiring Board. (Page 65) (Page 66) (Page 94) (Page 102) – 67 – – 68 – World of free manuals...

  • Page 44: Schematic Diagram - Panel Fl Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-19. SCHEMATIC DIAGRAM – PANEL FL SECTION – • See page 103 for IC Block Diagrams. • See page 106 for IC Pin Functions. (Page 77) (Page (Page 77) (Page 46) (Page 73) – 69 –...

  • Page 45: Printed Wiring Board - Panel Fl Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-20. PRINTED WIRING BOARD – PANEL FL SECTION – • See page 19 for Circuit Boards Location. XB800AV (Page 41) (Page 79) (Page 79) (Page 80) (Page 75) • Semiconductor Location Ref. No. Location Ref. No.

  • Page 46: Schematic Diagram - Panel Vr Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-21. SCHEMATIC DIAGRAM – PANEL VR SECTION – • See page 103 for IC Block Diagrams. (Page 70) – 73 – – 74 – World of free manuals...

  • Page 47: Printed Wiring Board - Panel Vr Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-22. PRINTED WIRING BOARD – PANEL VR SECTION – • See page 19 for Circuit Boards Location. LOGIC (Page 71) • Semiconductor Location Ref. No. Location D611 D612 D613 D616 D617 D-10 D618 D-11 D619 D620...

  • Page 48: Schematic Diagram - Tc Panel Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-23. SCHEMATIC DIAGRAM – TC PANEL SECTION – (Page 70) (Page 69) (Page 81, 82) (Page 82) (Page 70) – 77 – – 78 – World of free manuals...

  • Page 49: Printed Wiring Board - Tc Panel Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-24. PRINTED WIRING BOARD – TC PANEL SECTION – • See page 19 for Circuit Boards Location. (Page 71) (Page 72) (Page 83) (Page 71) (Page 84) – 79 – – 80 – World of free manuals...

  • Page 50: Schematic Diagram - Cd Panel Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-25. SCHEMATIC DIAGRAM – CD PANEL SECTION – (Page 78) (Page 77, 78) (Page 43) – 81 – – 82 – World of free manuals...

  • Page 51: Printed Wiring Board - Cd Panel Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-26. PRINTED WIRING BOARD – CD PANEL SECTION – • See page 19 for Circuit Boards Location. (Page 80) (Page 79) (Page – 83 – – 84 – World of free manuals...

  • Page 52: Schematic Diagram - Cd Motor Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-27. SCHEMATIC DIAGRAM – CD MOTOR SECTION – (Page 48) – 85 – – 86 – World of free manuals...

  • Page 53: Printed Wiring Board - Cd Motor Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-28. PRINTED WIRING BOARD – CD MOTOR SECTION – • See page 19 for Circuit Boards Location. (Page 42) – 87 – – 88 – World of free manuals...

  • Page 54: Schematic Diagram - Jack Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-29. SCHEMATIC DIAGRAM – JACK SECTION – (Page 57, 65) (Page 52) – 89 – – 90 – World of free manuals...

  • Page 55: Printed Wiring Board - Jack Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-30. PRINTED WIRING BOARD – JACK SECTION – • See page 19 for Circuit Boards Location. (Page 41) (Page 61, 63) – 91 – – 92 – World of free manuals...

  • Page 56: Schematic Diagram - Trans Section - (Xb800Av Model)

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-31. SCHEMATIC DIAGRAM – TRANS SECTION – (XB800AV model) (Page 65) (Page 67) – 94 – – 93 – World of free manuals...

  • Page 57: Printed Wiring Board - Trans Section - (Xb800Av Model)

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-32. PRINTED WIRING BOARD – TRANS SECTION – (XB800AV model) • See page 19 for Circuit Boards Location. (Page 64) (Page – 95 – – 96 – World of free manuals...

  • Page 58: Schematic Diagram - Trans Section - (Dr7Av Model)

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-33. SCHEMATIC DIAGRAM – TRANS SECTION – (DR7AV model) (Page 57) – 97 – – 98 – World of free manuals...

  • Page 59: Printed Wiring Board - Trans Section - (Dr7Av Model)

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-34. PRINTED WIRING BOARD – TRANS SECTION – (DR7AV model) 7-35. SCHEMATIC DIAGRAM – LEAF SW SECTION – • See page 19 for Circuit Boards Location. SP, EA SP, EA (Page 49) 7-36. PRINTED WIRING BOARD – LEAF SW SECTION –...

  • Page 60: Schematic Diagram - Surround Section

    18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV 7-37. SCHEMATIC DIAGRAM – SURROUND SECTION – (Page (Page 59, 67, 68) 7-38. PRINTED WIRING BOARD – SURROUND SECTION – • See page 19 for Circuit Boards Location. (Page 41) (Page 61, 63) – 102 –...

  • Page 61: Ic Block Diagrams

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl 7-39. IC BLOCK DIAGRAMS • MAIN (1/5) section • PANEL FL section IC603 BA3830F IC181 MC14052BF REFFERENCE RESET 18 RESET CURRENT REFFERENCE 17 f01 2XCOM CURRENT XCOM LINE 16 f02 LINE 15 f03 13 f05 IC191 BA7615N RESET 12 f06 MUTE...

  • Page 62: Ic Pin Functions

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl 7-40. IC PIN FUNCTIONS • IC501 MAIN CONTROL (M30622MA-A08FP) (MAIN board) Pin Name Function Pin No. POWER Power amp ON/OFF signal output POWER Power ON/OFF signal output F-RELAY Front speaker relay control output REAR-RELAY Rear speaker relay control output (Not used) CD-POWER CD power on signal output LINE-MUTE...
  • Page 63 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl Pin Name Function Pin No. STEREO Stereo detection for tuner TUNED Tuned detection for tuner ST-CE Tuner chip enable output ST-DOUT Tuner data output ST-DIN Tuner data input ST-CLK Tuner clock output SENS BD Condition signal input HOLD MODE signal output CD latch signal output...
  • Page 64 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl • IC601 DISPLAY CONTROL (TMP88CS76F-6004/TMP88CS76F-6000) (PANEL FL board) Pin No. Pin Name Function SIRCS Remote commander signal input JOG A Rotary encoder (S702) pulse input LED SCK LED clock signal output LED LATCH LED latch signal output LED DAT LED serial data output LED POWER...

  • Page 65: Exploded Views

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl SECTION 8 EXPLODED VIEWS NOTE: The components identified by • Items marked “*” are not stocked since they are • Abbreviation mark ! or dotted line with mark seldom required for routine service. Some delay : East European model ! are critical for safety.

  • Page 66: Front Panel Section 1

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl 8-2. FRONT PANEL SECTION 1 not supplied FL601 not supplied Supplied with RV850 not supplied Supplied with J803 Supplied with J801 not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-214-716-01 KNOB (VOL) 4-214-717-01 CURSOR * 52...

  • Page 67: Front Panel Section 2

    4-214-769-01 SPRING (TC-B), TORSION X-4950-623-1 PANEL ASSY (XB800AV) 4-214-768-01 SPRING (TC-A), TORSION * 110 3-973-975-21 DAMPER, OIL 4-214-759-01 EMBLEM (NO.6), SONY X-4950-633-1 PANEL ASSY, SUB 4-951-620-01 SCREW (2.6X8), +BVTP X-4950-660-1 LID (A) ASSY, CASSETTE (XB800AV) 4-957-577-01 SCREW PTP WH (2.6X8)(DIA. 10)

  • Page 68: Chassis Section

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl 8-4. CHASSIS SECTION XB800AV T901 T951 not supplied not supplied not supplied not supplied CDM37M-5BD32L (SP,EA) CNP901 (UK,EE,CIS) (AEP,UK,EE,CIS,EA,SP) CNP901 CNP901 (AUS) (TH) not supplied The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified.

  • Page 69: Tc Mechanism Section 1 (Tcm230Awr2/230Pwr2)

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl 8-5. TC MECHANISM SECTION 1 (TCM230AWR2/230PWR2) *NOTE: Two types of parts which are not interchangeable are available for the Head deck (A) ASSY and Head deck (B) ASSY. When replacing the parts, refer to the following figure, and use the appropriate part.

  • Page 70: Tc Mechanism Section 2 (Tcm230Awr2/230Pwr2)

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl 8-6. TC MECHANISM SECTION 2 (TCM230AWR2/230PWR2) *NOTE: Two types of parts which are not interchangeable are available for the mechanical block assembly. When replacing the parts, refer to the following figure, and use the appropriate part. Parts with “P” mark: 230PWR2 Parts without “P”...

  • Page 71: Cd Mechanism Section (Cdm37M-5Bd32L)

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl 8-7. CD MECHANISM SECTION (CDM37M-5BD32L) supplied M201 supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-987-976-01 SCREW, STEP 4-978-426-01 INDICATOR (NO.) 4-944-490-01 BELT (TIMING) A-4660-978-A GEAR (PULLEY) ASSY * 516 1-659-059-13 LED (CD) BOARD 4-978-421-01 GEAR (MID) * 517 1-659-058-13 TABLE SENSOR BOARD...

  • Page 72: Base Unit Section (Bu-5Bd32L)

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl 8-8. BASE UNIT SECTION (BU-5BD32L) M101 M102 The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Ref. No. Part No. Description Remark Ref. No. Part No.

  • Page 73: Electrical Parts List

    www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl SECTION 9 AUDIO ELECTRICAL PARTS LIST Note: • SEMICONDUCTORS • Due to standardization, replacements in the parts list The components identified by In each case, u: µ , for example: may be different from the parts specified in the mark ! or dotted line with mark uA...: µ...
  • Page 74 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl AUDIO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < VARIABLE RESISTOR > C165 1-163-038-91 CERAMIC CHIP 0.1uF C167 1-163-235-11 CERAMIC CHIP 22PF RV301 1-238-598-11 RES, ADJ, CARBON 2.2K C168 1-163-235-11 CERAMIC CHIP 22PF RV311 1-238-598-11 RES, ADJ, CARBON 2.2K...
  • Page 75 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl CD-L CD MOTOR CD-R Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R181 1-216-078-00 RES,CHIP 1/10W C202 1-164-159-21 CERAMIC 0.1uF R182 1-216-073-00 METAL CHIP 1/10W C203 1-124-907-11 ELECT 10uF R183 1-216-077-00 METAL CHIP 1/10W <...
  • Page 76 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl FRONT INPUT LEAF SW DOOR SWITCH JACK Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-672-191-11 DOOR SWITCH BOARD < CONNECTOR > ***************** CN802 1-785-316-11 PIN, CONNECTOR (STRAIGHT) 4P < CAPACITOR > < GROUND TERMINAL > C691 1-162-306-11 CERAMIC 0.01uF...
  • Page 77 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl LEAF SW LED (CD) LED (PANEL) MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < TRANSISTOR > < RESISTOR > Q1001 8-729-029-56 TRANSISTOR DTA144ESA R600 1-249-410-11 CARBON 1/4W F < RESISTOR > ************************************************************** R907 1-249-441-11 CARBON...
  • Page 78 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C201 1-126-964-11 ELECT 10uF C305 1-126-964-11 ELECT 10uF C202 1-126-964-11 ELECT 10uF C306 1-126-960-11 ELECT C203 1-126-959-11 ELECT 0.47uF C307 1-126-959-11 ELECT 0.47uF C204 1-126-959-11 ELECT 0.47uF C205...
  • Page 79 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C652 1-163-251-11 CERAMIC CHIP 100PF CN412 1-785-321-11 PIN, CONNECTOR (STRAIGHT) 9P C653 1-163-251-11 CERAMIC CHIP 100PF CN431 1-784-776-11 CONNECTOR, FFC 15P C654 1-126-961-11 ELECT 2.2uF (DR7AV) CN441...
  • Page 80 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark IC911 8-759-231-53 IC TA7805S Q340 8-729-116-59 TRANSISTOR 2SB1068TP IC931 8-759-604-38 IC M5F78M10 IC932 8-759-701-79 IC NJM7812FA Q341 8-729-045-21 TRANSISTOR 2SD1513TP-LK IC933 8-759-604-86 IC M5F7807L Q342 8-729-029-21 TRANSISTOR DTA114ESA-TP IC951...
  • Page 81 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R163 1-216-103-00 METAL CHIP 180K 1/10W R318 1-216-073-00 METAL CHIP 1/10W (DR7AV) R319 1-216-111-00 METAL CHIP 390K 1/10W R164 1-216-043-91 RES,CHIP 1/10W R321 1-216-059-00 METAL CHIP 2.7K 1/10W R165...
  • Page 82 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R522 1-216-065-91 RES,CHIP 4.7K 1/10W R588 1-216-025-91 RES,CHIP 1/10W R523 1-216-025-91 RES,CHIP 1/10W R589 1-216-025-91 RES,CHIP 1/10W R524 1-216-025-91 RES,CHIP 1/10W R590 1-216-025-91 RES,CHIP 1/10W R525 1-216-025-91 RES,CHIP...
  • Page 83 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R804 1-216-089-91 RES,CHIP 1/10W C433 1-126-962-11 ELECT 3.3uF R805 1-216-089-91 RES,CHIP 1/10W (DR7AV) R806 1-216-073-00 METAL CHIP 1/10W C801 1-128-582-11 ELECT 10uF 100V C802 1-162-292-31 CERAMIC 680PF R807...
  • Page 84 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C962 1-128-563-11 ELECT 100uF 100V L405 1-420-872-00 COIL, AIR-CORE (XB800AV) (XB800AV) < TRANSISTOR > < CONNECTOR > Q401 8-729-029-21 TRANSISTOR DTA114ESA CN803 1-778-981-11 CONNECTOR, BOARD TO BOARD 13P Q402 8-729-140-84 TRANSISTOR 2SC1841-PAFAEA CN804...
  • Page 85 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R417 1-249-389-11 CARBON 1/4W F R835 1-249-437-11 CARBON 1/4W (XB800AV) R836 1-249-417-11 CARBON 1/4W F R420 1-249-389-11 CARBON 1/4W F R837 1-249-435-11 CARBON 1/4W (XB800AV) R838 1-249-435-11 CARBON 1/4W...
  • Page 86 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl PANEL FL Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-4417-490-A PANEL FL BOARD, COMPLETE (XB800AV) < FLUORESCENT INDICATOR > ************************ FL601 1-517-839-11 INDICATOR TUBE, FLUORESCENT A-4417-570-A PANEL FL BOARD, COMPLETE (DR7AV) < IC > ************************ 4-214-749-01 HOLDER (925), FL TUBE IC601...
  • Page 87 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl PANEL VR PANEL FL Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R628 1-249-429-11 CARBON 1/4W < SWITCH > R629 1-247-807-31 CARBON 1/4W R630 1-249-429-11 CARBON 1/4W S601 1-554-303-21 SWITCH, TACTILE R631 1-249-410-11 CARBON 1/4W F (POWER SAVE/DEMO (STANDBY)) R632...
  • Page 88 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl PANEL VR SUB TRANS SURROUND AMP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < DIODE > R763 1-249-413-11 CARBON 1/4W F R764 1-249-414-11 CARBON 1/4W F R765 1-249-415-11 CARBON 1/4W F D901 8-719-991-33 DIODE 1SS133T-77 <...
  • Page 89 www.freeservicemanuals.info 18/2/2013 www.nostatatech.nl TABLE SENSOR TC-A TC-B SURROUND AMP TRANS Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R102 1-249-437-11 CARBON 1/4W < SWITCH > R103 1-249-413-11 CARBON 1/4W F ! R107 1-212-881-11 FUSIBLE 1/4W F S641 1-554-303-21 SWITCH, TACTILE (·) ! R108...
  • Page 90 18/2/2013 www.nostatatech.nl HCD-DR7AV/XB800AV TRANS Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < CONNECTOR > ! CNP901 1-575-651-21 CORD, POWER (AEP,UK,EE,CIS,SP,EA) ! CNP901 1-696-845-11 CORD, POWER (AUS) * CN901 1-580-230-11 PIN, CONNECTOR (PC BOARD) 2P (DR7AV)

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