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Bosch CL550 Configuration And Commissioning Software Manual
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Bosch CL550 Configuration And Commissioning Software Manual

Bosch CL550 Configuration And Commissioning Software Manual

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Antriebs- und Steuerungstechnik
CL550
Configuration and Commissioning
Software Manual
101
Edition

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  • Page 1 Antriebs- und Steuerungstechnik CL550 Configuration and Commissioning Software Manual Edition...
  • Page 2 Configuration and Commissioning Software Manual 1070 072 262-101 (01.09) GB E 2001 by Robert Bosch GmbH, Erbach, Germany All rights reserved, including applications for protective rights. Reproduction or distribution by any means subject to our prior written permission. Discretionary charge 6.–...

  • Page 3: Table Of Contents

    Contents Contents Page Safety Instructions ......1–1 Intended use ......... . . 1–1 Qualified Personnel .
  • Page 4 Contents Page Commissioning Step by Step ....4–1 Generally Applicable Settings ......4–2 Commissioning of a Single Processor system .

  • Page 5: Safety Instructions

    Safety Instructions 1–1 Safety Instructions Before you start working with the CL550 controller, we recommend that you thoroughly familiarize yourself with the contents of this manual. Keep this manual in a place where it is always accessible to all users.

  • Page 6: Qualified Personnel

    This manual is intended for especially qualified PLC experts. Interventions in the hardware and software of our products that are not de- scribed in this manual may only be performed by Bosch’s own specifically trained personnel. Unqualified interventions in the hardware or software or non-compliance with the warnings listed in this instruction manual or indicated on the product may result in serious personal injury or damage of the equipment.

  • Page 7: Safety Markings On Components

    Safety Instructions 1–3 Safety Markings on Components DANGER! High voltage! DANGER! Corrosive battery acid! CAUTION! Electrostatically sensitive components! Disconnect mains power before opening! Lug for connecting PE conductor only! Functional earthing or low-noise earth only! Screened conductor only! 1070 072 262-101 (01.09) GB...

  • Page 8: Safety Instructions In This Manual

    Safety Instructions 1–4 Safety Instructions in this Manual DANGEROUS ELECTRICAL VOLTAGE This symbol warns of the presence of dangerous electrical voltage. In- sufficient or non-compliance with this warning can result in personal in- jury. DANGER This symbol is used whenever insufficient or non-compliance with instruc- tions can result in personal injury.

  • Page 9: Safety Instructions For The Described Product

    The module could be destroyed. Turn off or unplug the controller’s power supply module, the external power supply and the signal voltage first. Only then plug or unplug the module! CAUTION Please use only spare parts that are approved by Bosch! 1070 072 262-101 (01.09) GB...
  • Page 10 Safety Instructions 1–6 CAUTION Please comply with all ESD protection measures when using the module! Avoid electrostatic discharges! Please comply with the following protection measures for electrostatically endangered modules and components (EEM)! D The employees responsible for storage, transport and handling must be trained in ESD protection.

  • Page 11: Documentation, Software Release And Trademarks

    WinDP 2.01 Trademarks All trademarks referring to software that is installed on Bosch products when shipped from the factory are the property of their respective manufacturers. At the time of shipment from the factory, the installed software is protected by copyright.
  • Page 12 Safety Instructions 1–8 1070 072 262-101 (01.09) GB...

  • Page 13: System Introduction

    2–1 System Introduction The CL550 is an open multiprocessor system with up to six democratic cen- tral units. Each central unit constitutes a closed control unit with all data areas and the entire I/O address range. Communication among the modules is processed via Ethernet.
  • Page 14 D TCP/IP communication: D Backside: system bus communication D Frontside: external bus communication D Serial interface with BUEP19E, BUEP03, and BUEP64 (Bosch trans- mission protocols) D The ZS550-DP-IBS mounting rack has been additionally provided with an INTERBUS-S interface. The I/O level must be exclusively interfaced via decentralized I/O mod- ules (PROFIBUS-DP/V1).

  • Page 15: Ethernet And Lan

    The NTx power supply (NT1 to NT4) supplies the entire basic device with current. Programming The CL550 is programmed with WinSPS, WinDP or the CMD software by Phoenix Contact. The classic PLC languages, like ladder diagram, instruc- tions list, function diagram, sequential function chart, and structured text as well as, alternatively, the high-level language ANSI ”C”...

  • Page 16: Profibus-Dp And Dp/V1

    System Introduction 2–4 2.1.2 PROFIBUS-DP and DP/V1 For peripheral inputs and outputs, only fieldbus systems, like e.g. PROFI- BUS-DP are used. PROFIBUS is an open, non-proprietary fieldbus standard with a wide ap- plication range in manufacturing and process automation. The EN 50170 and EN 50254 international standards guarantee the fieldbus’...

  • Page 17: Fieldbus System Interbus

    System Introduction 2–5 2.1.3 Fieldbus system INTERBUS The open fieldbus system INTERBUS commonly connects all processing peripherals with the entire common range of controllers. The serial bus cable is used to network sensors and actuators, to control machines and system parts, to network manufacturing cells and interface higher-level systems, like e.g.

  • Page 18: Zs550 Description (Central Processing Unit)

    BUEP64 or BUEP19E protocol. D Two Ethernet interfaces with the TCP/IP Internet protocol for sending Bosch BUEP commands. The interfaces can be operated with 100 Mbit/s (Fast Ethernet). One interface is located on the frontside, the other on the back.
  • Page 19 System Introduction 2–7 The I/Os are operated via a fieldbus at the decentralized peripherals. INTERBUS-S-I/O and PROFIBUS-I/O must not cross each other at the ZS550-DP-IBS. The INTERBUS-S in- and outputs are each addressable from 0 to 1023 (can be set via CMD software, but with a maximum of 512 Byte in-/outputs only).
  • Page 20 System Introduction 2–8 Operating Elements and Displays ZS550-DP-IBS RESET button LED red: Stop Stop/Run switch LEDs green: Disabled outputs (AS) Select button Fixed in-/outputs (Fix) 7-segment display: Functionality (device) LED red: Select 7-segment display: Status V.24 interface CMD coupling for INTERBUS-S V.24 interface Ethernet LED green: Speed (S) Ethernet LED green: Link (L)
  • Page 21 System Introduction 2–9 Operating elements RESET button Stop/Run switch Select button Operating element Description RESET button Restart (admissible in exceptional situations only) Stop/Run switch Change between Run/Stop D Program runs D Outputs are triggered D Timer and counter values are processed Stop D The CPU (ZS...) is in Stop mode D All outputs are set to ”0”.
  • Page 22 System Introduction 2–10 For the display of the ZS550 functionalities (device) applies the following: PLC functionality Busmaster-DP functionality (cyclic I/O processing) TCP/IP-COM functionality via backside; systembus communication (channel 0) TCP/IP-COM functionality via frontside; external communication (channel 1) DP/V1-COM functionality (channel 2) V.24-COM functionality, serial interface –...

  • Page 23: Plc Functionality

    System Introduction 2–11 2.2.2 PLC Functionality Status display Select : PLC functionality Status display refers to PLC functionality Display Description status Application program runs Remanence error, data loss at user operands Storage error, missing application program Cyclic time error (HW and SW) Application program error (application stack error, module task error, no DM active) Application program error...

  • Page 24: Busmaster Functionality

    System Introduction 2–12 LED displays LED display Description LED red: Stop Module stop by ZS (CPU) (detailed info on 7-segment status display) ZS (CPU) in Run mode LED green: AS Outputs disabled: D all outputs are set to ”0”. D PLC program is processed D I/O image is processed Outputs not disabled LED green: Fix...
  • Page 25 System Introduction 2–13 Display Description status OERATE mode (error-free operation); The busmaster is in cyclic I/O data transfer CLEAR mode, cause: D controller in Stop D controller in CLAB (disable outputs) The busmaster is in cyclic I/O data transfer For the outputs 00H will be transferred (outputs canceled) New master parameter set (MPS) is loaded OFFLINE mode The busmaster is offline...

  • Page 26: Tcp/Ip-Com Functionality

    System Introduction 2–14 2.2.4 TCP/IP-COM Functionality Status display Select: TCP/IP-COM functionality Status display refers to TCP/IP-COM functionality Display Description status The channel is not active or processes external jobs only (server operation) The central job displayed here is faulty (0–F corresponds to Job ID 0–15) At least one central job with an ID >...

  • Page 27: Dp/V1-Com Functionality

    System Introduction 2–15 LED displays of the front Ethernet interface LED display Description LED green: L (Link) No connection Connection is o.k., no activity flashes Connection is o.k., activity LED green: S (Speed) 10 Mbits/s 100 Mbits/s 2.2.5 DP/V1-COM Functionality Status display Select: DP/V1-COM functionality Status display refers to DP/V1-COM functionality...

  • Page 28: Power Supply Functionality

    System Introduction 2–16 LED ’Send’ of the PROFIBUS interface: LED display Description LED green: Send Bus interface active Bus interface not active. 2.2.6 Power Supply Functionality Status display Select: Power supply (backup battery monitoring) Status display refers to the power supply (backup battery monitoring) Display Description...

  • Page 29: Interbus-S Functionality (Zs550-Dp-Ibs Only)

    System Introduction 2–17 2.2.7 INTERBUS-S Functionality (ZS550-DP-IBS only) Status display Select: INTERBUS-S functionality Status display refers to INTERBUS-S functionality Display Description status ACTIVE: INTERBUS-S in active status USER: User error/parameterization READY: INTERBUS-S in ready status PF: Peripheral fault DETECT: Diagnosis routine is active Bus error Busmaster cannot access the bus (no idle state level) Possible causes:...

  • Page 30: Functional And Configuration Mode

    System Introduction 2–18 2.2.8 Functional and Configuration Mode In functional and configuration mode, the following settings are available: Display Display Description status Cancel fixation Overlay non-remanent start-up, reset remanence error Release output Outputs disabled Serial interface has been assigned with BUEP19E Serial interface assigned by tracer (Job reporting) Cancel MPS of DP busmaster part selectively Cancel all stored data...
  • Page 31 System Introduction 2–19 Use the Stop/Run switch within approximately 10 seconds in order to change to configuration mode. The upper display additionally shows a dot. If you do not use the Stop/Run switch within approximately 10 sec- onds, the display ”C” disappears. Select menu items Press the Select button in order to select the requested menu item.

  • Page 32: Con550

    System Introduction 2–20 CON550 The module CON 550 is an Ethernet switch for the CL550 system. It provides eight 10/100-Base-T interfaces with automatic recognition and automatic switching between the transfer rates: D 2 interfaces on the frontside for communication with other stations in the network.

  • Page 33: Ip Addressing

    System Introduction 2–21 IP Addressing Essential tasks of project configuration are assigning and controlling IP ad- dresses and setting the individual Ethernet parameters. This way, the differ- ent controllers and communication modules will be unambiguously assigned within a group of several manufacturing systems. Each network card in the computer and the controllers is provided with its own IP address.

  • Page 34: Subnetwork Mask

    I.e., that so-called subnetworks can be defined. The CL550 operates two independent Ethernet interfaces in a controller: Frontside and Backside, please refer to page 2–21. In order to distinguish the physical access to the components, the two interfaces must be located in different subnetworks.
  • Page 35 System Introduction 2–23 Adjusting the Subnetwork Masks The following two examples explain the adjustment of the subnetwork mask. Example 1: Subnetwork mask suitable Determination of subnetwork address frontside Subnetwork mask 255.255.192.0 11111111. 11111111. 11000000. 00000000 IP address frontside 121.1.1.1 01111001. 00000001.
  • Page 36 System Introduction 2–24 Example 2: Subnetwork mask not suitable Determination of subnetwork address frontside Subnetwork mask 255.255.0.0 11111111. 11111111. 00000000. 00000000 IP address frontside 121.1.1.1 01111001. 00000001. 00000001. 00000001 Result of AND operation corre- sponds to sub- network address 121.1.0.0 01111001.

  • Page 37: Project Configurator

    D an editing program which can be called via the WinSPS utility program D the tool that provides the link between project and network. The prerequisite for calling the project configurator is a CL550 controller. Prior to project configuration, the entire concept of the desired system should be ready.
  • Page 38 Project Configurator 3–2 Via the project configurator the configuration file can be: D created D checked D loaded D unloaded D compared D documented. 1070 072 262-101 (01.09) GB...

  • Page 39: System Configuration

    Project Configurator 3–3 System Configuration 3.1.1 Directory Structure ANLAGE1.prj ANLAGE1_1_1.550 ANLAGE1_1_2.550 ANLAGE1_1_3.550 ANLAGE2.prj ANLAGE2_1_4.550 ANLAGE2_1_5.550 FRONT.prj FRONT_54_1.550 FRONT_54_2.550 FRONT_54_3.550 FRONT_54_4.550 FRONT_55_1.550 FRONT_55_2.550 Definition of the Terms System: Group of several manufacturing systems *.prj directory: Project directory; can contain more than one controller (even if of different types) Rack: Group of several control files...

  • Page 40: Structure Of The Project Designations

    Project Configurator 3–4 3.1.2 Structure of the Project Designations Manufacturing System ID The directory structure is a group of several CL550 racks for controlling a manufacturing system. D Rack – 3 x ZS550 (Name_1_1.550) (Name_1_2.550) (Name_1_3.550) D Rack – 2 x ZS550 (Name_1_4.550)
  • Page 41 Project Configurator 3–5 Rack_ID The Rack_ID is the address of a rack. On the CON550 module, it can be set via a rotary switch on the frontside [01 to 99] or without a CON550, it can be set via the DIP switches behind the power supply unit (see chapter 4, para- graph 4.2.1).

  • Page 42: Winsps Project Settings

    Project Configurator 3–6 3.1.3 WinSPS Project Settings The WinSPS utility program serves to set the project settings and to call the project configurator. The dialog box displays the project settings. Manufacturing system ID Rack_ID Rack_Slot_ID Project configurator call After creating the project path and the library path by using the Windows file management program ”Explorer”, new projects and the controllers con- tained therein can be created in the WinSPS utility program.

  • Page 43: Create Configuration File

    Project Configurator 3–7 3.1.4 Create Configuration File For each system, a configuration file which has been adapted to the system modules in the local network must be created. This configuration file con- siders the distinctive features in the local network, especially when assigning IP addresses.
  • Page 44 They can be changed by the user, but only numbers in the IP address range defined by the user are accepted. See chapter 3.3 ”Address Assignment”. In order to provide a perfect communication between the single CL550 controllers, their IP addresses must be assigned correctly. Status (6) The sixth column contains the error/status messages of the single compo- nents.
  • Page 45 Project Configurator 3–9 You can create a configuration file via: D Menu FILE CREATE CONFIGURATION FILE " D Toolbar: Click on The configuration files are filed as XXXXXX.pcf in the _Config_CL550 subdirectory. The project configurator provides the following possibilities for creating a configuration file: D by creating configuration offline D with system component structure...
  • Page 46 Project Configurator 3–10 With System Component Structure Dividing a system in several subsystems is possible. Subsequently, several subsystems can be compounded into one entire system. Advantage: Single system parts can be started one after the other. Once you have chosen the option ”with system component structure”, this setting cannot be altered for the current file.
  • Page 47 Project Configurator 3–11 Insert and Delete After creating the basic configuration, the configuration file can be adapted by inserting and deleting components. Insert subsystem D Select line via this icon. D Insert via icon or via menu TOOLS INSERT " or symbol.
  • Page 48 3–12 Create Configuration Online For an already existing controllers group of CL550 system modules, the con- figuration of the system can be subsequently read out (created online). The IP addresses do not have to be assigned yet. The controllers group is identified by the Rack_IDs/Rack_Slot_IDs.
  • Page 49 Project Configurator 3–13 Create Configuration from the Directory Structure The configuration file can be created by reading out the directory structure from the harddisk of the programming PC. When creating the directories, e.g. when filing projects with the WinSPS pro- gramming tool, the specifications must be complied with, see also chapter 3.1.3.

  • Page 50: Check Configuration File

    Project Configurator 3–14 3.1.5 Check Configuration File The currently processed configuration can be checked for plausibility. D Insert via menu PRESETS CHECK or symbol. " The following is checked: D IP addresses and Ethernet interface on the front side and on the back side D Rack_ID D Rack_Slot_ID...

  • Page 51: Load Configuration File

    Project Configurator 3–15 3.1.6 Load Configuration File Prior to the actual loading process, the following presettings need to be checked or set up initially: D Ethernet parameters D Communication channel Check Ethernet parameters Check parameters via menu ETHERNET EDIT " PARAMETERS or symbol.
  • Page 52 The IP address of the programming device has to be located in the same subnetwork as the IP address of the selected communication channel (front- side or backside Ethernet interface) of the CL550 system. Set the IP address of the programming device in the dialog box ”Microsoft TCP/IP Properties”...
  • Page 53 Project Configurator 3–17 Loading procedure Each loading procedure consists of the following steps: D Check the content of the configuration to be loaded D Check and load deviating IP addresses D Load the configuration file including module names and comments D Load the Ethernet parameters The loading of faulty IP addresses and Ethernet parameters may affect other system modules which are already communicating and lead to...

  • Page 54: Unload Configuration

    3.1.7 Unload Configuration The configuration can be read out from a controllers group of CL550 system modules located in a logical network. Via ”broadcast”, the IP addresses, the configuration file and all Ethernet parameters as well as the status of each responding system module are read out.

  • Page 55: Compare

    Project Configurator 3–19 3.1.8 Compare The function ”compare” is always related to the configuration file that is currently being processed. D Simple comparison configuration/PLC: Quick overview of differences between the current and actually loaded configuration. D Exact comparison configuration/PLC: Precise overview of differences between the current and actually loaded configuration.
  • Page 56 Project Configurator 3–20 Exact comparison configuration/PLC: Mark components to be compared in the main window. Open ”comparison” window via menu CONFIGURATION COMPARE " COMPARE CONFIGURATION <–> PLC (EXACT). " Start comparison via ”Start”. In the window ”Compare” the conformities or faults are listed. D The columns Rack Id and Mod.

  • Page 57: Merge Configuration Files

    Project Configurator 3–21 3.1.9 Merge Configuration Files When processing configuration files, several components can be created and subsequently compounded into one entire system. This procedure al- lows for the stepwise commissioning of individual system parts. It is only possible to merge files with the identical options ”with system component structure”...

  • Page 58: Document Configuration File

    Project Configurator 3–22 3.1.10 Document Configuration File Start documentation via menu FILE PRINT or " symbol. The following options may be selected in the dialog box ”print configuration file”: D Overall system D Selected racks D Version with Ethernet parameters D Version without Ethernet parameters 1070 072 262-101 (01.09) GB...

  • Page 59: Editing Ethernet Parameters

    Project Configurator 3–23 Editing Ethernet Parameters In each new system, standard parameters (default values) are assigned to the Ethernet interfaces frontside and backside. In a dialog box, the user can adapt these values to his communication requirements. The changes can be made for: D the overall system D a subsystem (system component) D a rack...
  • Page 60 ”no connection”, if it cannot be reached), if the option ”Show cur- rent hardware values” has been activated. All Bosch CL550 modules support the full duplex mode of operation with 100 Mbit/s transmission mode. 1070 072 262-101 (01.09) GB...

  • Page 61: Address Assignment

    Project Configurator 3–25 Address Assignment When a configuration file is first created by the project configurator, the ZS550 modules have no IP addresses (display: 0.0.0.0). For detailed in- formation regarding IP addresses, please refer to Chapter 2, Section 2.4. The IP addresses are determined by the network administrator. Assign IP address frontside.

  • Page 62: Determine Ip Address Range

    Project Configurator 3–26 3.3.1 Determine IP Address Range ”Presets/IP address range” facilitates the definition of the correct IP address range. Define the IP address range via menu PRESETS IP ADDRESS RANGE. " D Limit values for frontside/backside: Restrict IP address range for frontside and backside. Only IP addresses that are within these limits will be accepted.

  • Page 63: Ip Address Assignment For Selected Elements

    Project Configurator 3–27 3.3.2 IP Address Assignment for Selected Elements D Assign IP addresses to several modules via symbol. Enter start address. Select automatic IP address assignment for frontside or backside. Activate consecutive counting mode to assign consecutive addresses in the last block of 4 IP addresses.

  • Page 64: Project Protection

    Project Configurator 3–28 Project Protection 3.4.1 Changing of System Password The system password serves to protect a configuration file. In case of a protected file, the following may not be changed: D The current configuration file D The contents of the system modules Initial creation Create password via menu PROJECT PROTECTION CHANGE SYS-...

  • Page 65: Changing Of System Protection

    Project Configurator 3–29 3.4.2 Changing of System Protection D Release or disable protection option ”Change overall system” via menu FILE CHANGE " SYSTEM PROTECTION or symbol. Enter password. Confirm with OK. Select protection option. 1070 072 262-101 (01.09) GB...
  • Page 66 Project Configurator 3–30 Notes: 1070 072 262-101 (01.09) GB...

  • Page 67: Commissioning Step By Step

    Commissioning Step by Step 4–1 Commissioning Step by Step The commissioning step by step describes the connection of a CL550 via the TCP/IP protocol. The set values and addresses are transmitted into the sys- tem controller using the project configurator.

  • Page 68: Generally Applicable Settings

    Commissioning Step by Step 4–2 Generally Applicable Settings Presetting TCP/IP addresses For commissioning of a ZS550, the IP addresses of the frontside and back- side of the ZS550 have to be located in different subnetworks. IP addresses The IP addresses are assigned by the network administrator. Presetting subnetwork mask The settings of the subnetwork mask depend on the subnetwork class used.

  • Page 69: Commissioning Of A Single Processor System

    Commissioning Step by Step 4–3 Commissioning of a Single Processor system A single processor system is connected via the CON550 module or via the ZS550. Directory Structure SINGLE PROCESSOR SYSTEM.PRJ Station_01_01 4.2.1 Connection via the ZS550 Presetting Rack_ID The Rack_ID (rack address) has to be set prior to commissioning. The Rack_ID is the identification number of a rack [01 to 99].
  • Page 70 Commissioning Step by Step 4–4 Setting TCP/IP addresses To establish a communication, the IP addresses of the programming device/ the network PC and the IP address of the ZS550 frontside have to be located in the same subnetwork. IP addresses The IP addresses are determined by the network administrator.
  • Page 71 Connection to a programming device The ZS550 and the programming device communicate via a cross-over cable. This cable connects the Ethernet interface X71 on the ZS550 with the network card in the programming device. CL550 Programming device 1070 072 262-101 (01.09) GB...
  • Page 72 Commissioning Step by Step 4–6 Connection to a network PC The ZS550 and the PC communicate via the network. A cross-over cable links the Ethernet interface X71 on the ZS550 with a network connection. CL550 MDI-X Network MDI-X Network PC Load configuration Select menu CONFIGURATION "...

  • Page 73: Connection Via The Con550 Module

    Commissioning Step by Step 4–7 4.2.2 Connection via the CON550 Module Presetting Rack_ID The Rack_ID (rack address) has to be set prior to commissioning. The Rack_ID is the identification number of a rack [01 to 99]. Each Rack_ID can only be assigned once in a controller system.
  • Page 74 Commissioning Step by Step 4–8 Presetting communication channel Determine communication channel ”backside” in the project configurator under menu PRESETS. Communication channel UDP channel options: D Repeat counter indicates how many retransmissions of a telegram are admissible. D Maximum response (answer) time per protocol indicates the time in ms which passes when there is no reaction until the telegram is retransmit- ted.
  • Page 75 This cable connects the Ethernet interface X72 on the CON550 mod- ule with the network card in the programming device. The selector switch on the CON550 module is in the upper ”Cross” position. CL550 Programming device 1070 072 262-101 (01.09) GB...
  • Page 76 The CON550 module and the PC communicate via the network. A patch cable links the Ethernet interface X72 on the CON550 module with a network connection. The selector switch on the CON550 module is in the lower ”Patch” position. CL550 MDI-X Network MDI-X...

  • Page 77: Commissioning Of A Multiple Processor System

    Commissioning Step by Step 4–11 Commissioning of a Multiple Processor System A multiple processor system is connected via the CON550 module and/or via the respective ZS550. Directory Structure MULTIPLE PROCESSOR SYSTEM.PRJ Station_01_01 Station_01_02 Station_01_03 Station_01_04 Station_01_05 1070 072 262-101 (01.09) GB...

  • Page 78: Connection Via The Respective Zs550

    Commissioning Step by Step 4–12 4.3.1 Connection via the Respective ZS550 Presetting Rack_ID The Rack_ID (rack address) has to be set prior to commissioning. The Rack_ID is the identification number of a rack [01 to 99]. Each Rack_ID can only be assigned once in a controller system.
  • Page 79 Commissioning Step by Step 4–13 Presetting communication channel Determine communication channel ”frontside” in the project configurator under menu PRESETS. Communication channel UDP channel options: D Repeat counter indicates how many retransmissions of a telegram are admissible. D Maximum response (answer) time per protocol indicates the time in ms which passes when there is no reaction until the telegram is retransmit- ted.
  • Page 80 Connection to a programming device The respective ZS550 and the programming device communicate via a cross-over cable. This cable connects the Ethernet interface X71 on the ZS550 with the network card in the programming device. CL550 Programming device 1070 072 262-101 (01.09) GB...
  • Page 81 These cables connect the Ethernet interface X71 on the ZS550 with the hub/ switch. The hub/switch is connected to a programming device via a patch cable. This cable connects the hub/switch to the network card in the programming device. CL550 Hub/Switch Hub/Switch Programming device 1070 072 262-101 (01.09) GB...
  • Page 82 Several ZS550 and the network communicate via patch cables. These cables connect the Ethernet interface X71 on the ZS550 with the hub/switch. The hub switch is connected via the network using a patch cable. This cable links the hub/switch with a network connection. CL550 Hub/Switch Hub/Switch Network Network PC 1070 072 262-101 (01.09) GB...
  • Page 83 Connection to a network PC The respective ZS550 and the PC communicate via the network. A patch cable links the Ethernet interface X71 on the ZS550 with a network connec- tion. CL550 Network Network PC Load configuration Select menu CONFIGURATION " LOAD to start the loading procedure.

  • Page 84: Connection Via The Con550 Module

    Commissioning Step by Step 4–18 4.3.2 Connection via the CON550 Module Presetting Rack_ID The Rack_ID (rack address) has to be set prior to commissioning. The Rack_ID is the identification number of a rack [01 to 99]. Each Rack_ID can only be assigned once in a controller system.
  • Page 85 Commissioning Step by Step 4–19 Presetting communication channel Determine communication channel ”backside” in the project configurator under menu PRESETS. Communication channel UDP channel options: D Repeat counter indicates how many retransmissions of a telegram are admissible. D Maximum response (answer) time per protocol indicates the time in ms which passes when there is no reaction until the telegram is retransmit- ted.
  • Page 86 This cable connects the Ethernet interface X72 on the CON550 module to the network card in the programming device. The selector switch on the CON550 module is in the upper ”Cross” position. CL550 Programming device 1070 072 262-101 (01.09) GB...
  • Page 87 The CON550 module and the PC communicate via the network. A patch cable links the Ethernet interface X72 on the CON550 module to a network connection. The selector switch on the CON550 module is in the lower ”Patch” position. CL550 Network Network PC Load configuration Select menu CONFIGURATION "...

  • Page 88: Configure Windp

    Commissioning Step by Step 4–22 Configure WinDP WinDP is a utility program used to configure the decentralized peripherals of the PROFIBUS-DP. Start WinDP Call WinDP in the START menu of the task bar. Open project Select directories, presettings and PLC address range/symbols of the pro- ject.
  • Page 89 Commissioning Step by Step 4–23 Select interface Select menu EDIT " CONFIGURE INTERFACES. Select TCP/IP/UDP address of the requested ZS550, test and accept set- tings. Test settings TCP/IP-UDP address Accept settings Select controller Select controller ZS550-BM-DP for loading of complete configuration of the PROFIBUS-DP.
  • Page 90 Commissioning Step by Step 4–24 Load configuration Select menu FILE " LOAD to load selection. Start busmaster 1070 072 262-101 (01.09) GB...

  • Page 91: Configure Winsps

    Commissioning Step by Step 4–25 Configure WinSPS Using the utility program WinSPS, a PLC program is created and loaded into the controller. Start editor Call editor in the WinSPS project settings. Start editor Open PLC program Select menu FILE " NEW/OPEN. Choose file name and directory of the PLC program.
  • Page 92 Commissioning Step by Step 4–26 Central Programming Select menu CONTROLLER " CENTRAL PROGRAMMING. Select IP address of the requested ZS550. IP address Load PLC program Select menu CONTROLLER " LOAD to load PLC program. Load all modules of the symbol file. Module Modules of the symbol file...
  • Page 93 Commissioning Step by Step 4–27 Switch controller to RUN. Final step The commissioning process is completed with loading of the PLC pro- gram. The ZS550 have been configured, the PLC programs transmitted and the controllers are in mode of operation RUN. 1070 072 262-101 (01.09) GB...
  • Page 94 Commissioning Step by Step 4–28 Notes: 1070 072 262-101 (01.09) GB...

  • Page 95: A Appendix

    American National Standards Institute RJ-45 Subminiature Cannon connector with 8 pins, which is especially used for UTP Binary coded decimal code cables for 10Base–T and 100Base–T. BUEP Bosch Transmission Protocol (Bosch– Software Übertragungsprotokoll) TCP/IP Transmission Control Protocol/Internet COMx Serial Interface x...

  • Page 96: Subject Index

    Basic device, 2–1 to a hub/switch and programming device, 4–15 BCD code, 4–3 to a network PC, 4–6, 4–10, 4–17, 4–21 Bosch BUEP command, 2–3, 2–6 via CON550, 4–7, 4–18 Broadcast command, 3–12, 3–18 via the ZS550, 4–3, 4–12 Bus station, 2–4 Control file, 3–3...
  • Page 97 Appendix A–3 Frontside, 2–2, 2–3, 2–6, 2–22 NT4, 2–16 Functional mode, 2–10, 2–18 Functionality, 2–10 Bus master, 2–10 Operating elements, 2–7, 2–8, 2–9 Busmaster PROFIBUS–DP/V1, 2–2 CON550, 2–20 DP bus master, 2–12 Output, 2–4, 2–12, 2–18 DP/V1–COM, 2–10, 2–15 INTERBUS–S, 2–10, 2–17 Patch cable, 4–9, 4–10, 4–15, 4–16, 4–17, 4–21 PLC, 2–2, 2–10, 2–11 PE, 4–1...
  • Page 98 Appendix A–4 Settings, 4–2 accept, 4–23 test, 4–23 Single processor system, 4–3 via the CON550 module, 4–1 via ZS550, 4–1 Slave, 2–4, 2–13 Slot, 2–1, 2–2, 2–7, 3–5 Slot coding, 2–2 Spare parts, 1–5 Subnetwork, 3–16 Subnetwork mask, 2–22, 3–23, 4–2 Switch, 2–7, 2–20, 4–15, 4–16 System, 3–3 System module, 2–1, 3–5, 3–8...
  • Page 99 A–1 Bosch-Automationstechnik Robert Bosch GmbH Robert Bosch GmbH Österreich Geschäftsbereich Geschäftsbereich Robert Bosch AG Automationstechnik Automationstechnik Geschäftsbereich Industriehydraulik Antriebs- und Steuerungstechnik Automationstechnik Postfach 30 02 40 Postfach 11 62 Hüttenbrennergasse 5 D-70442 Stuttgart D-64701 Erbach A-1030 Wien Fax (07 11) 8 11-18 57...

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