Related Manuals for AEG Protect D Series
Summary of Contents for AEG Protect D Series
- Page 1 PROTECT D Protect D 6000 LCD Protect D 10000 LCD Protect D 6000BP LCD Protect D 10000BP LCD User Manual...
- Page 2 REVISION Status Change Date Name Created 18/03/2019 Smrekar...
- Page 3 Thank you for purchasing the AEG PS UPS Protect D LCD from AEG Power Solutions. Safety information and operating instructions are included in this manual. To ensure correct use of the UPS, please read this manual thoroughly before operating it. Use this manual properly.
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Page 4: Table Of Contents
CONTENTS NOTES ON THESE OPERATING INSTRUCTIONS ......... 7 Duty to provide information ............7 Operating instructions ............... 7 Validity ..................7 Warranty and liability ..............7 Handling ..................8 Copyright ................... 8 SYSTEM OVERVIEW ................ 9 Technology ................. 9 System description ..............10 Technical data ................ - Page 5 Operating modes ..............36 6.1.1 Normal operation ............36 6.1.2 Battery operation / autonomy operation ....36 6.1.3 Bypass operation ............37 6.1.4 Manual bypass ............38 6.1.5 Unit overload .............. 38 Control panel ................39 LCD description ................ 43 Display functions ..............
- Page 6 10. MAINTENANCE ................74 10.1 Equipment care ................ 74 10.2 Storing the equipment ............. 74 10.3 Replacing batteries ..............74 10.3.1 Replacing the External Battery Module ...... 76 10.3.2 Testing new batteries ..........77 10.4 Recycling the used equipment ..........78 10.5 Disposal ..................
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Page 7: Notes On These Operating Instructions
These operating instructions will help you to install and operate the Uninterruptible Power Supply (UPS) Protect D series – safely and properly, and for its intended purpose. These operating instructions contain important information necessary to avoid dangers during operation. -
Page 8: Handling
AEG spare parts or spare parts purchased by AEG. 1.5 Handling Protect D is designed and constructed so that all necessary steps for start-up and operation can be performed without any internal manipulation of the unit. Maintenance and repair work may only be performed by trained and qualified personnel. -
Page 9: System Overview
2. SYSTEM OVERVIEW 2.1 Technology Protect D is an Uninterruptible Power Supply (UPS) for essential loads such as PCs, workstations, servers, network components, telecommunication equipment and similar devices. It has the following model versions: Protect D 6000LCD, 6kVA Protect D 10000LCD, 10kVA Protect D 6000BP LCD, battery rack for 6kVA unit Protect D 10000BP LCD, battery rack for 10kVA unit It consists of:... -
Page 10: System Description
2.2 System description The UPS is connected between the public utility's mains and the loads to be Protected. The power section of the rectifier converts the mains voltage to DC voltage for supplying the inverter. The circuit technology used (PFC) enables sinusoidal current consumption and therefore operation with little system disturbance. -
Page 11: Technical Data
of the inverter. No switching operations are necessary; this means there is no interruption in the supply to the load. The automatic electronic bypass serves to increase the security of supply further. It switches the public mains directly through to the load if there is an inverter malfunction. - Page 12 WEIGHT AND DIMENSIONS Protect D 6000 LCD 438x86.3x573 mm (WxHxD) 14kg Protect D 10000 LCD 438x86.3x573 mm (WxHxD) 16kg Protect D 6000BP LCD 438x129x593 mm (WxHxD) 60kg Protect D 10000BP LCD 438x129x593 mm (WxHxD) 72kg ELECTRICAL INPUT Selectable input Voltage range 208/220/230/240V Voltage at 100% Load 176~276Vac...
- Page 13 ELECTRICAL OUTPUT Voltage regulation Normal mode: ±1% Battery mode: ±1% Efficiency Normal mode: > 98% (High Efficiency mode) > 95% Battery mode: > 93% Frequency regulation Normal mode: Sync with line ±10% of nominal line frequency (outside this range: ±0.1% of auto-selected nominal frequency) Battery mode: ±0.1% of auto- selected nominal frequency...
- Page 14 ENVIRONMENTAL AND SAFETY Certifications EN 62040-1 IEC/EN 62040-2: Cat. C3 IEC/EN 62040-3 EN 60950-1 EMC (Emissions)* Conduction C3 IEC/EN 62040-2 Radiation C3 IEC/EN 62040-2 EMC (Immunity) IEC 61000-4-2, Level 3 IEC 61000-4-3, Level 3 IEC 61000-4-4, Level 4 (also on signal ports), IEC 61000-4-5, Level 4, Criteria B IEC 61000-4-6, Level 3...
- Page 15 BATTERY Configuration 192Vdc 16 x 12V, 9Ah for Protect D 6000 LCD 240Vdc 20 x 12V, 9Ah for Protect D 10000 LCD Fuses 100A for 10kVA models and BP battery cabinets Type Sealed, maintenance-free, valve- regulated, lead-acid, with minimum 3-year float service life at 25°C (77°F).
- Page 16 (OPTIONAL ITEM) PDU Dimensions 426x84.5x80 mm (WxHxD) 2.4kg Electrical outputs Output socket group 1: 10A & 16A, Programmable output Output socket group 2: 10A & 16A, Normal output Ratings 6000 VA / 6000 W 10000 VA / 10000 W Output connection Hardwired, output cable not provided (OPTIONAL ITEM) PDU, ENVIRONMENTAL AND SAFETY...
- Page 17 Transit altitude Up to 10,000 meters (32,808 ft) above sea level Audible noise < 50 dBA at 1 meter typical for 6kVA models < 55 dBA at 1 meter typical for 10kVA models...
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Page 18: Set-Up And Operation
3. SET-UP AND OPERATION 3.1 Unpacking and Inspection It is recommended to move the equipment to the installation site by using a pallet jack or a truck before unpacking. The system may be installed only by qualified electricians in accordance with applicable safety regulations. The cabinet is heavy, please install it with at least two peoples. - Page 19 Check the provided accessories! Verify that the following additional items are included with the unit: Protect D LCD Protect D 6000/10000 6000/10000BP LCD Battery power cable USB cable RS232 cable Parallel cable Dry contractor EPO contractor Stabilizer bracket Extension plate of stabilizer bracket Ear bracket User manual...
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Page 20: Transportation To The Site
3.2 Transportation to the site. Please transport the UPS only in the original packaging (to protect against shock and impact). 3.3 Point of installation This procedure is suitable for 19 inch rack cabinet installation with a minimum of 800mm depth. UPS unit Identify the final position and keep ‘2U’... - Page 21 Protect D 6000/10000BP LCD unit Identify the final position and keep ‘3U’ space for this installing, and it is recommended to be installed below to UPS. Note that you already installed a ‘rail kit’ to rack cabinet for this operation, and ‘2U’...
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Page 22: Overview: Connections, Operating / Display Elements
3.4 Overview: Connections, Operating / Display Elements 3.4.1 Front panels Protect D 6000/10000 LCD front panel view... -
Page 23: Rear Panels
3.4.2 Rear panels Protect D 6000/10000 LCD Protect D 6000/10000BP LCD 1. Intelligent slot 2. USB 3. Dry IN/OUT 4. RS232 5. EPO 6. RJ11 (connect to PDU, only for RT model) 7. Parallel card (optional) 8. Output breaker 9. Output socket 10. -
Page 24: Commissioning
4. COMMISSIONING Attention Before any work is started, ensure that the cables are free of tension and no power can be switched on. To prevent a deformation of the bus-bar and to keep the foot of the terminal free of torsion, it is recommended to hold the cable when removing the terminal screw. -
Page 25: Mains Connection General Information
4.2 Mains connection general information Read the Safety instructions regarding backfeed protection requirements. Recommended protective devices, cable cross-sections, and recommended upstream protection is advised in this section. Recommended upstream circuit breaker Protect D 6000 LCD C curve, 2p63A Protect D 10000 LCD C curve, 2p100A to UPS Normal AC / Bypass AC N(L2) -
Page 26: Mains Connection
It is recommended that an external isolating device should be installed between the mains input and UPS as shown in next figure. AC Contactor: 208-240V, 63A (Protect D 6000 LCD) 208-240V, 100A (Protect D 10000 LCD) 4.3 Mains connection Earth connection is essential before connecting supply. Common input/output sources connection. - Page 27 1. Remove the cover of terminal block. 2. If you did not purchase PDU unit, connect the AC cable to terminal blocks refer to the indication on rear panel. In case of using PDU, please refer to section 5 (OPTIONAL ITEM) PDU UNIT below. 3.
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Page 28: Optional Item) Pdu Unit
5. (OPTIONAL ITEM) PDU UNIT If you have ordered PDU model, please connect the UPS’s terminal blocks from PDU’s source. The PDU allows service person to service or replace the UPS without interrupting the connected loads. PDU front view: PDU rear view: 1. -
Page 29: Pdu Rack Position
5.1 PDU rack position This PDU is flexible position installing in a rack cabinet as below. It can be installed in front of the rack, or in the back, depending on the desired configuration. PDU located at the rear of the rack: PDU located at the front of the rack:... -
Page 30: Installing The Pdu Unit
5.2 Installing the PDU unit It is recommended to connect UPS Input / Output cables and RJ11 cable to PDU panel before installing it to its final location. 1. Remove the cover of terminal blocks and connect UPS Input / Output to terminal blocks refer to the indication on rear panel. - Page 31 To install the PDU in the rack, follow these steps: 1. Install ‘Rail kit’ to rack cabinet by M5 screws and washers. 2. Slide PDU into ‘rail kit’ and make sure lock PDU by the 2 clips.
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Page 32: Cables Connection To Pdu
5.3 Cables connection to PDU 5.3.1 PDU to UPS connection Connect UPS's Input/ Output cables to UPS’s terminal blocks as per below indication. Insert ‘RJ11 cable’ to ‘PDU PORT’ on the rear of UPS. 5.3.2 AC Power cables connection to PDU For recommended protective devices, cable cross-sections and upstream protection please refer to section 4.2 Mains connection general information. - Page 33 1. Remove the cover of terminal block. 2. Connect the AC cable to terminal blocks refer to the indication on panel. 3. Install back the cover of terminal block.
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Page 34: Service Operation
5.4 Service operation 5.4.1 Switching PDU to BYPASS mode 1. Remove the ‘Maintenance switch cover’, the UPS will turn to bypass mode automatically. 2. Rotate the maintenance switch to ‘’BYPASS’ position. Note: After switched to ’BYPASS’ position, this PDU provides a method of preventing 'BYPASS’... -
Page 35: Disconnecting Cables Between Pdu And Ups
5.4.2 Disconnecting cables between PDU and UPS 1. Unlock the clips and push out PDU from rack cabinet, then rotate the PDU as below. 2. Disconnect UPS Input / Output cables and RJ11 cable as well as other cables connected on UPS. 3. -
Page 36: Electrical Start Up
6. ELECTRICAL START UP 6.1 Operating modes Protect D LCD UPS can work in one of these operating modes: Operation with existing mains Operation with faulty mains Operation with faulty inverter Manual bypass 6.1.1 Normal operation Once you have connected the UPS to a suitable mains connection, you can start operation using the UPS main switch. -
Page 37: Bypass Operation
This drains the capacity of the battery and it is discharged. This status is signaled by the battery symbol (LED Battery) lighting up, as well as an intermittent acoustic signal every 4 seconds and every second before switching off. With decreasing battery capacity, the alarm is activated automatically. -
Page 38: Manual Bypass
This function is also referred to as passive redundancy. It protects against total failure of the voltage supply on the protected busbar, however in the operating status that is now attained, mains faults would have a direct effect on the load. As a result, the electronics continuously attempt to switch back to "online"... -
Page 39: Control Panel
Non-observance of the "Unit overload" condition may cause the total loss of all UPS functions! Also avoid short-term unit overloads, which may, for example, occur when connecting a laser printer or laser fax machine. Do not connect any household appliances or machine tools to the UPS. - Page 40 Battery The UPS is on Battery (Orange) mode. Bypass The UPS is on Bypass (Orange) mode. Flash The UPS is on Standby mode. Fault The UPS has an active (Red) alarm or fault. The following table shows the Control Button Functions The Button Function Illustration...
- Page 41 Enter next menu tree Press this button for >100ms&<1s to select the present menu option, or enter next menu, but do not change any setting Select one menu Press this button for option >100ms&<1s to select the present menu option, or enter next menu, but do not change any setting...
- Page 42 The Buzzer definition is as per below: UPS condition Buzzer status Fault active Continuous Over Load Warning active 2 Beeps every second Other Warning active Beep every second Battery output Beep every 4 seconds, if battery low, buzzer Beeps every second Bypass output Beep every 2 minutes...
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Page 43: Lcd Description
6.3 LCD description The LCD backlight automatically dims after 2 minutes of inactivity (except UPS is fault). Press any button to wake up the screen. The UPS status display is divided into several different sections to retrieve the following information: Display that summarizes all load segment-relevant input and •... - Page 44 UPS is in battery mode. UPS supplies the load via the integrated bypass. UPS is operating in frequency converter mode. UPS is in standby mode. UPS is operating in economical mode (ECO mode).
- Page 45 UPS is testing the battery. Display for 10 seconds after a successful battery test. UPS reports a defective or disconnected battery system. UPS is overloaded. UPS indicates a critical error and has switched off the UPS output.
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Page 46: Display Functions
General UPS alarm. Details can be found in the Alarm messages and entries in the event 6.4 Display functions Use the two middle buttons ( ) to scroll through the menu structure. Press the Enter ( ) button to select an option. Press the ESC button to cancel or return to the previous menu. -
Page 47: User Settings
Control Go to bypass Battery test Reset error state Load segments Settings Sets parameters Event log Event list Identification [Type model] / [Part/Serial number] / [UPS/firmware] 6.5 User settings The following table displays the options that can be changed by the user. Submenu Options on the display Default... - Page 48 Load alarm [10%], [20%], [30%], …, [100%] 100% level Reserved (unused) Power [High performance mode(normal)], High strategy [Economical performance mode(ECO)],[converter],[High mode(normal) efficiency mode(ECO+)] Start w/o [enabled], [disabled] enabled mains Battery [disabled], [10%], [20%], …, [100%] disabled saving mode Site wiring [enabled], [disabled] disable fault alarm...
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Page 49: Ups Startup And Shutdown
Restore [no], [yes] Factory Settings 6.6 UPS startup and shutdown Please make sure there is no load connected to the ups before the ups is turned on and take on the load one by one after the UPS is turned on. Take off all the connected loads before turning off the UPS. -
Page 50: Ups Shutdown With Utility
To start the UPS on battery: Check all the connection is correct. Pressing button continuously for more than 100ms, the UPS would be powered on. At this time the fan begins to rotate. Then LCD will show the default UPS status summary screen. Pressing button continuously for more than 1 second, the buzzer will beep for 300ms, UPS starts to turn on. -
Page 51: Lcd Operation
6.7 LCD operation Except the default UPS status summary screen, the user can get more useful information about UPS status, detailed various measurements, previous event records which ever occurred, UPS own identification, and could change the settings to fit the user own requirements, optimize the function of UPS. -
Page 53: The Ups Status Menu
6.7.2 The UPS status menu By pressing on the menu of “UPS status”, the display would enter the next UPS status menu tree. The content of UPS status menu tree is same as the default UPS status summary menu. By pressing for more than 300ms, the display would return the last main menu tree. -
Page 54: The Event Log Menu
6.7.4 The event log menu By pressing on the menu of “Event log”, the display would enter the next event menu tree. All the previous events, alarm and fault have been recorded here. The information includes the illustration, the event code, and the precise time of UPS when the event happened. -
Page 55: The Control Menu
Menu UPS Status Event Log Measurements Control Identification Settings 09: 05 03/ 01/ 2019 Alarm #25: Output Overload 02/ 28/ 2019 15: 44 Event #1999 Clock set done 02/ 28/2019 13: 01 Event #58 Output Short Circuit 6.7.5 The control menu By pressing on the menu of “Control”, the display would enter the next control menu tree. - Page 56 Menu UPS Status Event Log Measurements Control Identification Control Settings Go to bypass Battery test Reset error state Load segments Control Go to bypass Battery test Reset error state Load segments Control Go to bypass Battery test Reset error state Load segments Control Go to bypass...
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Page 57: The Identification Menu
6.7.6 The identification menu By pressing on the menu of “Identification”, the display would enter the next identification menu tree. The identification information includes UPS serial number, firmware serial number, model type, would be shown here. By pressing for more than 300ms, the display would return the last main menu tree. - Page 58 setting by user may result in potential failures or protecting function loss, even directly damage the load, battery or UPS. AH setting could be set via RS232 or USB communication. Default AH setting is disabled. Most of settings could only be done while UPS is in Bypass mode Menu UPS Status Event Log...
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Page 59: Communication Ports
7. COMMUNICATION PORTS 7.1 RS232 or USB communication ports The RS232 and USB communication ports cannot operate simultaneously. 1. Communication cable to the serial or USB port on the computer. 2. Connect the other end of the communication cable to the RS232 or USB communication port on the UPS. -
Page 60: Dry Input & Dry Output Contacts
7.3 Dry input & Dry output contacts NOTE: Dry input and output contacts settings are programmable via LCD User interface. Dry input contacts allow remote action to switch On / switch Off / maintain bypass the UPS. Depending on user selection, when contact changes from closed to open, the UPS is switch On / switch Off / maintain bypass the UPS. -
Page 61: Ups Management Software
7.5 UPS Management Software For the UPS settings, management and shutdown scheduling AEG can propose two different solutions: Advanced software package CompuWatch Lite software package WinPower For more details, please visit www.aegps.com under Products / Monitoring Solutions. There you can download software package and documentation. -
Page 62: Troubleshooting
8. TROUBLESHOOTING To check the Event log: By pressing on the menu of “Event log”. Scroll through the listed events or faults. The following table describes typical conditions. Conditions Possible cause Action Battery mode A utility failure has The UPS is powering Battery (Orange) LED occurred, and the the equipment with... - Page 63 Bypass mode An overload or a fault Equipment is Bypass (Orange) LED has occurred, or a powered but not is on. command has been protected by the Code: 169 received and the UPS UPS. is in Bypass mode Check for one of the following alarms: over temperature, overload or UPS...
- Page 64 In HE Mode The UPS is on bypass The equipment Line (green) LED is while operating on transferred to bypass the High Efficiency utility power as a Code: 227 setting. normal function of High Efficiency operation. Battery mode is available, and your equipment is protected.
- Page 65 Output Short Circuit Indicates that the Remove all the loads. Fault (Red) LED is On. UPS has detected Turn off the UPS. Beep continuous. abnormally low Check if UPS output Code: 58 impedance placed on and loads is short its output and circuit.
- Page 66 Charger Fail Indicates that the The UPS turns off the UPS has confirmed charger until the next Fault (Red) LED is the charger has failed power recycle. flashing Contact your service 1 beep every 1 representative second Code: 34 Battery Over Voltage Indicates that the The UPS will turn off battery voltage is too...
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Page 67: Silencing The Alarm
Line input different Parallel system， Check the line input UPS1 line ok，UPS2 Fault (Red) LED is line loss flash 1 beep every 1 second Code: 132 Power strategy In parallel system， Check UPS operating UPS mode mode and keep different (normal, converter, operating mode the Fault (Red) LED is... -
Page 68: Parallel Operation
9. PARALLEL OPERATION As long as the UPS is equipped with parallel board and parallel cables, up to 3 UPSs can be connected in parallel to configure a sharing and redundant output power. 9.1 How to install a new parallel UPS system Before installing a new parallel UPS system, please prepare the input /output wires, breakers, and a main maintenance mechanical switch or static switch. - Page 69 Install ‘cable locker’ to protect the ‘parallel cable’ for each UPS. Connect the input and output wires and make sure all the breakers are turned off.
- Page 70 Turn on the input breakers for the parallel UPS. Pressing button continuously for more than 1 second for one UPS of the system, then the system will turn to line mode. Regulate the output voltage of each UPS separately, and check if the difference of output voltage is less than 0.5V among the parallel system.
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Page 71: How To Join A New Ups To Parallel System
9.2 How to join a new UPS to parallel system: Firstly, a main maintenance mechanical switch or static switch should be installed for the parallel system. Regulate the output voltage of the new UPS: check if the output voltage difference between the new UPS and the parallel system is less than 0.5V. -
Page 72: How To Remove A Single Ups From Parallel System
9.3 How to remove a single UPS from parallel system: Firstly, a main maintenance mechanical switch or static switch should be installed for the parallel system. Ensure the bypass is normal and the auto bypass setting is “enabled”, press the button to turn off the UPS system, and the UPS system will turn to bypass mode. -
Page 73: How To Remove All The Ups From Parallel System
9.4 How to remove all the UPS from parallel system Firstly, a main maintenance mechanical switch or static switch should be installed for the parallel system. Ensure the bypass is normal and the auto bypass setting is “enabled”, press the button to turn off the UPS system, and the UPS system will turn to bypass mode. -
Page 74: Maintenance
10. MAINTENANCE 10.1 Equipment care For the best preventive maintenance, keep the area around the equipment clean and dust free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner. For full battery life, keep the equipment at an ambient temperature of 25°C (77°F). - Page 75 Batteries can present a risk of electrical shock or burn from high short circuit current. Observe the following precautions: Remove watches, rings, or other metal objects, Use tools with insulated handles, Do not lay tools or metal parts on top of batteries, Wear rubber gloves and boots.
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Page 76: Replacing The External Battery Module
10.3.1 Replacing the External Battery Module NOTE: Extended Battery Module cabinet, refers to Protect D 6000/10000BP LCD cabinet The External Battery Module is heavy. Lifting the cabinet into a rack requires two people at least. Turn the MBS to bypass and switch off the input and then replace the External Battery Module (s). -
Page 77: Testing New Batteries
10.3.2 Testing new batteries Charge the batteries for 48 hours. By pressing on the menu of “Control”. Select Control then Single battery test. The UPS can start battery test only in line mode without active alarms. During the battery test, the UPS transfers to Battery mode and discharges the batteries for 10 seconds. -
Page 78: Recycling The Used Equipment
10.4 Recycling the used equipment Contact your local recycling or hazardous waste center for information on proper disposal of the used equipment. Do not dispose of the batteries in the fire. Which may cause battery explosion. The batteries must be rightly disposed according to local regulation. -
Page 79: Disposal
10.5 Disposal This section tells you how to dispose of the individual components of the equipment. • Packaging: Dispose of the stretch plastic film and the moulded parts made from polyethylene foam with normal industrial waste. They are chemically inactive and can be disposed of or recycled. •... -
Page 80: Glossary
11. GLOSSARY Bypass AC source Source supplying the bypass line. The equipment can be transferred to the bypass line if an overload occurs on the UPS output, for maintenance or in the event of a malfunction. Frequency converter Operating mode used to convert the AC-power frequency between the UPS input and output (50Hz ->... - Page 82 AEG PS – Technical data in this document does not contain any binding guarantees or warranties. Content only serves for information purposes and can be modified at any time. We will make binding commitments only upon receipt of concrete enquiries and customer notification of the relevant conditions. Due to the non-binding nature of these terms, we assume liability neither for the accuracy nor completeness of the data provided here.