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Toro Z Master G3 Setup Instruction
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Toro Z Master G3 Setup Instruction

Toro Z Master G3 Setup Instruction

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Z Master
for International Z Master
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
1
2
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5
6
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© 2011—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
G3 Mowers
®
Description
No parts required
No parts required
Rear wheels
Rollover Protection System Kit (ROPS)
Seat
Seat plate
Flange nuts (3/8 inch)
Spacers (3/8 inch)
Seat
Flange nuts (3/8 inch)
Long spacers (deluxe seats only)
Short spacers (deluxe seats only)
No parts required
Right control lever
Left control lever
Bolt (3/8 x 1 inch) (2 are assembled)
Nut (3/8 inch) (2 are assembled)
Carriage bolt (3/8 x 1-1/2 inches)
Flange locknut (3/8 inch)
Air cleaner cap
Hose clamp
Clamp
Wing nut (1/4 inch)
Battery hold down
No parts required
No parts required
No parts required
Number 2 general purpose lithium base
or molybdenum base grease. (Purchase
separately.)
No parts required
Register at www.Toro.com.
G3 Mowers
Qty.
–
–
2
1
1
1
8
4
1
4
2
4
–
1
1
4
4
1
1
1
1
1
2
2
–
–
–
1 tube
–
Form No. 3362-716 Rev D
Setup Instructions
Use
Remove parts from the crate.
Check the tire pressure.
Install the drive wheels.
Install the Rollover Protection System
(ROPS).
Install the seat (Models that have a fixed
or non flip up seat).
Install the seat (Models that have a
Tilting or Flip Up Seat).
Check the seat belt.
Install the motion control levers.
Install the lift assist pedal.
Install the air cleaner cap.
Install a Battery (Model numbers that
end with CP only)
Charge the battery.
Check the engine oil level.
Add fuel to the machine.
Check the machine for grease.
Prepare the side discharge chute.
Original Instructions (EN)
Printed in the USA.
All Rights Reserved

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  • Page 1 1 tube Check the machine for grease. separately.) – No parts required Prepare the side discharge chute. Register at www.Toro.com. © 2011—The Toro® Company Original Instructions (EN) 8111 Lyndale Avenue South Printed in the USA. Bloomington, MN 55420 All Rights Reserved...

  • Page 2: Checking The Tire Pressure

    Procedure Description Qty. Check the machine before delivery to – No parts required the customer. Operator’s Manual Engine Owner’s Manual Delivering the machine to the customer. Operator training material Removing Parts from the Crate Raising the Machine Up and Installing the Drive Wheels No Parts Required Parts needed for this procedure: Procedure...

  • Page 3: Installing The Roll Over Protection System

    3. Remove the wheel nuts from both sides of the vehicle and remove the right angle retaining plate. Discard the screws and retaining plate. 4. Mount the wheels with the valve stem to the outside Installing the Seat (Models and secure them with the wheel nuts previously removed.
  • Page 4 Figure 6 3. Secure the seat plate to the seat with 4 spacers and Figure 8 4 flange nuts (3/8 inch). 1. Harness connector 2. Flange nuts Installing the Seat (Models that have a tilting or flip up seat) Parts needed for this procedure: Seat Flange nuts (3/8 inch) Figure 7...

  • Page 5: Checking The Seat Belt

    Checking the Seat Belt No Parts Required Procedure Important: Ensure the bolt torque is set between 49 to 61 ft-lb (67 to 83 N-m). The seat belt angle and the seat belt bolt torque need to be checked before operating. 1.

  • Page 6: Installing The Motion Control Levers

    Installing the Motion Control Levers Parts needed for this procedure: Right control lever Left control lever Bolt (3/8 x 1 inch) (2 are assembled) Nut (3/8 inch) (2 are assembled) Procedure Figure 13 1. Rotate the motion control levers to the upright position.

  • Page 7: Installing The Air Cleaner Cap

    Figure 15 2. Remove the air cleaner cap from the machine. 3. Install the hose clamp onto the air cleaner cap. g016346 Figure 14 1. Lift assist pedal 3. Carriage bolt (3/8 x 1-1/2 inches) 2. Flange locknut (3/8 inch) Figure 16 4.

  • Page 8: Checking The Engine Oil Level

    Charge the battery. Refer to the Operator’s Manual for instructions. Installing a Battery (Model numbers that end with CP only) Parts needed for this procedure: Clamp Wing nut (1/4 inch) Battery hold down Figure 18 Procedure 1. Purchase a 12V battery. Models with a 29hp engine and below require a battery with a minimum of 260 CCA.
  • Page 9 Figure 20 2. Check the grease for the pump drive belt idler arm. G008942 Figure 19 Figure 21 Checking the Machine for Grease Parts needed for this procedure: Number 2 general purpose lithium base or 1 tube molybdenum base grease. (Purchase separately.) Procedure 1.

  • Page 10: Checking The Side Discharge Chute

    Checking the Side Discharge Chute No Parts Required Procedure If there are plastic ties holding the side discharge chute g015594 Figure 22 up, remove them and lower the chute into place. 1. Bolt 5. Spring installed (around the grass deflector and behind the deck edge) 2.
  • Page 11 Checking the Machine Before Delivery to the Customer No Parts Required Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual for instructions on performing these procedures.
  • Page 12 Delivering the Machine to the Customer Parts needed for this procedure: Operator’s Manual Engine Owner’s Manual Operator training material Procedure At delivery, Fill in the model and serial number and complete the items listed in the following table and initial each when finished.
  • Page 13 Make sure that the customer receives the Operator’s Manual, Engine Owner’s Manual, Set Up Instructions, and operator training material. Make sure the customer knows the Parts Catalog is available at www.Toro.com. Assist the customer in loading the mower. Note: When you, the dealer representative, have finished delivering the machine to the customer, sign and date in the space provide below and keep a copy of this page for dealer records.
  • Page 14 Notes:...
  • Page 15 Notes:...

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