Page 3 ___________________ Introduction ___________________ Fundamental safety instructions ___________________ SIMOTICS Description of the motor ___________________ Mechanical properties Drive Technology Naturally cooled 1FW6 built-in ___________________ Motor components and torque motors options ___________________ Configuration Configuration Manual Technical data and ___________________ characteristics ___________________ Preparation for use ___________________ Electrical connection Installation drawings/...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Introduction
Introduction Standard version This documentation only describes the functionality of the standard version. The machine OEM documents any extensions or changes to the motor made by it. For reasons of clarity, this documentation cannot contain all of the detailed information on all of the product types.
Page 6 Products (http://www.siemens.com/motioncontrol) My support The following link provides information on how to create your own individual documentation based on Siemens content, and adapt it for your own machine documentation: My support (https://support.industry.siemens.com/My/de/en/documentation) Note If you want to use this function, you must first register.
Page 7 Introduction Training The following link provides information on SITRAIN - training from Siemens for products, systems and automation engineering solutions: SITRAIN (http://siemens.com/sitrain) Technical Support Country-specific telephone numbers for technical support are provided on the Internet under Contact: Technical Support (https://support.industry.siemens.com)
Page 8 / disposal Websites of third parties This publication contains hyperlinks to websites of third parties. Siemens does not take any responsibility for the contents of these websites or adopt any of these websites or their contents as their own, because Siemens does not control the information on these websites and is also not responsible for the contents and information provided there.
Page 9 This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 10 Introduction Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 11: Table Of Contents
Table of contents Introduction ............................. 3 Fundamental safety instructions ......................13 General safety instructions ..................... 13 Equipment damage due to electric fields or electrostatic discharge ........19 Industrial security ........................20 Residual risks of power drive systems ..................21 Description of the motor ........................23 Highlights and benefits......................
Page 12 Table of contents Service and inspection intervals .................... 47 3.5.1 Safety instructions for maintenance ..................47 3.5.2 Maintenance work ........................53 3.5.3 Checking the insulation resistance ..................54 Motor components and options ......................55 Motor components ......................... 55 4.1.1 Overview of the motor construction ..................55 4.1.2 Temperature monitoring and thermal motor protection ............
Page 13 Table of contents Preparation for use ..........................147 Transporting .......................... 149 7.1.1 Ambient conditions for transportation ................... 149 7.1.2 Packaging specifications for transport by air ................ 150 7.1.3 Lifting rotors .......................... 150 Storage ..........................151 7.2.1 Ambient conditions for long-term storage ................151 7.2.2 Storage in rooms and protection against humidity ...............
Page 14 Table of contents Appendix ............................. 189 Recommended manufacturers for braking elements ............189 List of abbreviations ......................190 Environmental compatibility ....................191 A.3.1 Environmental compatibility during production ..............191 A.3.2 Disposal ..........................191 A.3.2.1 Guidelines for disposal ......................191 A.3.2.2 Disposing of 1FW6 rotors ....................
Page 15: Fundamental Safety Instructions
Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
Page 16 Fundamental safety instructions 1.1 General safety instructions WARNING Electric shock due to damaged motors or devices Improper handling of motors or devices can damage them. Hazardous voltages can be present at the enclosure or at exposed components on damaged motors or devices. •...
Page 17 • If you come closer than around 2 m to such components, switch off any radios or mobile phones. • Use the "SIEMENS Industry Online Support App" only on equipment that has already been switched off. WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible.
Page 18 Fundamental safety instructions 1.1 General safety instructions WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. • Observe the information in the appropriate product documentation before commissioning.
Page 19 Fundamental safety instructions 1.1 General safety instructions WARNING Failure of pacemakers or implant malfunctions due to permanent magnetic fields Even when switched off, electric motors with permanent magnets represent a potential risk for persons with heart pacemakers or implants if they are close to converters/motors. •...
Page 20 Fundamental safety instructions 1.1 General safety instructions WARNING Fire due to incorrect operation of the motor When incorrectly operated and in the case of a fault, the motor can overheat resulting in fire and smoke. This can result in severe injury or death. Further, excessively high temperatures destroy motor components and result in increased failures as well as shorter service lives of motors.
Page 21: Equipment Damage Due To Electric Fields Or Electrostatic Discharge
Fundamental safety instructions 1.2 Equipment damage due to electric fields or electrostatic discharge Equipment damage due to electric fields or electrostatic discharge Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged...
Page 22: Industrial Security
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.
Page 23: Residual Risks Of Power Drive Systems
Fundamental safety instructions 1.4 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
Page 24 Fundamental safety instructions 1.4 Residual risks of power drive systems For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 25: Description Of The Motor
Description of the motor Figure 2-1 Naturally cooled 1FW6 built-in torque motor Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 26: Highlights And Benefits
Description of the motor 2.1 Highlights and benefits Highlights and benefits 2.1.1 Overview Naturally cooled built-in SIMOTICS T-1FW6 torque motors are designed for use in low- speed direct drives with a high torque output. They are three-phase, permanent magnet synchronous motors with hollow-shaft rotors with a high number of poles.
Page 27: Benefits
To ensure that the motor and the encoder are optimally integrated into the mechanical structure, Siemens offers its Mechatronic Support service, see Catalog. For additional information, please contact your Siemens contact person, also refer to the Internet link in the Introduction under "Technical Support".
Page 28: Use For The Intended Purpose
Where relevant, take into account deviations regarding approvals or country-specific regulations. • Contact your local Siemens office if you have any questions relating to correct use. • If you wish to use special versions and design versions whose technical details vary from the motors described in this document, then you must contact your local Siemens office.
Page 29 Description of the motor 2.2 Use for the intended purpose In conjunction with the SINAMICS S120 drive system, the built-in torque motors can be used as a direct drive for the following machine applications, for example: ● Roller and cylinder drives ●...
Page 30: Technical Features And Ambient Conditions
Description of the motor 2.3 Technical features and ambient conditions Technical features and ambient conditions 2.3.1 Directives and standards Standards that are complied with SIMOTICS S, SIMOTICS M, SIMOTICS L, SIMOTICS T, SIMOTICS A motors – subsequently called the "SIMOTICS motor series " – comply with the following standards: ●...
Page 31: Danger From Strong Magnetic Fields
Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates for SIMOTICS motors can be downloaded from the Internet at the following link: Certificates for SIMOTICS motors (https://support.industry.siemens.com/cs/ww/de/ps/13347/cert)
Page 32 Description of the motor 2.3 Technical features and ambient conditions Components with permanent magnets The rotors of the 1FW6 built-in torque motors described in this manual contain permanent magnets. Figure 2-2 Schematic representation of the static magnetic field of a rotor, as a function of distance Risk to persons as a result of strong magnetic fields WARNING Risk of death as a result of permanent magnet fields...
Page 33 Description of the motor 2.3 Technical features and ambient conditions For magnetic fields, you must carefully comply with the requirements laid down in the DGUV regulation 103-013 of the German Social Accident Insurance. CAUTION Safety distance to the rotor The rotor magnetic fields are permanent. If you come into direct bodily contact with the rotors, a static magnetic flux density of 2 T is not exceeded.
Page 34 Description of the motor 2.3 Technical features and ambient conditions WARNING Risk of rotor permanent magnets causing crushing injuries The forces of attraction of magnetic rotors act on materials that can be magnetized. The forces of attraction increase significantly close to the rotor. The response threshold of 3 mT for risk of injury through attraction and causing a projectile effect is reached at a distance of 100 mm (Directive 2013/35/EU).
Page 35 Description of the motor 2.3 Technical features and ambient conditions First aid in the case of accidents involving permanent magnets ● Stay calm. ● Press the emergency stop switch and, where necessary, switch off the main switch if the machine is live. ●...
Page 36: Technical Features
Description of the motor 2.3 Technical features and ambient conditions 2.3.3 Technical features Note The values specified in the following table only apply in conjunction with the system prerequisites described in "System integration". Table 2- 1 Standard version of the naturally cooled built-in 1FW6 torque motor Technical feature Version Motor type...
Page 37: Defining The Direction Of Rotation
Description of the motor 2.3 Technical features and ambient conditions 2.3.4 Defining the direction of rotation Direction of rotation If the built-in torque motor is connected with a phase sequence U-V-W, and is fed from a three-phase system with a clockwise phase sequence, then the rotor rotates clockwise. You can identify the direction of rotation by viewing the DE of the built-in torque motor.
Page 38 Description of the motor 2.3 Technical features and ambient conditions Table 2- 2 Ambient conditions are based on climate class 3K3 Ambient parameter Unit Value Low air temperature °C High air temperature °C + 40 Low relative humidity High relative humidity Low absolute humidity High absolute humidity Rate of temperature change...
Page 39: Scope Of Delivery
Description of the motor 2.3 Technical features and ambient conditions 2.3.6 Scope of delivery 2.3.6.1 Naturally-ventilated built-in torque motor ● The rotor is secured in the stator by means of transport locks and is protected using a spacer film ● Stator with one cable for the power connection and one cable for the signal connection with connector or open core ends ●...
Page 40: Derating Factors
Description of the motor 2.4 Derating factors Any danger areas encountered during normal operation and when maintaining and servicing the motor must be identified using clearly visible warning and prohibit signs (pictograms) in the immediate vicinity of the danger (close to the motor). The associated texts must be available in the language of the country in which the product is used.
Page 41: Naturally Cooled Standard 1Fw6 Built-In Torque Motors
Description of the motor 2.5 Selection and ordering data 2.5.1.1 Naturally cooled standard 1FW6 built-in torque motors Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 42: Stator As Individual Component
Description of the motor 2.5 Selection and ordering data 2.5.1.2 Stator as individual component Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 43: Rotor As Individual Component
Description of the motor 2.5 Selection and ordering data 2.5.1.3 Rotor as individual component Note IATA regulations must be complied with when transporting rotors by air. 2.5.1.4 Ordering notes You can order a complete built-in torque motor (stator, rotor with transport locks) using one single order designation (Article number).
Page 44: Ordering Examples
Description of the motor 2.5 Selection and ordering data 2.5.1.5 Ordering examples Example 1: Stator and rotor pre-assembled with transport locks; cooling jacket; axial cable outlet for SINAMICS S120 drive system, Motor Modules 18 A / 36 A, permanently connected power and signal cables with open conductor ends, length: 2 m: Article number 1FW6063-0KB15-1JC1 Example 2:...
Page 45 Description of the motor 2.5 Selection and ordering data Table 2- 6 Naturally cooled built-in torque motors overview part 1 of 2 Order designation / Rated torque Maximum Rated Max. Rated Max. speed at max. Size torque M current I current I speed torque...
Page 46: Rating Plate Data
Description of the motor 2.6 Rating plate data Rating plate data Technical data of the stator is provided on the rating plate (name plate). A second rating plate is provided loose for the stator. If, at a certain point in time, the stator and rotor are separated, then you must ensure that the stator and rotor can be assigned to one another at a later point in time.
Page 47: Mechanical Properties
Mechanical properties Cooling The power loss generated by the stator winding must be dissipated. To achieve this, the stator is equipped with cooling ribs to increase the overall surface area. For natural cooling, the rated torque M depends on the thermal conductivity of the motor with respect to its surroundings.
Page 48: Degree Of Protection
Mechanical properties 3.2 Degree of protection Note Thermal expansion of the motor Depending on the load and duty type, the average temperature in the stator and rotor can reach 120 °C. Temperature changes in the stator and rotor can cause the motor components to expand.
Page 49: Vibration Response
Mechanical properties 3.3 Vibration response Vibration response The vibration response of build-in motors in operation essentially depends on the machine design and the application itself. As a result of an unfavorable machine design, configuration or system settings, resonance points can be excited, so that vibration severity level A according to EN 60034-14 (IEC 60034-14) is not reached.
Page 50 Mechanical properties 3.5 Service and inspection intervals WARNING Risk of death and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into consideration the safety instructions relating to permanent magnet fields. •...
Page 51 Mechanical properties 3.5 Service and inspection intervals WARNING Risk of burning when touching hot surfaces There is a risk of burning when touching hot surfaces immediately after the motor has been operational. • Wait until the motor has cooled down. WARNING Risk of electric shock due to incorrect connection There is a risk of electric shock if direct drives are incorrectly connected.
Page 52 Mechanical properties 3.5 Service and inspection intervals WARNING Electrical shock hazard Every movement of the rotor compared with the stator and vice versa induces a voltage at the stator power connections. When the motor is switched on, the stator power connections are also at a specific voltage. If you use defective cable ports, you could suffer an electric shock.
Page 53 Mechanical properties 3.5 Service and inspection intervals WARNING Risk of electric shock as a result of residual voltages There is a risk of electric shock if hazardous residual voltages are present at the motor connections. Even after switching off the power supply, active motor parts can have a charge exceeding 60 μC.
Page 54 Siemens regarding personal injury or material damage. Siemens service centers are available to answer any questions you may have. Siemens Service Center addresses can be found at http://www.siemens.com/automation/service&support...
Page 55: Maintenance Work
Mechanical properties 3.5 Service and inspection intervals 3.5.2 Maintenance work Performing maintenance work on the motor Note It is essential that you observe the safety information provided in this documentation. As a result of their inherent principle of operation, the motors are always wear-free. To ensure that the motor functions properly and remains free of wear, the following maintenance work needs to be carried out: ●...
Page 56: Checking The Insulation Resistance
• If a higher DC or AC voltage is necessary to test the machine/plant, you must coordinate the test with your local Siemens office! • Carefully observe the operating instructions of the test equipment! Always proceed as follows when testing the insulation resistance of individual motors: 1.
Page 57: Motor Components And Options
Motor components and options Motor components 4.1.1 Overview of the motor construction The built-in torque motor contains the following components: ● Stator: This comprises an iron core and a 3-phase winding. The winding is encapsulated to ensure that the heat loss can be dissipated more effectively.
Page 58: Temperature Monitoring And Thermal Motor Protection
Motor components and options 4.1 Motor components 4.1.2 Temperature monitoring and thermal motor protection 4.1.2.1 Temperature monitoring circuits Temp-S and Temp-F The motors are equipped with the two temperature monitoring circuits – Temp-S and Temp-F – that are described below. ●...
Page 59 Motor components and options 4.1 Motor components Every phase winding is monitored so that also uneven currents – and therefore the associated different thermal loads of the individual phase windings – are detected. For the following motion and/or operating states, the individual phase windings have different thermal loads, while the motor simultaneously outputs a torque: ●...
Page 60 Motor components and options 4.1 Motor components Temp-F The Temp-F temperature monitoring circuit comprises an individual temperature sensor. Contrary to Temp-S, this temperature sensor only monitors one phase winding. As a consequence, Temp-F is only used for monitoring the temperature and diagnosing the motor winding temperature.
Page 61 Motor components and options 4.1 Motor components No direct connection of the temperature monitoring circuits WARNING Risk of electric shock when incorrectly connecting the temperature monitoring circuit In the case of a fault, circuits Temp-S and Temp-F do not provide safe electrical separation with respect to the power components.
Page 62: Technical Features Of Temperature Sensors
Motor components and options 4.1 Motor components 4.1.2.2 Technical features of temperature sensors Technical features of PTC temperature sensors Every PTC temperature has a "quasi-switching" characteristic. The resistance suddenly increases in the vicinity of the response threshold (nominal response temperature ϑ PTC temperature sensors have a low thermal capacity –...
Page 63 Motor components and options 4.1 Motor components Technical features of the KTY 84 temperature sensor The KTY 84 has a progressive temperature resistance characteristic that is approximately linear. In addition, the KTY 84 has a low thermal capacity and provides good thermal contact with the motor winding.
Page 64 Motor components and options 4.1 Motor components Technical features of the Pt1000 temperature sensor The Pt1000 has a linear temperature resistance characteristic. In addition, the Pt1000 has a low thermal capacity and provides good thermal contact with the motor winding. Table 4- 3 Technical data of the Pt1000 PTC thermistor Name...
Page 65: Encoders
When designing, constructing and optimizing your machine, we can support you with measurement-based and computer-based analyses. You can obtain additional information from your Siemens contact person, also refer to the Internet link in the introduction under "Technical Support". Encoder system In the following text, encoder systems stand for angular measuring systems, rotary encoders, encoders etc.
Page 66 Motor components and options 4.1 Motor components Observe the documentation of the drive system being used and the documentation of the encoder manufacturer. Encoder systems available in the market use different scanning principles (magnetic, inductive, optical, …). In conjunction with this, high-resolution optical or magnetic systems must have a pulse clearance (or a grid spacing) of maximum 0.04 mm at the circumference on the measuring standard.
Page 67 To ensure that the encoder is optimally integrated into the mechanical system, Siemens offers its Mechatronic Support service, see Catalog. For additional information, please contact your local Siemens office. You can find the "Technical Support" Internet link in Chapter "Introduction".
Page 68 Motor components and options 4.1 Motor components Figure 4-4 Mounting diagram (example) Note Additional mounting examples are provided in Chapter "Installation examples (Page 107)". Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 69: Bearings
Motor components and options 4.1 Motor components 4.1.4 Bearings Selecting the bearing 1FW6 torque motors are built-in motors for directly driven rotary or swivel axes. To set up a complete drive unit, a bearing between the stator and rotor is required in addition to the phase-angle encoder system.
Page 70: Braking Concepts
Motor components and options 4.1 Motor components 4.1.5 Braking concepts WARNING Uncontrolled coast down of the drive as a result of malfunctions Malfunctions on a rotating machine axes can lead to the drive coasting to a stop in an uncontrolled manner. •...
Page 71 Motor components and options 4.1 Motor components Braking and emergency stop concepts In the case of rotating axes that are restricted to a rotation angle of < 360°, damping and impact absorption elements at the limits of the rotation range offer reliable protection. To dissipate the kinetic energy of the rotating mass before it comes into contact with the damping elements, the following measures should be taken to support mechanical braking systems:...
Page 72: Options
Motor components and options 4.2 Options Deploying a holding brake Due to cogging torques, torque motors can be pulled into a preferable magnetic operating position if the motor is no longer supplied with power from the drive. If the drive is already at a standstill, this can cause unexpected movements in up to a half magnetic pole pitch in both directions.
Page 73: Configuration
When designing, constructing and optimizing your machine, we can support you with measurement-based and computer-based analyses. You can obtain additional information from your Siemens contact person, also refer to the Internet link in the introduction under "Technical Support". Configuring software 5.1.1...
Page 74: Starter Drive/Commissioning Software
● Comments on system reactions ● Installation information of the drive and control components ● Energy considerations of the configured drive systems You can find additional information that you can download in the Internet at SIZER (https://support.industry.siemens.com/cs/document/54992004/sizer-for-siemens- drives?dti=0&pnid=13434&lc=en-WW). 5.1.2 STARTER drive/commissioning software...
Page 75 Configuration 5.2 Configuring workflow Procedure Selecting the motors is generally an iterative process because – in particular with highly- dynamic direct drives – the moment of inertia of the motor type is a factor in determining the required torques. Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 76: General Mechanical Conditions
Configuration 5.2 Configuring workflow 5.2.1 General mechanical conditions Moment of inertia The kinetic energy generated by a rotating body is directly proportional to its moment of inertia J in kgm . The moment of inertia takes into account the rotating mass and its spatial distribution across the entire volume of the body with respect to the rotary axes.
Page 77: Specification Of The Duty Cycle
Configuration 5.2 Configuring workflow 5.2.2 Specification of the duty cycle Uninterrupted duty S1 With uninterrupted duty S1, the motor runs permanently with a constant load. The load period is sufficient to achieve thermal equilibrium. The rated data is of relevance when dimensioning the motor for uninterrupted duty. NOTICE Motor overload An excessively high load can lead to shutdown, or if the temperature sensors are not...
Page 78 Configuration 5.2 Configuring workflow Example A motor should be operated with maximum current from the cold state. ● I = 9.7 A, I = 1.8 A; this results in ν = 29.04 ● t = 640 s The motor can be operated for a maximum of 22 s at maximum current. Intermittent duty S3 With intermittent duty S3, periods of load time Δt with constant current alternate with...
Page 79 , it is not permissible that the rms current exceeds the rated current: In this respect, the cycle duration should not exceed 10% of the thermal time constant t . If a longer cycle duration is necessary, please contact your local Siemens office. Example For a thermal time constant t...
Page 80: Torque-Time Diagram
Configuration 5.2 Configuring workflow Example Figure 5-2 Example of a duty cycle with a speed-time diagram n(t), the resulting angular acceleration-time diagram α(t), and a machining torque-time diagram M 5.2.3 Torque-time diagram Required motor torque The required motor torque M is always the sum of the individual torques.
Page 81 Configuration 5.2 Configuring workflow Determining the required motor torque The frictional torque characteristic can be determined on the basis of the speed characteristic. The total formula can then be used to create the motor torque-time diagram (see diagram below) from which the required peak torque M can be read directly.
Page 82 Configuration 5.2 Configuring workflow In addition to the peak torque M , the required rms torque M of the motor is also a mMAX decisive factor when dimensioning the motor. The rms torque M mainly responsible for the temperature rise in the motor can be derived from the motor torque-time diagram by means of quadratic averaging (root mean square) and must not exceed the rated torque M If the individual torques are stable in each section, the integral can be simplified to create a totals formula (see also the following diagram).
Page 83: Selecting Motors
70 % of its rated torque, see also M * in Chapter "Technical data and characteristics". For exact configurations, contact your local Siemens office. Note Uneven current load Not all of the three phases are necessarily evenly loaded in all motor operating modes! Examples of uneven current load: •...
Page 84: Motor Torque-Speed Diagram
Configuration 5.2 Configuring workflow 5.2.6 Motor torque-speed diagram Checking torques and speeds At high speeds, the maximum available motor torque is limited by the available DC link voltage. The speeds occurring in the motion sequence can exceed the maximum speed n MAX,MMAX specified for the motor type at the maximum torque M .
Page 85 Configuration 5.2 Configuring workflow Determining the motor torque-speed diagram If the motor torque-speed diagram is not available, then determine the motor torque-speed diagram from the following data taken from the "Motor torque speed diagram" figure. ● Maximum torque M with the associated speed n MAX,MMAX ●...
Page 86: Torque-Speed Requirements
Configuration 5.2 Configuring workflow 5.2.7 Torque-speed requirements Fulfilling the torque-speed requirements If the selected torque motor cannot fulfill the torque-speed requirements, the following options are available: ● Larger motor If an operating point in the range A is required, a motor with a larger diameter and/or longer length is required (see motor 2 in the following diagram).
Page 87: Checking The Moments Of Inertia
Configuration 5.2 Configuring workflow ● Field weakening operation If an operating point in range C is required, then the motor must be operated in the field weakening range (see the following diagram). Advantage: Significantly higher speeds are possible. Disadvantage: The torques available are very low. A lower current is required, refer to the description for field weakening operation in Chapter "Technical data and characteristics": Figure 5-9...
Page 88: Selecting The Drive System Components For The Power Connection
• To dampen the oscillations we recommend the use of the associated Active Interface Module or an HFD reactor with damping resistor. For specific details, refer to the documentation of the drive system being used or contact your local Siemens office. Note The corresponding Active Interface Module or the appropriate HFD line reactor must be used to operate the Active Line Module controlled infeed unit.
Page 89: Calculation Of The Required Infeed
Configuration 5.2 Configuring workflow 5.2.10 Calculation of the required infeed Dimensioning the Active Infeed Use the drive's power balance to dimension the Active Infeed. The first important quantity to know is the mechanical power P to be produced on the mech motor shaft.
Page 90: Examples
Configuration 5.3 Examples Examples Note The data used here may deviate from the values specified in "Technical data and characteristics". This does not affect the configuration procedure, however. General conditions for positioning within a defined period ● Moment of inertia in kgm : J = 1.5 kg m moved cylindrical mass m = 15 kg with equivalent radius r = 0.448 m;...
Page 91 Configuration 5.3 Examples The following must be determined: ● Suitable torque motor ● Angular velocity ω in rad/s or speed n in rpm ● Angular acceleration α in rad/s The shape of the traversing profile is not stipulated, but the angle to be traversed and the duration are specified for this.
Page 92 Configuration 5.3 Examples Table 5- 2 Functions of the individual sections in the traversing profile Section I Section II α (t) = α α (t) = - α ω (t) = α t ω (t) = - α t + α t φ...
Page 93 Configuration 5.3 Examples The following applies for the required acceleration torque: = (J + J ) • α Since the moment of inertia J for the 1FW6 motor is not known at the time of configuring, then initially J = 0 kgm must be assumed.
Page 94 Configuration 5.4 Mounting Evaluation Both motors are suitable for this positioning task. The installation requirements govern which motor is better suited. During positioning, the motor reaches a torque that far exceeds its rated torque M and the resulting power loss is much greater than the permissible continuous power loss.
Page 95: Mounting
Configuration 5.4 Mounting Mounting 5.4.1 Safety instructions for mounting WARNING Risk of death and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into consideration the safety instructions relating to permanent magnet fields. •...
Page 96 Configuration 5.4 Mounting WARNING Risk of rotor permanent magnets causing crushing injuries The forces of attraction of magnetic rotors act on materials that can be magnetized. The forces of attraction increase significantly close to the rotor. The response threshold of 3 mT for risk of injury through attraction and causing a projectile effect is reached at a distance of 100 mm (Directive 2013/35/EU).
Page 97 Configuration 5.4 Mounting NOTICE Destruction of the motor If you fix the rotor and/or stator at both ends, this can result in significant material deformation in the machine assembly due to thermal expansion, which could destroy the motor. • The machine construction must be designed in such a way that both the rotor and the stator are each secured on one side only.
Page 98 Configuration 5.4 Mounting WARNING Electric shock caused by defective cables Defective connecting cables can cause an electric shock and/or material damage, e.g. by fire. • When installing the motor, make sure that the connection cables – are not damaged – are not under tension –...
Page 99: Forces That Occur Between The Stator And Rotor
Configuration 5.4 Mounting CAUTION Risk of crushing when the rotor is installed There is a risk of crushing when the rotor of an installed torque motor rotates! • Wear safety gloves. • Take extreme care when performing any work. CAUTION Sharp edges and falling objects Sharp edges can cause cuts and falling objects can injure feet.
Page 100 Configuration 5.4 Mounting Radial forces between the stator and rotor The following table shows the active radial forces (in N per 0.1 mm centering error) between the stator and rotor. The longer the active component, the greater the radial force. Table 5- 3 Radial forces in N/0.1 mm with radial centering errors during installation Active length in mm...
Page 101: Installation Device
Configuration 5.4 Mounting 5.4.3 Installation device Requirements of the installation device The installation device ensures that the stator and rotor are aligned centrically during the entire installation procedure. When installing, observe the effective axial forces. The installation device must be adapted by the customer in line with the machine construction.
Page 102 Configuration 5.4 Mounting Example for centering and installing motors 1. Place the stator so that it is centered in the holding fixture of the lower part of the installation device. 2. Place the rotor so that it is centered in the holding fixture of the upper part of the installation device.
Page 103 Configuration 5.4 Mounting 4. Carefully lower the rotor using the upper part of the installation device and carefully fit it into the lower part of the installation device in such a way that the rotor can be aligned centrically over the sleeve bearing and shaft in the stator. WARNING Risk of crushing when the rotor is lowered.
Page 104 Configuration 5.4 Mounting 6. Fix the stator and rotor using the transport locks. To do this, tighten the bolts with the specified tightening torques according to the table "Required property classes and tightening torques for stator and rotor". 7. Remove the spacer foil. When the stator and rotor are correctly centered, the spacer film can be easily removed by hand.
Page 105: Specifications For Mounting Torque Motors
Configuration 5.4 Mounting 5.4.4 Specifications for mounting torque motors Mounting system The following must be taken into account when the torque motor is mounted: ● Only use new (unused) fixing screws. ● The mounting surfaces must be free of oil and grease. ●...
Page 106 Configuration 5.4 Mounting Screw material and tightening torques Screws of varying property (strength) classes are required to secure the motor to the machine structure. The table below shows the required property classes and tightening torques for the stator and rotor fixing screws. Table 5- 5 Required property classes and required tightening torques for the stator and rotor Motor...
Page 107: Procedure When Installing The Motor
Configuration 5.4 Mounting 5.4.5 Procedure when installing the motor Sequence for installing the motor WARNING Risk of injury and material damage Injury and/or destruction of motor components can occur if you do not observe the specified sequence when installing the motor. •...
Page 108: Checking The Work Carried Out
Configuration 5.4 Mounting 5.4.6 Checking the work carried out Checking installation work After installation has been completed, check that the rotor can freely rotate. Before moving the rotor, remove all tools and objects from the area of the rotor and air gap. WARNING Risk of electric shock A voltage is induced in the stator when the rotor rotates.
Page 109: Installation Examples
Configuration 5.4 Mounting 5.4.7 Installation examples Note The following example of the basic mounting principle does not claim to be complete - or that it is generally suitable for all applications. Note that the rotor and stator are secured on one side on the machine assembly. Depending on the machine construction, the stator can be secured on the same side as the rotor or on the opposite side.
Page 110 Configuration 5.4 Mounting Figure 5-13 Installation steps to mount the torque motor on the shaft extension of a swiveling drive Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 111: Technical Data And Characteristics
Technical data and characteristics The technical data and characteristics for the naturally cooled 1FW6 built-in torque motors are specified in this chapter. This data collection provides the motor data required for configuration and contains a number of additional data for more detailed calculations for detailed analyses and problem analyses.
Page 112 Technical data and characteristics 6.1 Explanations of the formula abbreviations Boundary conditions Converter DC link voltage (direct voltage value). Comment: For converter output voltages U see Chapter "System integration". a max Rated temperature of the motor winding. The data for M *, I * specified in the data sheet apply under the following preconditions:...
Page 113 Technical data and characteristics 6.1 Explanations of the formula abbreviations Note The sum of the mechanical power P output and power loss P gives the electric power mech drawn by the motor P Also refer to "Calculating the required infeed power". The rated electric power drawn by the motor at the rated operating point with M = M n = n can be calculated as follows:...
Page 114 Technical data and characteristics 6.1 Explanations of the formula abbreviations Physical constants Motor torque constants at a rotor temperature of 20 °C (refers to the lower linear T,20 range of the torque–current characteristic). Voltage constants for calculating the mutually induced line-to-line voltage. Motor constant for a winding temperature of T = 20 °C.
Page 115 Technical data and characteristics 6.1 Explanations of the formula abbreviations Phase resistance of the winding at a winding temperature of 20 °C. STR,20 The value of the phase resistance is required for calculating the power loss, among other things. R can be converted for other phase resistances as follows: (T) = R ∙...
Page 116 Technical data and characteristics 6.1 Explanations of the formula abbreviations Torque-speed diagram with field weakening S1 duty S1 duty with field weakening S3 duty, cycle duration should not exceed 10% of the thermal time constant t S3 duty with field weakening, cycle duration should not exceed 10% of the thermal time constant t Voltage limit characteristic Limit characteristic for S1 duty Voltage limit characteristic with field weakening...
Page 117 Technical data and characteristics 6.1 Explanations of the formula abbreviations For the SINAMICS S120 drive system, as a result of the field weakening function, when the "voltage limiting characteristic" is reached, then the voltage induced in the motor winding is automatically compensated.
Page 118: Data Sheets And Diagrams
Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque For each frame size and active part length, the short-circuit braking torque M is specified as characteristic "short-circuit braking torque with respect to speed". Figure 6-4 Short-circuit braking torque speed diagram (example) Data sheets and diagrams Table 6- 1 Color coding of the M-n characteristics in the diagrams...
Page 119: 1Fw6053-Xxxxx-Xxxx
Technical data and characteristics 6.2 Data sheets and diagrams 6.2.1 1FW6053-xxxxx-xxxx Data sheet 1FW6053-xxB03-xxxx Table 6- 2 1FW6053-xxB03-0Fxx Technical data Symbol Unit -xxB03-0Fxx 1FW6053 Boundary conditions DC link voltage Rated temperature of winding °C Data at the rated operating point Rated torque 9.91 Rated current...
Page 120 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6053-xxB03-xxxx Torque M with respect to speed n Torque M with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 121 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque M with respect to speed n Rotor power loss P with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 122 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6053-xxB05-xxxx Table 6- 3 1FW6053-xxB05-0Fxx Technical data Symbol Unit -xxB05-0Fxx 1FW6053 Boundary conditions DC link voltage Rated temperature of winding °C Data at the rated operating point Rated torque 13.8 Rated current Rated speed...
Page 123 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6053-xxB05-xxxx Torque M with respect to speed n Torque M with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 124 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque M with respect to speed n Rotor power loss P with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 125 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6053-xxB07-xxxx Table 6- 4 1FW6053-xxB07-0Kxx Technical data Symbol Unit -xxB07-0Kxx 1FW6053 Boundary conditions DC link voltage Rated temperature of winding °C Data at the rated operating point Rated torque 15.2 Rated current 2.68...
Page 126 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6053-xxB07-xxxx Torque M with respect to speed n Torque M with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 127 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque M with respect to speed n Rotor power loss P with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 128 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6053-xxB10-xxxx Table 6- 5 1FW6053-xxB10-0Kxx Technical data Symbol Unit -xxB10-0Kxx 1FW6053 Boundary conditions DC link voltage Rated temperature of winding °C Data at the rated operating point Rated torque 18.6 Rated current 2.31...
Page 129 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6053-xxB10-xxxx Torque M with respect to speed n Torque M with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 130 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque M with respect to speed n Rotor power loss P with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 131 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6053-xxB15-xxxx Table 6- 6 1FW6053-xxB15-1Jxx Technical data Symbol Unit xxB15-1Jxx 1FW6053 Boundary conditions DC link voltage Rated temperature of winding °C Data at the rated operating point Rated torque 22.9 Rated current 3.78...
Page 132 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6053-xxB15-xxxx Torque M with respect to speed n Torque M with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 133 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque M with respect to speed n Rotor power loss P with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 134: 1Fw6063-Xxxxx-Xxxx
Technical data and characteristics 6.2 Data sheets and diagrams 6.2.2 1FW6063-xxxxx-xxxx Data sheet 1FW6063-xxB03-xxxx Table 6- 7 1FW6063-xxB03-0Fxx Technical data Symbol Unit -xxB03-0Fxx 1FW6063 Boundary conditions DC link voltage Rated temperature of winding °C Data at the rated operating point Rated torque Rated current 1.86...
Page 135 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6063-xxB03-xxxx Torque M with respect to speed n Torque M with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 136 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque M with respect to speed n Rotor power loss P with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 137 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6063-xxB05-xxxx Table 6- 8 1FW6063-xxB05-0Kxx Technical data Symbol Unit -xxB05-0Kxx 1FW6063 Boundary conditions DC link voltage Rated temperature of winding °C Data at the rated operating point Rated torque 22.2 Rated current Rated speed...
Page 138 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6063-xxB05-xxxx Torque M with respect to speed n Torque M with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 139 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque M with respect to speed n Rotor power loss P with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 140 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6063-xxB07-xxxx Table 6- 9 1FW6063-xxB07-0Kxx Technical data Symbol Unit -xxB07-0Kxx 1FW6063 Boundary conditions DC link voltage Rated temperature of winding °C Data at the rated operating point Rated torque 25.9 Rated current 2.42...
Page 141 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6063-xxB07-xxxx Torque M with respect to speed n Torque M with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 142 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque M with respect to speed n Rotor power loss P with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 143 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6063-xxB10-xxxx Table 6- 10 1FW6063-xxB10-1Jxx Technical data Symbol Unit -xxB10-1Jxx 1FW6063 Boundary conditions DC link voltage Rated temperature of winding °C Data at the rated operating point Rated torque 28.5 Rated current 3.71...
Page 144 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6063-xxB10-xxxx Torque M with respect to speed n Torque M with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 145 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque M with respect to speed n Rotor power loss P with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 146 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6063-xxB15-xxxx Table 6- 11 1FW6063-xxB15-1Jxx Technical data Symbol Unit -xxB15-1Jxx 1FW6063 Boundary conditions DC link voltage Rated temperature of winding °C Data at the rated operating point Rated torque 38.9 Rated current 3.45...
Page 147 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6063-xxB15-xxxx Torque M with respect to speed n Torque M with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 148 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque M with respect to speed n Rotor power loss P with respect to speed n Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 149: Preparation For Use
Preparation for use WARNING Risk of death and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into consideration the safety instructions relating to permanent magnet fields. • Observe the information in Chapter "Danger from strong magnetic fields (Page 29)". The rotor is secured in the stator by means of transport locks, and is protected by spacer film.
Page 150 Preparation for use 7.1 Transporting WARNING Incorrect packaging, storage and/or incorrect transport Risk of death, injury and/or material damage can occur if the devices are packed, stored, or transported incorrectly. • Always follow the safety instructions for storage and transport. •...
Page 151: Transporting
Preparation for use 7.1 Transporting Transporting Note UN number for permanent magnets UN number 2807 is allocated to permit magnets as hazardous item. When shipping products that contain permanent magnets by sea or road, no additional packaging measures are required for protection against magnetic fields. 7.1.1 Ambient conditions for transportation Based on EN 60721-3-2 (for transportation)
Page 152: Packaging Specifications For Transport By Air
Preparation for use 7.1 Transporting 7.1.2 Packaging specifications for transport by air When transporting products containing permanent magnets by air, the maximum permissible magnetic field strengths specified by the appropriate IATA Packing Instruction must not be exceeded. Special measures may be required so that these products can be shipped. Above a certain magnetic field strength, shipping requires that you notify the relevant authorities and appropriately label the products.
Page 153: Storage
Preparation for use 7.2 Storage Storage 7.2.1 Ambient conditions for long-term storage Based on EN 60721-3-1 (for long-term storage) Table 7- 6 Climatic ambient conditions Lower air temperature limit: - 5° C (deviates from 3K3) Upper air temperature limit: + 40° C Lower relative humidity limit: Upper relative humidity limit: 85 %...
Page 154: Storage In Rooms And Protection Against Humidity
Preparation for use 7.2 Storage 7.2.2 Storage in rooms and protection against humidity The motors can be stored for up to two years under the following conditions: Storing indoors ● Apply a preservation agent (e.g. Tectyl) to bare external components if this has not already been carried out in the factory.
Page 155: Electrical Connection
Electrical connection NOTICE Destruction of the motor if it is directly connected to the three-phase line supply The motor will be destroyed if it is directly connected to the three-phase line supply. • Only operate the motors with the appropriately configured converters. WARNING Risk of electric shock If you connect the voltage to the stator as individual component, then there is a risk of...
Page 156 Electrical connection WARNING Electrical shock hazard Every movement of the rotor compared with the stator and vice versa induces a voltage at the stator power connections. When the motor is switched on, the stator power connections are also at a specific voltage. If you use defective cable ports, you could suffer an electric shock.
Page 157 Electrical connection WARNING Electric shock caused by high leakage currents When touching conductive parts of the machine, high leakage currents can result in an electric shock. • For high leakage currents, observe the increased requirements placed on the protective conductor. The requirements are laid down in standards EN 61800-5-1 and EN 60204-1. •...
Page 158: Permissible Line System Types
Electrical connection 8.1 Permissible line system types Permissible line system types Permissible line system types and voltages The following table shows the permissible line voltages of TN line supply systems for the motors. Table 8- 1 Permissible line voltages of TN line supply systems, resulting DC link voltages and converter output voltages Permissible line supply Resulting DC link voltage U...
Page 159: System Integration
Electrical connection 8.3 System integration System integration 8.3.1 Drive system Components The drive system that feeds a motor comprises an infeed module, a power module and a control module. For the SINAMICS S120 drive system, these modules are called "Line Modules", "Motor Modules"...
Page 160 Electrical connection 8.3 System integration The following diagram shows an example of a motor integrated into a system with the connection of Temp-S, Temp-F and an incremental encoder (sin/cos 1 V ) via SME120. Figure 8-3 System integration with SME120 (example) Note Connector sizes, see Chapter "Data for the power cable at the stator (Page 164)".
Page 161 Electrical connection 8.3 System integration Signal connection Only fully-threaded plug connectors can be used to connect signals. SPEED CONNECT connections are not compatible. Power connection Prefabricated cables with full thread plug connectors or SPEED-CONNECT plug connectors can be used as follows to connect the power: Table 8- 2 Compatibility Cable at the motor with...
Page 162: Sensor Module Sme12X
• To dampen the oscillations we recommend the use of the associated Active Interface Module or an HFD reactor with damping resistor. For specific details, refer to the documentation of the drive system being used or contact your local Siemens office. Note The corresponding Active Interface Module or the appropriate HFD line reactor must be used to operate the Active Line Module controlled infeed unit.
Page 163: Tm120 Terminal Module
Electrical connection 8.3 System integration 8.3.3 TM120 Terminal Module The TM120 Terminal Module is a module for evaluating temperature signals. The temperature sensors in the motor do not have safe electrical separation in order to achieve better thermal contact to the motor winding. Terminal Module TM120 evaluates the temperature sensors with safe electrical separation.
Page 164 Electrical connection 8.3 System integration Dimensions of the electrical connections Figure 8-5 Electrical connection axial with sleeve for 1FW6053 and 1FW6063 Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 165 Electrical connection 8.3 System integration Figure 8-6 Electrical connection tangential with sleeve for 1FW6053 and 1FW6063 Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 166: Data For The Power Cable At The Stator
Electrical connection 8.3 System integration 8.3.6 Data for the power cable at the stator Table 8- 4 Data for the power cable at the stator Motor type Max. diameter No. of cores x Min. bending Max. height of Connector size "d1"...
Page 167: Pin Assignments For Plug Connectors
Electrical connection 8.3 System integration 8.3.7 PIN assignments for plug connectors The pin configurations of the plug connectors are subsequently shown. The view is from the plug-in side. Figure 8-7 Pin configuration, Size 1.0 power connector Table 8- 6 Pin assignment, Size 1.0 power connector Interface Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 168: Power Connection
Electrical connection 8.3 System integration Figure 8-8 Pin configuration, M17 signal connector Table 8- 7 PIN assignment, M17 signal connector Interface -1R2: -KTY or Pt1000 +1R1: +KTY or Pt1000 1TP1: PTC 130 °C 1TP2: PTC 130 °C 8.3.8 Power connection Connection assignment Table 8- 8 Power connection for torque motor...
Page 169: Signal Connection
Electrical connection 8.3 System integration 8.3.9 Signal connection No direct connection of the temperature monitoring circuits WARNING Risk of electric shock when incorrectly connecting the temperature monitoring circuit In the case of a fault, circuits Temp-S and Temp-F do not provide safe electrical separation with respect to the power components.
Page 170 Electrical connection 8.3 System integration Temperature sensor connection – standard Connect the signal cable as follows: ● Using a plug connector at the SME12x (Sensor Module External) ● With open cable ends at the TM120 The SME12x or the TM120 is connected to the converter via DRIVE-CLiQ. Refer to the diagrams for "System integration (Page 157)"...
Page 171: Shielding, Grounding, And Equipotential Bonding
• Connect the power cable shield at the shield connection of the power module. Note Apply the EMC installation guideline of the converter manufacturer. For Siemens converters, this is available under document order No. 6FC5297-□AD30-0□P□. Naturally cooled 1FW6 built-in torque motors...
Page 172: Requirements For The Motor Supply Cables
Electrical connection 8.3 System integration 8.3.11 Requirements for the motor supply cables The cables must be appropriately selected corresponding to the mechanical forces caused by high rates of acceleration and speeds. Further, they must be suitable for the bending stresses that occur. Permissible motor feeder cable lengths The permissible length of the power cable between the motor and the infeed unit depends on the rated power or the rated output current of the infeed unit.
Page 173: Installation Drawings/Dimension Drawings
Stator length and rotor length of naturally cooled 1FW6 built-in torque motors Note Motor dimensions Siemens reserves the right to change the motor dimensions as part of design improvements without prior notification. The dimension drawings provided in this documentation, therefore, may not necessarily be up to date.
Page 174 Installation drawings/Dimension drawings 9.1 Information on the installation drawings Fastening holes The schematic representation below shows the position tolerance for fastening holes according to EN ISO 1101:2008-08. The diameter "d" of the circular tolerance zone indicates the tolerance. Figure 9-2 Position tolerance for fastening holes The actual position of the hole's mid-point (actual dimension) must lie within the circular tolerance zone to enable the motor components to be attached without any problems.
Page 175: Installation Drawing/Dimension Drawing 1Fw6053-Xxb
Installation drawings/Dimension drawings 9.2 Installation drawing/dimension drawing 1FW6053-xxB Installation drawing/dimension drawing 1FW6053-xxB Figure 9-3 1FW6053-xxB (active part length 03, 05 and 07, axial electrical connection with sleeve) Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 176 Installation drawings/Dimension drawings 9.2 Installation drawing/dimension drawing 1FW6053-xxB Figure 9-4 1FW6053-xxB (active part length 10 and 15, axial electrical connection with sleeve) Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 177 Installation drawings/Dimension drawings 9.2 Installation drawing/dimension drawing 1FW6053-xxB Figure 9-5 1FW6053-xxB (active part length 03, 05 and 07, tangential electrical connection with sleeve) Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 178 Installation drawings/Dimension drawings 9.2 Installation drawing/dimension drawing 1FW6053-xxB Figure 9-6 1FW6053-xxB (active part length 10 and 15, tangential electrical connection with sleeve) Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 179: Installation Drawing/Dimension Drawing 1Fw6063-Xxb
Installation drawings/Dimension drawings 9.3 Installation drawing/dimension drawing 1FW6063-xxB Installation drawing/dimension drawing 1FW6063-xxB Figure 9-7 1FW6063-xxB (active part length 03, 05 and 07, axial electrical connection with sleeve) Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 180 Installation drawings/Dimension drawings 9.3 Installation drawing/dimension drawing 1FW6063-xxB Figure 9-8 1FW6063-xxB (active part length 10 and 15, axial electrical connection with sleeve) Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 181 Installation drawings/Dimension drawings 9.3 Installation drawing/dimension drawing 1FW6063-xxB Figure 9-9 1FW6063-xxB (active part length 03, 05 and 07, tangential electrical connection with sleeve) Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 182 Installation drawings/Dimension drawings 9.3 Installation drawing/dimension drawing 1FW6063-xxB Figure 9-10 1FW6063-xxB (active part length 10 and 15, tangential electrical connection with sleeve) Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 183: Coupled Motors
Coupled motors 10.1 Operating motors connected to an axis in parallel When the torque of an individual motor is not sufficient for the drive application, then it is possible to distribute the required torque over two or more motors. Mount the motors on the same axis. The motors are then mechanically coupled. You have two options for supplying the individual motors: ●...
Page 184 Coupled motors 10.2 Master and stoker A stoker can be arranged on the axis with respect to the master in two ways: Tandem arrangement The stoker has the same cable outlet direction as the master. All power connection phases must be connected to the Motor Module phases with the same names. The stoker has the same direction of rotation as the master.
Page 185: Machine Design And Adjustment Of The Phase Angle
Coupled motors 10.3 Machine design and adjustment of the phase angle 10.3 Machine design and adjustment of the phase angle Each rotation of the mounted rotor induces the 3-phase EMF of the motor in the stator phase windings. When the master and stoker operate in parallel, the phase angle of each stoker EMF must match the phase angle of the master EMF.
Page 186: Connection Examples For Parallel Operation
• Adjust the phase angle as specified. If you have any questions in this regard, then contact your local Siemens office. For example, you can obtain information about optimally engineering or dimensioning drive systems with torque motors operating in parallel.
Page 187 Coupled motors 10.4 Connection examples for parallel operation Figure 10-2 Connecting the PTC 130 °C via SME12x Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 188 Coupled motors 10.4 Connection examples for parallel operation Figure 10-3 Connecting the PTC 130 °C via TM120 Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 189: Janus Arrangement For 1Fw505 And 1Fw606
Coupled motors 10.5 Janus arrangement for 1FW505 and 1FW606 10.5 Janus arrangement for 1FW505 and 1FW606 Figure 10-4 Janus arrangement 1FW6053-xxBxx-0Fxx, 1FW6063-xxBxx-0Fxx, 1FW6063-xxBxx-0Kxx Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 190 Coupled motors 10.5 Janus arrangement for 1FW505 and 1FW606 Figure 10-5 Janus arrangement 1FW6053-xxBxx-0Kxx, 1FW6053-xxBxx-1Jxx, 1FW6063-xxBxx-1Jxx Naturally cooled 1FW6 built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3...
Page 191: Appendix
This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. HEMA Maschinen und Apparateschutz GmbH www.hema-schutz.de Chr.
Page 192: List Of Abbreviations
Appendix A.2 List of abbreviations List of abbreviations Binding national health and safety at work regulations (in Germany) Communauté Européenne Deutsches Institut für Normung (German standards organization) DRIVE-CLiQ Electromagnetic compatibility Electromotive force Europäische Norm (European standard) European Union High-frequency damping Hardware IATA International Air Transport Association...
Page 193: Environmental Compatibility
Appendix A.3 Environmental compatibility Environmental compatibility A.3.1 Environmental compatibility during production ● The packaging material is made primarily from cardboard. ● Energy consumption during production was optimized. ● Production has low emission levels. A.3.2 Disposal The product must be disposed of in the normal recycling process in compliance with national and local regulations.
Page 194: Disposing Of 1Fw6 Rotors
Appendix A.3 Environmental compatibility A.3.2.2 Disposing of 1FW6 rotors WARNING Risk of death and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into consideration the safety instructions relating to permanent magnet fields. •...
Page 195: Index
Index Accidents Encoder system, 63 First aid, 33 Environmental compatibility, 191 Accuracy, 24 Evaluation Ambient conditions, 35 Temp-F, Temp-S, 56 Area of application, 27 Axial forces, 98 Fastening hole, 172 Field weakening, 114 Bearings, 67 Formula abbreviations, 109 Braking, 68, 68 Braking and emergency stop concepts, 69 Grounding, 169 Certificates...
Page 196 Motor installation, 93 Sensor Module External SME12x, 160 Precautions, 93 Shielding, 169 Motor mounting Short-time duty, 75 Mounting system, 103 Siemens Service Center, 5 Screw material, 104 SMC20 Sensor Module Cabinet-Mounted, 161 Tightening torques, 104 STARTER, 72 Motor type, 34 Stoker, 181...

Siemens SIMOTICS T-1FW6 Series Configuration Manual

1 Fundamental Safety Instructions

2 Description of the Motor

3 Mechanical Properties

4 Motor Components and Options

5 Configuration

6 Technical Data and Characteristics

7 Preparation for Use

8 Electrical Connection

9 Installation Drawings/Dimension Drawings

10 Coupled Motors

Appendix

Quick Links

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Summary of Contents for Siemens SIMOTICS T-1FW6 Series

Table of Contents