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Sony UP-CX2 Service Manual
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Sony UP-CX2 Service Manual

Digital photo printer
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DIGITAL PHOTO PRINTER
UP-CX2
SERVICE MANUAL
1st Edition

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Summary of Contents for Sony UP-CX2

  • Page 1 DIGITAL PHOTO PRINTER UP-CX2 SERVICE MANUAL 1st Edition...
  • Page 2 électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifi é pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement. UP-CX2...

  • Page 3: Table Of Contents

    1-6-15. Filter ...............1-30 (E) 1-7. Lead-free Solder ............1-31 (E) 4-1. System Control ............4-1 (E) 1-8. Recommended Power Cord ........1-32 (E) 4-2. Mechanical Control ...........4-1 (E) 1-9. Periodical Replacement Recommended Parts ..1-33 (E) 4-3. Power System ............4-2 (E) 1 (E) UP-CX2...
  • Page 4 7-1. Notes on Repair Parts ............7-1 7-2. Exploded Views ............... 7-2 7-3. Packing Materials & Supplied Accessories ....7-24 8. Diagrams 8-1. Block Diagrams ............... 8-1 Overall ................8-1 8-2. Frame Wiring..............8-2 Frame Wiring..............8-2 2 (E) UP-CX2...

  • Page 5: Manual Structure

    Manual Structure Purpose of this manual This manual is the service manual of Digital Photo Printer UP-CX2. This manual describes the information on service such as service overview, adjust- ment, mechanical behavior description, circuit description, service mode, trouble- shooting, spare parts, block diagrams, and frame wiring.

  • Page 7: Service Overview

    SU-115 board CT-268 board CT-267 board MEC-33 board MA-140 board SE-840 board PSW-87 board PE-43 board RM-208 board KY-617 board RM-210 board CT-266 board PE-44 board SU-114 board SE-1056 board RM-209 board PE-42 board RM-207 board HP-131 board 1-1 (E) UP-CX2...

  • Page 8: Main Parts Location And Sensor Location

    (for thermal head) Head position motor Thermal head Cutter unit 1-wire Ribbon (MCL) sensor start mark sensor Ribbon FG sensor PJ sensor PP mode1, 2 sensor Paper FG sensor PE sensor Ribbon (Y) start mark sensor Position sensor 1-2 (E) UP-CX2...

  • Page 9: Installing/Removing The Cabinet

    . When attaching the top panel (C2) assembly, be sure to securely hook the portions A of the top panel (C2) assembly on the portions B of the side panel. Portion A Portion B Portion A Side panel Portion B 1-3 (E) UP-CX2...

  • Page 10: Side Panel (R) Assembly/Side Panel (L)

    Side panel (R) assembly 4. Remove the stepped screw and two hooks, then re- move the side panel (L) in the direction of the arrow. Stepped screw Side panel (L) 5. To install, reverse the removal procedure. Hook Hook 1-4 (E) UP-CX2...

  • Page 11: Rear Panel (C1) Assembly

    4. Remove the two portions A from the two holes of the Bottom chassis assembly bottom chassis assembly, then remove the inner cover (front) assembly. Inner cover (front) 5. To install, reverse the removal procedure. assembly Holes Stepped screws Portions A 1-5 (E) UP-CX2...

  • Page 12: Door Panel (C2) Assembly

    4. Remove the door panel (C2) assembly from the two shafts of the door fulcrum plate subassemblies in the direction of the arrow. 5. To install, reverse the removal procedure. Door fulcrum plate subassembly Door panel (C2) assembly Shaft Shaft Door fulcrum plate subassembly 1-6 (E) UP-CX2...

  • Page 13: Replacing The Board

    CN301 CN103 CN102 CN300 CN200 CN401 4. To install, reverse the removal procedure. CN202 CN400 CN203 CN411 CN302 CN406 CN403 CN405 CN404 CN402 Harnesses Flexible flat cable BVTT3 x 6 MEC-33 board 1-7 (E) UP-CX2...
  • Page 14 5. Remove the three screws (BVTT3 x 6), then remove the MA-140 board. CN603 6. To install, reverse the removal procedure. CN301 CN601 Flexible flat cable Harness BVTT3 x 6 Flexible flat cables MA-140 board PS3 x 4 1-8 (E) UP-CX2...

  • Page 15: Board

    When removing the FG bracket, be careful not to damage the paper drive FG. 5. Remove the screw, then remove the SE-1056 board. 6. To install, reverse the removal procedure. FG bracket BVTT 3 x 6 BVTT 3 x 6 SE-1056 board Harness 1-9 (E) UP-CX2...

  • Page 16: Replacing The Main Parts

    (CN501) on the switch- 3 x 6 ing regulator, then remove the switching regulator. CN501 9. To install, reverse the removal procedure. When attaching the switching regulator, be careful not Harness MEC-33 board to catch the harness. 1-10 (E) UP-CX2...

  • Page 17: Ribbon Drive Assembly

    CN200 MEC-33 CN401 board Harness CN403 Ribbon drive assembly Ribbon tension roller Hole Main chassis HP-131 board 7. To install, reverse the removal procedure. nWhen attaching the ribbon drive assembly, be careful not to catch the harness. 1-11 (E) UP-CX2...

  • Page 18: Ribbon (T) Motor Assembly/Ribbon (S) Motor Assembly

    BVTT3 x 6 BVTT3 x 6 SE-840 board 3 x 4 W2.3 BVTT BVTT3 x 6 3 x 6 Pad holder (B) Ribbon bracket subassembly retaining assembly Stay (R) subassembly BVTT3 x 6 Helical extension spring W2.3 1-12 (E) UP-CX2...
  • Page 19 When installing the ribbon (T) motor assembly and ribbon (S) motor assembly, grease the specifi ed grease as shown in the fi gure. Parts No.: 7-651-000-11 Name: Sony grease SGL-801 Grease an entire loop of the gear portion of the Grease an entire loop of the gear portion of the ribbon (S) motor assembly.

  • Page 20: Stepping Motor

    When installing the position motor, grease the speci- fi ed grease as shown in the fi gure. DC motor bracket BVTT Parts No.: 7-651-000-11 3 x 6 Name: Sony grease SGL-801 Position 2.6 x 5 motor Solders SU-114 board 1-14 (E)

  • Page 21: Dc Fan (For Inside)

    Harness the MEC-33 board. DC fan 7. Remove the two screws (BVTT3 x 10), then remove CN300 the DC fan. 8. To install, reverse the removal procedure. BVTT 3 x 6 Power supply mounting bracket MEC-33 board 1-15 (E) UP-CX2...

  • Page 22: Dc Fan (For Thermal Head)

    MEC-33 board. 6. Cut the two binding bands. 7. Remove the two screws, then remove the DC fan. 8. To install, reverse the removal procedure. Binding bands DC fan MEC-33 board BVTT 3 x 10 Harness CN301 1-16 (E) UP-CX2...

  • Page 23: Cutter Unit

    6. Slide the carriage portion of the cutter unit to the CN402 center. 7. Remove the three screws, then remove the cutter unit in the direction of the arrow. Cutter unit 8. To install, reverse the removal procedure. Carriage BVTT portion 3 x 6 1-17 (E) UP-CX2...

  • Page 24: Paper Eject Guide Assembly

    7. Remove the four screws, then remove the paper eject guide assembly. Top chassis assembly BVTT3 x 6 Paper eject 8. To install, reverse the removal procedure. guide assembly BVTT 3 x 6 BVTT 3 x 6 CN404 MEC-33 board Harness Binding band 1-18 (E) UP-CX2...

  • Page 25: Paper Drive Roller

    (R) in the direction of the arrow A. 4. Remove the inner cover (U) from the two portions A of the return guide shaft in the direction of the arrow B. Inner cover (R) Hooks BVTT 3 x 6 1-19 (E) UP-CX2...
  • Page 26 When attaching the inner cover (U), be sure to securely Return guide shaft Portions A attach the two portions B of the inner cover (U) to the Portions B portions A of the return guide shaft. Inner cover (U) 1-20 (E) UP-CX2...

  • Page 27: Platen Roller

    Platen spacer (B) 9. Remove the platen spacer (B) and four bearings (1 to 4) Bearing 2 from the platen roller. Bearing 4 10. To install, reverse the removal procedure. Bearing 3 Helical extension spring Helical extension spring 1-21 (E) UP-CX2...

  • Page 28: Capstan Roller

    5. Remove the paper eject guide assembly. (Refer to Section 1-6-9.) 6. Remove the platen roller. (Refer to Section 1-6-11.) 7. Remove the fl ange nut, then remove the timing belt, Flange nut capstan pulley and parallel pin. Timing belt Capstan pulley Parallel pin Screw lock 1-22 (E) UP-CX2...
  • Page 29 (C) capstan roller. Bearing 2 Hole of the 12. To install, reverse the removal procedure. bearing Chassis Be sure to use the screw lock for the fl ange nut to secure the capstan pulley. Bond (TB1401B): 7-600-002-52 1-23 (E) UP-CX2...

  • Page 30: Thermal Head

    5. Remove the two screws (PSW3 x 12), then remove the Harness thermal head. Flexible 6. Remove the center shim from the thermal head. flat cable 3 x 12 Keep the center shim so as not to lost. Thermal head Heat sink 1-24 (E) UP-CX2...
  • Page 31 fi gure before replacement. . When connecting the fl exible fl at cable, insert Thermal head straight so as not to bend. Not to bend the flexible flat cable. Connector Thermal head Connector Flexible flat cable Thermal head 1-25 (E) UP-CX2...
  • Page 32 Tightening torque: 0.80 ?0.05 N.m Harness 11. Connect the harness to the connector on the thermal head. 3 x 12 12. Assemble the unit in the reverse order of steps 1 to 3. Thermal head Heat sink 1-26 (E) UP-CX2...

  • Page 33: Pinch Roller/Cam (L)/Cam (M)/Cam (R)

    10. Remove the screw and four hooks, then remove the chassis inner cover (R) in the direction of the arrow B. Chassis inner cover (L) W2.3 Hooks Idler gear (P) BVTT 3 x 6 Hooks BVTT 3 x 6 Chassis inner cover (R) 1-27 (E) UP-CX2...
  • Page 34 Ribbon tray guide helical compression spring and head pushing back spring retainer. Hook BVTT 3 x 6 Hook Head unit assembly Head shaft spacer Helical compression Hook spring Hook E5.0 Head pushing back spring retainer Head fulcrum shaft 1-28 (E) UP-CX2...
  • Page 35 23. Remove the two snap rings (E2.3), then remove the Bearing two bearing fl anges and two bearings. Bearing Pinch roller 24. Remove the pinch roller. flange Bearing E2.3 Helical extension E3.0 Bearing spring flange E3.0 Helical E2.3 extension spring 1-29 (E) UP-CX2...

  • Page 36: Filter

    1. Remove the four hooks A, then remove the fi lter cover. Filter cover Hooks B 2. Remove the fi lter from the two hooks B on the fi lter cover. Filter 3. To install, reverse the removal procedure. Hooks A 1-30 (E) UP-CX2...

  • Page 37: Lead-Free Solder

    . The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful. 1-31 (E) UP-CX2...

  • Page 38: Recommended Power Cord

    1 Power cord 250 V 10 A (2.0 m): ! 1-551-631-15 AC inlet If the unit is used in the area except above, please contact your local Sony Sales Offi ce/Service Center. In this unit, plug holder is not used for the power cord.

  • Page 39: Periodical Replacement Recommended Parts

    1-9. Periodical Replacement Recommended Parts Part name Sony part number Guideline of replacement Replacement procedure ! 1-479-625-1X Thermal head Replacement per 20,000 sheets Section 1-6-13 is recommended Cutter unit 1-479-645-1X Cleaning of roller portion per Section 1-6-8 20,000 sheets and replacement per 40,000 sheets are recommended.

  • Page 40: Cleaning

    . As the cleaning sheet in not reusable, discard it after the fi rst use. . If there is insuffi cient print paper remaining, an error may occur. If this occurs, replace the print paper and begin the cleaning process again. 1-34 (E) UP-CX2...
  • Page 41 If the corners of the cleaning sheet peel up, cleaning may not be performed properly. 7. Remove the protective paper from the front side of the cleaning sheet. 1-35 (E) UP-CX2...
  • Page 42 If any part of the cleaning sheet remains on the print paper, remove the paper cassette assembly and cut off all the remainders before using the printer. 10. Open the ribbon door, and remove the cleaning cartridge. 1-36 (E) UP-CX2...

  • Page 43: Cleaning The Printer Roller

    If the fi lter becomes considerably dirty, remove it and rinse off any dust with water. Do not scrub the fi lter screen with brushes or other coarse objects. 1-37 (E) UP-CX2...

  • Page 45: Adjustment

    The adjustments are mainly performed using the service mode. Refer to “Section 5 Service Mode” for the service mode. . Perform each operation in order according to the procedure. . Use media 2UPC-C55 to print a test pattern. . For upgrading the fi rmware, refer to section 2-5-2. 2-1 (E) UP-CX2...

  • Page 46: Thermal Head

    5. Printing of the test pattern (16STEP) No trouble 6. Comparing the test pattern in step 2 and step 5 Blur or faint Density differs. stripe appears. 7. Position adjustment of 7. Density adjustment thermal head 8. Resetting of head print history 2-2 (E) UP-CX2...

  • Page 47: Thermal Head Cleaning

    3. Remove the top chassis assembly. (Refer to step 4 in Section 1-6-9.) 4. Wipe the thermal head surface gently with soft cloth moistened with alcohol. Front surface of thermal head Thermal head 5. Assemble this unit in the reverse order of steps 2 and 3. 2-3 (E) UP-CX2...

  • Page 48: Print Of Test Pattern (16Step)

    2. Install media (2UPC-C55) in this unit. 3. Start the service mode. (Refer to Section 5-2.) 4. Click the [Diag|Menu] button. A Diag Menu screen then appears. 5. Click the [Print|step] button. A test pattern (16STEP) is printed. 2-4 (E) UP-CX2...

  • Page 49: Setting Of Thermal Head Resistance Value

    4. Enter the head resistance value written down during thermal head replacement (refer to step 8 in Section 1-6-13) in the Head Resistance box. The voltage of the thermal head is automatically calculated and displayed in Head Voltage box. 5. Click the [Apply] button. 2-5 (E) UP-CX2...

  • Page 50: Position Adjustment

    PSW3 x 12 Top side Heat sink Default position of eccentric pin 5. Tighten the two screws (PSW3 x 12). 6. Print a test pattern (16STEP). (Refer to Section 2-2-2.) 7. Perform steps 3 to 6 until blur disappears. 2-6 (E) UP-CX2...
  • Page 51 9. Perform steps 3 to 8 until blur and faint stripes disappear. Trouble: blur Normal Trouble: faint stripes 10. Assemble this unit in the reverse order of steps 1 to 3. Tighten torque: 0.80 ?0.05 N.m 2-7 (E) UP-CX2...

  • Page 52: Density Adjustment

    2. Compare the test pattern with the printed test pattern before replacing the thermal head and adjust until the density becomes the same. When the test pattern (16STEP) was unable to be printed before replacement, compare with printed by the proper set and adjust. 2-8 (E) UP-CX2...

  • Page 53: History Reset

    Number of printing sheets per thermal head . Mech Print: Number of printing sheets per mechanical deck . Fan On Time: Cumulative rotation time of DC fan for inside The history of the selected item is cleared. 2-9 (E) UP-CX2...

  • Page 54: Ribbon Drive Assembly

    Example: 1.54 → 154 5. Click the [Apply] button, then click the [Close] button. 6. Click the [Print|step] in a Diag Menu and print a test pattern (16STEP). 7. Check that the test pattern is printed normally. 2-10 (E) UP-CX2...

  • Page 55: Dc Fan (For Inside)

    4. Write fi rmware. (Refer to Section 2-5-2.) 5. Write the backed up information items. (Refer to Section 2-5-3.) Perform the processing required for backup when information items cannot be backed up in step 1. (Refer to Section 2-5-4.) 2-11 (E) UP-CX2...

  • Page 56: Backup Of Various Information Items

    2-5-1. Backup of Various Information Items 1. Start the service mode. (Refer to Section 5-2.) 2. Click the [System|Info] button. A System Info screen then appears. 2-12 (E) UP-CX2...
  • Page 57 A “Save as” screen then appears. 8. Enter the fi le name, then click the [Save] button. Various information items stored on the MA-140 board are backed up. Do not turn off the power or disconnect the USB cable while executing. 2-13 (E) UP-CX2...

  • Page 58: Write Of Firmware

    . For obtaining the latest module, please contact your local Sony Sales Offi ce/Service Center. . Be sure to use the update module for UP-CX2. When the update module for another model is used, it may cause malfunction of this unit.

  • Page 59: Write Of Backed Up Information Items

    5. Click the [System|Info] button. A System Info screen then appears. 6. Click the [Open] button of the System Information. A System Information screen then appears. 7. Check that the backed up value is displayed before replacement. 2-15 (E) UP-CX2...

  • Page 60: Processing Required When Information Items Cannot Be Backed Up

    (16STEP) printed using a normal unit for adjustment. 3. Set the takeup tension ratio. (Refer to Section 2-3-1.) 4. Set the USB serial number. (Refer to Section 2-5-5.) 2-5-5. Setting of USB Serial Number 1. Start the service mode. (Refer to Section 5-2.) 2-16 (E) UP-CX2...
  • Page 61 6. Click the [System|Info] button. A System Info screen then appears. 7. Click the [Open] button of the System Information. A System Information screen then appears. 8. Check that a USB Serial value is the set number. 2-17 (E) UP-CX2...

  • Page 63: Mechanical Behavior Description

    Plunger OFF → Removing the ribbon slacking → Plunger ON Initialization of When the cutter position is not left cutter position and the status is not in jamming error: Shifts cutter position to left. Standby state (Idle) 3-1 (E) UP-CX2...

  • Page 64: Print Flow

    Transports the paper to the cut position. and Inside and Inside head TEMP and inside TEMP. TEMP check TEMP check Ribbon [Y] sensing Transports the paper (to the print start position for each print size). Second cut 3-2 (E) UP-CX2...
  • Page 65 When the writing error is Transports the paper (to paper cassette assembly). occurred, off and on the plunger. And then retry writing. Head shifts to the home position. (Fig.1) Removes the ribbon slacking. Plunger ON Standby state (Idle) 3-3 (E) UP-CX2...

  • Page 66: Print

    The paper feed roller rotates and transports the printing paper. After printing, the printing paper is returned to paper cassette assembly by the paper feed roller. Paper feed roller Paper cassette assembly PJ sensor Printing paper Fig. 2 3-4 (E) UP-CX2...
  • Page 67 The thermal head is pressed to the platen roller, then the printing is started. The printing paper and ink ribbon is driven simultaneously. Ink ribbon (Supply side) Thermal head Platen roller Ink ribbon (Takeup side) Printing paper Fig. 4 3-5 (E) UP-CX2...
  • Page 68 Fig. 5 4 and 5 is repeated four times in Y printing, M printing, C printing, and laminate printing. After laminate printing, the printing paper is ejected and cut at the predetermined position by the cutter unit. 3-6 (E) UP-CX2...

  • Page 69: Circuit Description

    . Ribbon cassette extraction/insertion detection & ribbon information (type name and remaining amount) interface 1-wire communication interface (IC402/MEC-33 board) Ribbon cassette contact sub-board (CT-266/267/268 board) Cutter unit control (IC307 on the MA-140 board) DC motor driver IC (IC203/MEC-33 board) Cutter position detection (Switch in cutter unit) 4-1 (E) UP-CX2...

  • Page 70: Power System

    . 18 V → 3.3 V switching regulator (IC100 on the MEC-33 board) . 3.3 V → 2.5 V three-terminal regulator (IC103 on the MEC-33 board) . 3.3 V → 1.5 V three-terminal regulator (IC102 on the MEC-33 board) 4-2 (E) UP-CX2...

  • Page 71: Service Mode

    CD-ROM. . For obtaining the latest module, please contact your local Sony Sales Offi ce/Service Center. . Refer to the “Sony digital photo printer page” below for the latest information of printer driver. Japanese: http://www.sony.co.jp/Products/DP-driver/index.html English: http://www.sony.net/Products/DP-driver/index.html...

  • Page 72: Start

    2. Turn on the power of PC. 3. Turn on the power of this unit. 4. Double-click the execution fi le of the service tool. The service tool then starts. To terminate the service tool, click the [Exit] button. 5-2 (E) UP-CX2...

  • Page 73: Service Tool Menus

    . [Export/Import] menu: Reads and writes various information items stored in the nonvolatile memory on a main board (MA-140). . [Setting] menu: Sets various adjustment values required during replacement of parts and resets the history such as the total number of printing sheets, and sets the USB serial. 5-3 (E) UP-CX2...
  • Page 74 (S) motor rotates in forward direction, stops, and rotates in the reverse direction. And when it rotates in forward direction, pulse signal is output from pin 2 of CN403 on the MEC-33 board. 5-4 (E) UP-CX2...
  • Page 75 Confi rmation method: When clicking the [Cutter] button, shifts the cutter from side to side. When shifting the cutter, pins 1 and 3 of CN402 on the MEC-33 board change. . [Print|step]: Prints the test pattern (16STEP) required for density adjustment. 16STEP 5-5 (E) UP-CX2...
  • Page 76 Cleaning is started. 6. After completed, open the ribbon door, then remove the cleaning cartridge. The cleaning cartridge is reusable. Do not throw it away. Observe the change of pins of each connector in oscilloscope or not. 5-6 (E) UP-CX2...
  • Page 77 Cumulative power ON time Power on Count Cumulative power ON count Fan on Time Cumulative fan rotation time *: The USB serial number is same as the (seven-digit) serial number shown in the model number label on the unit. 5-7 (E) UP-CX2...
  • Page 78 Ribbon Remain: Remaining ribbon amount during error occurrence Internal temperature during error occurrence (Unit: dC) Room Temp: Thermal head temperature during error occurrence (Unit: dC) Head Temp: 2. Error details Refer to “Section 6 Troubleshooting” for details of Mech Error, Detail1, and Detail2. 5-8 (E) UP-CX2...

  • Page 79: Export/Import Menu

    Error Log. . [Export|Binary]/[Import|Binary]: This is used to transfer the information items stored in the non- volatile memory on the board when replacing a main board (MA-140). (Refer to Sections 2-5-1 and 2-5-3.) 5-9 (E) UP-CX2...

  • Page 80: Setting Menu

    (Refer to Section 2-3-1.) . USB Serial: Set a USB serial number during replacement of an MA-140 board. (Refer to Section 2-5-5.) . [Apply]: Writes the value of each input item into the nonvolatile memory. 5-10 (E) UP-CX2...
  • Page 81 Clears “Head Print” (Number of printing sheets per thermal head). . Mech Print: Clears “Mech Print” (Number of printing sheets per mechanical deck). . Fan On Time: Clears “Fan on Time” (Cumulative rotation time of a fan). 5-11 (E) UP-CX2...

  • Page 83: Troubleshooting

    The module below is provided when updating the fi rmware of this unit. . For obtaining the latest module, please contact your local Sony Sales Offi ce/Service Center. . Refer to the “Sony digital photo printer page” below for the latest information of fi rmware. Japanese: http://www.sony.co.jp/Products/DP-driver/index.html English: http://www.sony.net/Products/DP-driver/index.html...

  • Page 84: Printing Image Defects

    Download of printer driver . For obtaining the latest printer driver, please contact your local Sony Sales Offi ce/Service Center. . Refer to the “Sony digital photo printer page” below for the latest information of a printer driver. Japanese: http://www.sony.co.jp/Products/DP-driver/index.html English: http://www.sony.net/Products/DP-driver/index.html...

  • Page 85: Error Display

    Possible cause 2: Defective harness connecting the connectors (CN203 and CN402) on the MEC-33 board and a cutter unit Possible cause 3: The movement of a cutter was disturbed due to the internally remaining print paper. Error Log: Recorded. 6-3 (E) UP-CX2...
  • Page 86 Possible cause 1: Defective ribbon tag Possible cause 2: Defective contact mechanism block (ribbon drive assembly) of ribbon tag Possible cause 3: One-wire interface (IC402 on the MEC-33 board)-related defects Error Log: Recorded when the ribbon used is not proper. 6-4 (E) UP-CX2...
  • Page 87 Contents: Paper scraps may be accumulated judging from the number of printing sheets. Possible cause 1: Paper scraps are accumulated in a paper cassette assembly. Error Log: Not recorded. 6-5 (E) UP-CX2...

  • Page 88: Error List Recorded In Error Log

    RIBBON FEED PRINT Y/M/C/L PAPER CUT HEAD POS Detail 2 (Abnormal point) JUM SENS PE SENS HP TO HOME HP TO TRAY HP TO MEDIA HP TO PRINT FG SENS RMY SENS RM SENS CUT SENS1 CUT SENS2 6-6 (E) UP-CX2...
  • Page 89 MCL start mark detection block (RM-209/210 board) Contents: Paper jamming or ribbon exhaustion occurred during print. The YMCL sensing of a ribbon failed. Possible cause 1: Damaged ink ribbon Possible cause 2: Ribbon FG sensor-related defects Possible cause 3: Ribbon drive assembly-related defects 6-7 (E) UP-CX2...
  • Page 90 Contents: Cutter position initialization in progress during mechanical reset HEAD POS Contents: Head position movement in progress The position during movement can be discriminated by HP TO HOME, HP TO TRAY, HP TO MEDIA, or HP TO PRINT of Detail 2. 6-8 (E) UP-CX2...
  • Page 91 Error during 1st cut of paper eject operation Possible cause: Defective sensor on cutter unit and drive system CUT SENS2 Contents: Error during 1st - to- 2nd cut of paper eject operation Possible cause: Defective sensor on cutter unit and drive system 6-9 (E) UP-CX2...

  • Page 93: Spare Parts

    Therefore, specifi ed parts should be used in the case of な部品です。したがって，交換する時は必ず指定 replacement. の部品を使ってください。 2. Standardization of Parts 2.  部品の共通化 Some repair parts supplied by Sony differ from those   ソニーから供給する補修用部品は，セットに使われて used for the unit. These are because of parts common- いるものと異なることがあります。 ality and improvement.

  • Page 94: Exploded Views

    Top and Side Panel Block 7-2. Exploded Views UP-CX2...
  • Page 95 SP Description A-1786-456-A s ASSY, TOP PANEL(C2) A-1786-458-B s ASSY,SIDE PANEL(R) X-2549-188-1 s SUB ASSY, RIBBON DOOR 3-736-779-21 s MAGNET 3-636-658-31 s SCREW,STEP 3-990-399-51 s PANEL,SIDE,LEFT 3-990-402-61 s HINGE,DOOR 3-990-407-01 s SPRING,COMPRESSION 3-994-142-01 s SHEET,HIMELON(10X5) 4-191-835-11 s SIDE PANEL(R) UP-CX2...
  • Page 96 Paper Cassette Block 2.6 x 8 2.6 x 8 2.6 x 6 2.6 x 8 2.6 x 8 UP-CX2...
  • Page 97 3-990-438-01 s FLAP 3-990-440-03 s LOCK,CASSETTE FRONT 3-990-441-01 s SPRING,COMPRESSION 3-990-457-01 s SPRING(R),FLAP 3-990-458-02 s ROLLER,PAPER 3-990-459-01 s SPRING(L),FLAP 3-990-463-01 s CORE,PAPER 3-990-470-02 s FLAP,PAPER 7-685-533-19 s SCREW +BTP 2.6X6 TYPE2 N-S 7-685-534-19 s SCREW +BTP 2.6X8 TYPE2 N-S UP-CX2...
  • Page 98 Front Panel Block BVTT 3 x 6 BVTT3 x 6 BVTT3 x 6 BVTT 3 x 6 BVTT3 x 6 BVTT3 x 6 UP-CX2...
  • Page 99 A-1791-750-A s ASSY,INNER COVER(FRONT) X-2187-127-1 s COVER (U) SUB ASSY, INNER 3-636-658-31 s SCREW,STEP 3-736-779-01 s MAGNET 3-990-447-01 s COVER(R),INNER 3-990-448-01 s COVER(L),INNER 3-990-473-01 s INNER GUIDE(L),CHASSIS 3-990-474-02 s INNER GUIDE(R),CHASSIS 3-990-475-02 s BUTTON,EJECT 7-685-871-01 s SCREW +BVTT 3X6 (S) UP-CX2...
  • Page 100 Power Supply Block BVTT To MEC-33 board 3 x 6 BVTT3 x 10 BVTT 3 x 6 PSW3 x 6 BVTT 3 x 6 BVTT 3 x 6 3 x 8 PSW4 x 8 UP-CX2...
  • Page 101 3-990-398-51 s COVER,FILTER 3-992-570-01 s COVER(RS) 3-992-572-01 s COVER(USB) 4-149-143-01 s HOLDER, SWITCH 7-682-947-01 s SCREW +PSW 3X6 7-682-948-01 s SCREW +PSW 3X8 7-682-961-01 s SCREW +PSW 4X8 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-685-873-09 s SCREW +BVTT 3X10 (S) UP-CX2...
  • Page 102 3 x 6 W2.3 W2.3 To MEC-33 board To MEC-33 board BVTT BVTT 3 x 6 3 x 6 E4.0 2.6 x 5 W2.3 W2.3 BVTT 3 x 6 W2.3 E2.3 W2.3 E2.3 E2.3 E2.3 P2 x 5 7-10 UP-CX2...
  • Page 103 3-990-551-02 s BRACKET,REW MOTOR 3-992-505-01 s SPRING,EXTENSION 4-264-606-01 s SPRING, EXTENSION 3-669-596-01 s WASHER (2.3), STOPPER 7-624-105-04 s STOP RING 2.3, TYPE -E 7-624-108-04 s STOP RING 4.0, TYPE -E 7-628-254-05 s SCREW +PS 2.6X5 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-11 UP-CX2...
  • Page 104 3-990-514-02 s SPACER,SLIP 3-345-461-01 s SCREW (+K) (2.6X6) 3-990-529-01 s SHAFT,PAD HOLDER 3-671-150-01 o CLAMP 4-194-390-01 s C- SPRING (SOLENOID) 3-748-167-01 s BEARING 3-854-416-01 s BEARING(630) 3-990-509-01 s BEARING,LIMITER 3-669-596-01 s WASHER (2.3), STOPPER 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-12 UP-CX2...
  • Page 105 3-990-592-01 s ROLLER,BELT TENSION X-3704-787-1 s SUB ASSY,BELT TENSION ARM 3-991-458-01 s SPRING,EXTENSION X-3704-788-2 s SUB ASSY,STP MOTOR BRACKET 3-669-596-01 s WASHER (2.3), STOPPER 7-628-254-05 s SCREW +PS 2.6X5 7-682-645-01 s SCREW +PS 3X4 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-13 UP-CX2...
  • Page 106 Part No. SP Description A-1752-557-A s MOUNTED CIRCUIT BOARD, KY-617(B) A-1782-821-B s ASSY,TOP CHASSIS 1-479-645-14 s CUTTER UNIT 1-833-271-11 s CABLE, FLEXIBLE FLAT (32 CORE) 3-671-150-01 o CLAMP 3-796-015-01 s HIMELON SHEET 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-14 UP-CX2...
  • Page 107 SP Description A-1118-075-A s MOUNTED CIRCUIT BOARD, PSW-87 3-990-567-02 s GUIDE(T),EJECT A-1119-869-A s MOUNTED CIRCUIT BOARD, PE-42 A-1119-870-A s MOUNTED CIRCUIT BOARD, PE-43 A-8286-249-D s ASSY,EJECT GUIDE 7-685-871-01 s SCREW +BVTT 3X6 (S) 3-636-413-04 s ROLLER, PAPER GUIDE 7-15 UP-CX2...
  • Page 108 3 x 4 E2.3 3 x 6 BVTT 3 x 6 E3.0 E3.0 E3.0 E3.0 BVTT 3 x 6 PS2 x 5 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 7-16 UP-CX2...
  • Page 109 3-990-618-01 s GUIDE,CASSETTE BOTTOM 3-990-623-01 s SPRING,EXTENSION 3-669-596-01 s WASHER (2.3), STOPPER 7-624-105-04 s STOP RING 2.3, TYPE -E 7-624-106-04 s STOP RING 3.0, TYPE -E 7-628-253-15 s SCREW +PS 7-682-645-01 s SCREW +PS 3X4 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-17 UP-CX2...
  • Page 110 1011 1006 1005 E2.3 E2.3 E4.0 1007 E2.3 1017 BVTT 3 x 6 1005 E2.3 1006 1022 1022 E2.3 W2.3 E2.3 1020 E4.0 1007 1016 E3.0 BVTT BVTT 3 x 6 3 x 6 1001 To MEC-33 board 7-18 UP-CX2...
  • Page 111 1020 4-194-764-01 s FG,PAPER DRIVING 1021 4-259-837-01 s ROLLER(T),RIBBON 1022 4-272-130-01 s SPRING,EXTENSION 3-669-596-01 s WASHER (2.3), STOPPER 7-624-105-04 s STOP RING 2.3, TYPE -E 7-624-108-04 s STOP RING 4.0, TYPE -E 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-19 UP-CX2...
  • Page 112 3 x 6 1105 E3.0 1106 E3.0 MEC-33 BVTT 1101 3 x 6 board 1113 1102 1108 1108 1112 PS2 x 5 1108 1111 E3.0 1110 1103 1110 1116 BVTT 1116 BTP2.6 x 6 3 x 6 E3.0 7-20 UP-CX2...
  • Page 113 3-990-604-01 s STAY,BRUSH 1117 4-264-530-01 s SPRING,COMPRESSION 7-624-105-04 s STOP RING 2.3, TYPE -E 7-624-106-04 s STOP RING 3.0, TYPE -E 7-628-253-15 s SCREW +PS 7-685-533-19 s SCREW +BTP 2.6X6 TYPE2 N-S 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-21 UP-CX2...
  • Page 114 To MEC-33 board 1222 1201 To MEC-33 BVTT E3.0 board 3 x 6 1208 1202 1203 1213 3 x 4 3 x 4 1220 E5.0 1226 1216 1229 1210 E4.0 1218 1215 E3.0 1221 1228 E5.0 1219 E4.0 1213 7-22 UP-CX2...
  • Page 115 7-624-108-04 s STOP RING 4.0, TYPE -E 7-624-109-04 s STOP RING 5.0, TYPE -E 7-682-645-01 s SCREW +PS 3X4 7-682-947-01 s SCREW +PSW 3X6 7-682-950-01 s SCREW +PSW 3X12 7-685-871-01 s SCREW +BVTT 3X6 (S) 7-685-873-09 s SCREW +BVTT 3X10 (S) 7-23 UP-CX2...

  • Page 116: Packing Materials & Supplied Accessories

                    SIMPLIFIED CHINESE, KOREAN,                 GREEK, TURKISH)                DRIVER SETTING GUIDE (WINXV)                (JAPANESE, ENGLISH, FRENCH,                 GERMAN, ITALIAN, SPANISH,                 SIMPLIFIED CHINESE, KOREAN,                 GREEK, TURKISH)                MANUAL (INSTRUCTION)                (JAPANESE, ENGLISH, FRENCH,                 GERMAN, ITALIAN, SPANISH) 7-685-534-19 s SCREW +BTP 2.6X8 TYPE2 N-S 7-24 UP-CX2...

  • Page 117: Diagrams

    LED x 5 IC307 SENSOR HEAD FAN_ON/nOFF THERMAL HEAD CUTE3 X300 IC306 ROOM 20MHz CLOCK RIBBON X301 SOLENOID DRIVING PLUNGER ASSEMBLY 33MHz IC402 RIBBON CT-266 CT-267 CT-268 1-WIRE CONTROLLER C_IF IC100-IC103 AC-SW SW-REG SWITCHING REGULATOR AC IN +3.3V Overall UP-CX2...
  • Page 118 CT-268 I2C_CLK_DS2482 1-Wire 1-Wire GIO19 CN11 1-Wire 1-Wire POWER_SENS 1-Wire RIBBON 1-Wire POWER_ON/nOFF RM-207 VCONT CN10 1-Wire RBN_LED CN101 +3.3V-1 +3.3V-2 +3.3V-3 RM-210 +2.5V +1.6V RBN_TR2 CN20 HP-131 CN102 POWER_nON/OFF POSITION0 RM-208 POSITION1 CN30 CN70 CN103 CN10 RBN_TR +5.0V UP-CX2...

  • Page 119: Frame Wiring

    3.3v 3.3V-1 GIO37 GIO37 STM_EX2 nRESET DCM_0 DCM_1 DCM0_SB DCM_2 +5.0V DCM_3 DCM1_SB POWER_SW DCM_4 DCM_5 DCM2_SB DCM_6 DCM_7 DCM3_SB HEAD_FAN_nON/OFF UART_TxD1(EXT) UART_RxD1(EXT) KY-617 I2C_DATA_DS2482 I2C_CLK_DS2482 GIO19 POWER_SENS POWER_ON/nOFF VCONT CN600 +3.3V-1 +3.3V-2 +3.3V-3 +2.5V MA-140 +1.6V Frame Wiring UP-CX2...
  • Page 122 UP-CX2 (CN) Sony Corporation UP-CX2 (SY) J, E 2010. 11 08 9-968-775-01 ©2010...

Table of Contents