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ABB Discrete I/O Applications Manual
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ABB Discrete I/O Applications Manual

ABB Discrete I/O Applications Manual

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Summary of Contents for ABB Discrete I/O

  • Page 1 ROBOTICS Application manual Discrete I/O...
  • Page 2 Trace back information: Workspace 20A version a7 Checked in 2020-03-09 Skribenta version 5.3.033...
  • Page 3 Application manual Discrete I/O RobotWare 7.0.2 Document ID: 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    Information about I/O devices ................Using Discrete I/O devices .................. 3.2.1 Configuring ABB I/O device using RobotStudio ..........3.2.2 Configuring ABB I/O device using the FlexPendant ........Firmware upgrade ..................... Index Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 6 This page is intentionally left blank...

  • Page 7: Overview Of This Manual

    Overview of this manual Overview of this manual About this manual This manual describes the discrete I/O devices and contains instructions for the configuration. Usage This manual should be used during installation and configuration of the discrete I/O devices. Who should read this manual? This manual is intended for •...
  • Page 8 Released with RobotWare 7.0.1. • Updated the section Coil neutralization on page Released with RobotWare 7.0.2. • Updated the section Connecting the EtherNet/IP network on page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 9: Product Documentation

    Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
  • Page 10 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 11: Safety

    The integrator of the robot system is responsible for the safety of the robot system. Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 12: Network Security

    ABB Ltd and its entities are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 13: Introduction

    1 Introduction General Discrete I/O is a modular, compact, and scalable I/O system that consists of a base device, which is the minimum configuration, and add-on devices. Up to four add-on devices can be controlled by each base device with maintained performance, and any combination of add-on devices is supported.
  • Page 14 This page is intentionally left blank...

  • Page 15: Hardware Overview

    The main dimensions for the I/O devices are 75x36x101 (Length x Width x Height). Additional parts Spare part no. Description 3HAC060919-001 Connectors digital base/add-on 3HAC060925-001 Connectors analog add-on 3HAC060926-001 Connectors relay add-on 3HAC062073-001 DIN bracket Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 16: Installing Base Devices

    References on page Action Note DANGER Before commencing any work inside the cabinet make sure that the main power has been switched off. Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 17 Removing base devices Action Note DANGER Before commencing any work inside the cabinet make sure that the main power has been switched off. Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 18 DANGER Before commencing any work inside the cabinet make sure that the main power has been switched off. Disconnect all connectors. Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 19 Leave the DIN bracket attached to the rail. xx1700000276 Remove the DIN bracket from the new device. xx1600002039 Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 20 The process power supply must always be supplied separately to each base device. CAUTION Connecting the process power supply in parallel or through the logical power supply connector may damage the device. Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 21: Installing Add-On Devices

    Clean the optical interface on both the base device and the add-on from dirt or dust using a soft cloth. xx1700000277 Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 22 Connect wires to the inputs and outputs as re- quired. Configure the device, see Using Discrete I/O devices on page Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 23 DANGER Before commencing any work inside the cabinet make sure that the main power has been switched off. Disconnect all connectors. Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 24 Reconnect all connectors. Fit the spare DIN bracket to the removed device. Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 25: Connecting The Ethernet/Ip Network

    Port to the robot's private network. Intended to be used by service personnel to connect to the com- puter, that is, not for other connections. Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 26: I/O Device Descriptions

    Status LED descriptions on page LED label Description DO 1-16 Digital outputs DI 1-16 Digital inputs Power Network status Module status Ethernet Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 27 The Power LED flashes red default values. once. Long press and hold (>10 Factory reset. The Power LED flashes red sec) two times. Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 28 Use a straightened out paper clip or a similar blunt object to carefully press the reset button. Using sharp objects or pressing with force may damage the reset button. Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 29: Dsqc1031 Digital Add-On

    LEDs, see Status LED descriptions on page LED label Description DO 1-16 Digital outputs DI 1-16 Digital inputs Power Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 30 14 - DI12 4 - DI05 13 - DI13 3 - DI06 12 - DI14 2 - DI07 11 - DI15 1 - DI08 10 - DI16 Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 31: Dsqc1032 Analog Add-On

    The DSQC1032 device has the following status LEDs. For more information about the status LEDs, see Status LED descriptions on page LED label Description Power Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 32 10 - AI4 1 - GND 9 - GND X2 Logic and process 2 - PWR 4 - PWR power 1 - GND 3 - GND Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 33: Dsqc1033 Relay Add-On

    LEDs, see Status LED descriptions on page LED label Description RO 1-8 Relay outputs DI 1-8 Digital inputs Power Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 34 7 - DI7 1 - DI4 6 - DI8 X3 Logic and process 2 - PWR 4 - PWR power 1 - GND 3 - GND Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 35: Status Led Descriptions

    LED color Description Remedy/cause No link is established. GREEN steady Link is established. GREEN flashing There is activity on this port. Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 36 LEDs are working properly. The test runs as follows: Order LED action NS LED is switched Off. Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 37 NS LED is switched On green for approx. 0.25 seconds. NS LED is switched On red for approx. 0.25 seconds. NS LED is switched On green. Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 38: Technical Data

    Input voltage level Lo -30 - 5 V Input voltage level Hi 15 - 30 V Typ switch voltage 10 V Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 39 1 kOhm Surge protected Short circuit protection Delay time 2 ms Relay outputs Description Data Note Max switching voltage 230 VAC Max switching current Isolation Reinforced Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 40: Coil Neutralization

    Clamping with an RC circuit R 100 ohm, 1W C 0.1 - 1 mF >500 V max. voltage, 125 V nominal voltage. +24 V DC xx0100000165 Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 41: Software Overview

    3.1 Information about I/O devices General To use the ABB I/O devices, plug-in the base device and the add-on devices to the controller through the Ethernet cable. Then configure the I/O device by using RobotStudio or FlexPendant. For more information on configuring the I/O device,...

  • Page 42: Using Discrete I/O Devices

    I/O device. 1 Start RobotStudio and connect to the OmniCore controller. Request write access. 2 The discrete I/O device not yet configured is connected to the private network. The detected I/O device name appears. xx1700000263 3 Right-click the detected I/O device and click Configure.
  • Page 43 3 Software overview 3.2.1 Configuring ABB I/O device using RobotStudio Continued In the I/O System tree, right-click the discrete I/O device and select Configure. The Configure I/O Device dialog box appears. xx1700000264 4 In the Configure I/O Device dialog box: •...
  • Page 44 3 Software overview 3.2.1 Configuring ABB I/O device using RobotStudio Continued xx1700000265 5 Restart the controller. Updating the existing Discrete I/O device It is required to update the I/O configuration of the base I/O device when an add-on I/O device is attached or removed.
  • Page 45 3 Software overview 3.2.1 Configuring ABB I/O device using RobotStudio Continued 3 Right-click the modified I/O device and click Configure. In the I/O System tree, right-click the I/O device to be updated and select Configure. xx1700000264 The Configure I/O Device dialog box appears.
  • Page 46 1 Start RobotStudio and connect to the OmniCore controller. Request write access. 2 A new discrete I/O device is connected to the private network using Plug & Produce interface. The detected I/O device appears. xx1700000263 3 In the Configure I/O Device dialog box: •...
  • Page 47 3 Software overview 3.2.1 Configuring ABB I/O device using RobotStudio Continued xx1700000554 4 Click OK. 5 Restart the controller. Note If a faulty add-on I/O device is replaced with another add-on I/O device of same type, there is no need to update configuration of the base I/O device.
  • Page 48 3 Software overview 3.2.1 Configuring ABB I/O device using RobotStudio Continued 2 In the I/O System tree, right-click the target I/O device to be identified and select Identify. xx1700000646 3 The PWR (Power) and NS (Network Status) LED of the physical base I/O device flashes to identify the I/O device in the controller.

  • Page 49: Configuring Abb I/O Device Using The Flexpendant

    FlexPendant. Configuring a Discrete I/O device Use this procedure to configure a new Discrete I/O device on the FlexPendant. 1 Start the FlexPendant and connect to the OmniCore controller. 2 On the start screen, tap I/O, and then select I/O Devices from the menu.
  • Page 50 3 Software overview 3.2.2 Configuring ABB I/O device using the FlexPendant Continued 4 The I/O Modernization window is displayed. xx1900000919 Enter the device name in the Configure New Device option, and then tap Apply. 5 Tap OK to the question The changes will not take effect until the controller is restarted.
  • Page 51 3 Software overview 3.2.2 Configuring ABB I/O device using the FlexPendant Continued 3 The I/O Modernization window is displayed. xx1900000920 Enter the device name in the Update device option, and then tap Apply. 4 The I/O device is configured and a restart is required. Tap OK.

  • Page 52: Firmware Upgrade

    Upgrade firmware from RobotStudio 1 Set the OmniCore controller in manual mode. 2 If the device is in the running state, deactivate Discrete I/O on the FlexPendant: a On the start screen, tap I/O, and then select I/O Devices from the menu.
  • Page 53 4 Select the I/O device and and tap Firmware Update. Note Firmware upgrade is not possible if the state of the selected I/O device is Running. Continues on next page Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 54 The firmware is upgraded and a message is displayed. Note The Upgrade button is enabled only if a new version is detected either in the default firmware path or in a browsed path. Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.

  • Page 55: Index

    11 system integrator requirements, 11 I/O device hardware overview, 15 updating I/O device, 44 updating existing I/O device, 44 industrial network upgrade firmware, 52 Application manual - Discrete I/O 3HAC070208-001 Revision: C © Copyright 20192020 ABB. All rights reserved.
  • Page 58 PuDong District SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics and Motion 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 20192020 ABB. All rights reserved. Specifications subject to change without notice.

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