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Power Max™ 1028LXE Snowthrower
Model No. 38640—Serial No. 260000001 and Up
Introduction
Read this information carefully to learn how to operate and
maintain your product properly and to avoid injury and
product damage. You are responsible for operating the
product properly and safely.
You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a dealer,
or to register your product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 identifies the
location of the model and serial numbers on the product.
Write the numbers in the space provided.
1
Figure 1
1. Model and serial number location
Model No.
Serial No.
This manual identifies potential hazards and has safety
messages identified by the safety alert symbol (Figure 2),
which signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Figure 2
1. Safety alert symbol
© 2005—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
This manual uses 2 other words to highlight information.
Important calls attention to special mechanical information
and Note emphasizes general information worthy of special
attention.
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
This spark ignition system complies with Canadian
ICES-002
The enclosed
for information regarding the US Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance,
and warranty. Replacements may be ordered through
the engine manufacturer.
G000982
Register at www.Toro.com.
Form No. 3353-934 Rev A
Operator's Manual
Warning
CALIFORNIA
Proposition 65 Warning
Engine Owner's Manual
Original Instructions (EN)
Printed in the USA
All Rights Reserved
is supplied
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Table of Contents
Related Manuals for Toro 38640
Summary of Contents for Toro 38640
- Page 1 Authorized Service Dealer or Toro Customer Service and have the model and This spark ignition system complies with Canadian serial numbers of your product ready. Figure 1 identifies the ICES-002 location of the model and serial numbers on the product.
- Page 2 Safety Caution: Improper use may result Before Operating in loss of finger, hands, or feet. Read and understand the contents of this manual before operating the snowthrower. There is a high-speed Become familiar with all controls and know impeller close to the how to stop the engine quickly.
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Page 3: Maintenance And Storage
Stop the engine whenever you leave the operating position, before unclogging the auger/impeller housing The following list contains safety information specific to or discharge chute, and when making any repairs, Toro products or other safety information that you must adjustments, or inspections. know. •... -
Page 4: Safety And Instructional Decals
• Do not smoke while handling gasoline. • Purchase only genuine Toro replacement parts and • Do not touch the engine while it is running or soon accessories. after it has stopped because the engine may be hot enough to cause a burn. -
Page 5: Loose Parts
Tecumseh Part No. 37119 Tecumseh Part No. 35077 1. Key ignition 5. Increasing scale 2. Engage to start the engine 6. Slow 3. Disengage to stop the engine 7. Stop the engine 4. Fast 108-2967 Setup Loose Parts Use the chart below to verify that all parts have been shipped. Step Qty. -
Page 6: Installing The Upper Handle
1. Installing the Upper Handle 2. Installing the Wheel Clutch Cable Ends Note: Do not remove the rubber band until you have installed the upper handle. 1. Unwrap the cable ends from the lower handle (Figure 5). 1. Lift and rotate the upper handle and position it over the lower handle (Figure 3). - Page 7 4. Pull the cable jacket down gently until the wheel clutch 3. Remove the hairpin cotter and the outer washer from lever is down and the slack is out of the cable, then the trunnion on the upper end of the speed control rod tighten the cable clamp nut securely (Figure 8).
- Page 8 Note: For easier installation, look down through the opening in the speed selector (Figure 13). G000988 Figure 13 G000990 1. Speed selector Figure 15 5. Align the holes in the nested ends of the rods and insert 4. Installing the Chute Control 2 carriage bolts (in the loose parts bag) through the short rod from the left side of the snowthrower (from the operating position).
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Page 9: Filling The Engine With Oil
5. Connecting the Wire to the Headlight 1. Insert the wire connector on the loose end of the wire straight into the back of the headlight until it is securely in place (Figure 17). G000993 Figure 18 2. Install the dipstick securely. Note: Do not spill oil around the oil fill tube;... -
Page 10: Product Overview
Product Overview Operation Note: Determine the left and right sides of the machine from the normal operating position. Freewheeling or Using the Self-propel Drive You can operate the snowthrower with the self-propel feature engaged or disengaged (freewheeling). To freewheel, slide the wheels inward and insert the axle pins through the outer axle holes, but not through the wheel hubs (Figure 21). -
Page 11: Starting The Engine
Fill the fuel tank with fresh unleaded regular gasoline from a major name-brand service station (Figure 23). Important: To reduce starting problems, add fuel stabilizer to the fuel all season, mixing it with gasoline less than 30 days old. Do not add oil to the gasoline. 1/2 inch (1.3 cm) G001005 Figure 26... -
Page 12: Stopping The Engine
Stopping the Engine 7. Start the snowthrower using the recoil starter or the electric starter (Figure 30). 1. Move the throttle to the Stop position (Figure 31). G001009 Figure 31 2. Wait for all moving parts to stop before leaving the operating position. - Page 13 2. To stop the traction drive, release the traction lever. 3. Check to ensure that the speed selector operates properly: • If the snowthrower does not move or moves forward when it is in Position R1, remove the trunnion from the speed selector lever, turn the trunnion downward (clockwise) on the speed G001308 control rod, then install the trunnion.
- Page 14 Important: When you engage both the auger/impeller lever and the traction lever, the traction lever locks the auger/impeller lever down, freeing your right hand. To release both levers, simply release the left hand (traction) lever. 3. If the auger and impeller continue to rotate when you release the auger/impeller lever, do not operate the snowthrower.
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Page 15: Preventing Freeze-Up
Unclogging the Discharge Operating Tips Chute If the auger/impeller is running but there is no snow coming out of the discharge chute, the discharge chute may When the snowthrower is in operation, the impeller be clogged. and auger can rotate and cut off or injure hands and feet. -
Page 16: Recommended Maintenance Schedule(S)
Important: You can find more information about maintaining and servicing your snowthrower at www.Toro.com. Important: Refer to your engine operator’s manual for additional maintenance procedures. For engine adjustments, repairs, or warranty service not covered in this manual, contact an Authorized Tecumseh Servicing Dealer. -
Page 17: Checking The Engine Oil Level
Checking the Engine Oil Level 4. Ensure that the scraper is 1/8 inch (3 mm) above and parallel to a level surface. Each time before using the snowthrower, check the oil level Note: If the pavement is cracked, rough, or uneven, in the engine crankcase. - Page 18 4. If the auger/impeller cable is not properly adjusted, do the following steps: 5. Loosen the jam nut (Figure 48). G001021 Figure 45 1. Jam nut 2. Turnbuckle Checking and Adjusting the Auger/Impeller Cable G001024 Check and adjust the auger/impeller cable after the first 2 operating hours, then yearly thereafter.
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Page 19: Changing The Engine Oil
4. Check the oil level in the gearbox. The oil should be at the point of overflowing at the filler opening. 5. If the oil level is low, add GL-5 or GL-6, SAE 85-95 EP transmission oil to the gearbox until the point of overflow. -
Page 20: Replacing The Drive Belts
If the auger/impeller drive belt or the traction drive belt becomes worn, oil-soaked, or otherwise damaged, go to www.Toro.com for additional service information or have an Authorized Service Dealer replace the belt. Replacing the Headlight Bulb Use a GE 892 16W halogen light bulb. Do not touch the... - Page 21 G001033 Figure 58 3. Remove the bulb straight out from the back of the headlight (Figure 59). G000992 Figure 62 G001034 Figure 59 4. Insert a new bulb into the back of the headlight (Figure 60). G001035 Figure 60 5. Turn the base of the bulb clockwise until it is snug (Figure 61).
- Page 22 Storage 2. Install the spark plug by hand and then torque it to 15 ft-lb (20.4 N·m). 3. Connect the spark plug wire. 4. Perform the annual maintenance procedures as given in • Gasoline vapors can explode. the Recommended Maintenance Schedule. •...
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Page 23: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action Electric starter does not turn 1. The power cord is 1. Connect the power cord (electric-start models only) disconnected at the outlet or to the outlet and/or the the snowthrower. snowthrower. 2. The power cord is worn, 2. - Page 24 6. The auger/impeller drive belt 6. Install and/or adjust the is loose or is off the pulley. auger/impeller drive belt; refer to www.Toro.com for servicing information or take the snowthrower to an Authorized Service Dealer. 7. The auger/impeller drive belt 7.
- Page 28 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer.