DIGITAL FULL COLOR MULTIFUNCTIONAL SYSTEM OPTION SADDLE STITCH FINISHER PUNCH MODULE PAPER PASS UNIT MX-FNX2 AR-PN1A/B/C/D MX-RBX1 MODEL CONTENTS PRODUCT OUTLINE ........1-1 SPECIFICATIONS.
Quantity of paper to be stapled 10 sets (6 to 10 sheets), 20 sets (1 to 5 sheets) D. Consumable parts Name Content Life Product name Staple cartridge Staple cartridge x 3 5000 x 3 AR-SC2 MX-FNX2/AR-PN1/MX-RBX1 SPECIFICATIONS 2 – 1...
Cable connection from the finisher Control: Controlled by the communication command from the main unit through the finisher. Installation/maintenance Installed by service personnel Optional detection Auto detection supported Packaged items Parts for mounting, installation cautionary note MX-FNX2/AR-PN1/MX-RBX1 SPECIFICATIONS 2 – 2...
Paper exit roller Book making tray Process tray stopper Bundle transport roller Transport roller Book making exit roller Punch section (Option) Paper folding roller Paper exit belt Paper pushing plate Bundle exit roller MX-FNX2/AR-PN1/MX-RBX1 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 – 1...
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Paper exit front roller Paper exit front roller Inlet port rear roller Inlet port rear roller shaft Inlet port roller Inlet port roller Reverse flapper Paper exit roller Upper guide flapper MX-FNX2/AR-PN1/MX-RBX1 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 – 2...
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Front door closed: "H" FJSW Joint switch Printer connected: "H" FSSSW Staple safety switch Oscillation guide closed: "H" Bookbinding clutch When drive is transmitted: "H" FMLD Tray middle sensor Tray middle detected: "H" MX-FNX2/AR-PN1/MX-RBX1 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 – 3...
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Interface reverse path solenoid Drive of the flapper which selects the path in the finisher and the reverse path FJFM Interface fan Temperature rise protection fan in the finisher inlet port section MX-FNX2/AR-PN1/MX-RBX1 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 – 4...
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Side resist photo sensor PCB Punch horizontal resist and punch timing detection FPSD1 – 4 Side resist LED PCB FPDD Dust full photo sensor PCB Punch dust full detection Dust full LED PCB MX-FNX2/AR-PN1/MX-RBX1 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 – 5...
Sensor IC11 Communication Saddle section Punch unit (option) drive system Interface pass Sensor drive system Punch controller Motor *: The position of delivery is shifted to the front/rear for each stack to assist sorting. MX-FNX2/AR-PN1/MX-RBX1 OPERATIONAL DESCRIPTION 5 – 1...
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FFDDW N. O. CN68-2 CN8-4 Front door switch When the front FRONT SW door is closed, ‘1’. FSSSW Stapler safety N. O. CN66-2 CN8-2 switch When the swing guide is closed, ‘1’. STPLSAFE SW MX-FNX2/AR-PN1/MX-RBX1 OPERATIONAL DESCRIPTION 5 – 2...
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"0" when the interface CNFJ1- CN73C-7 CN21-7 transport cover is open. LVL_C_S CN73D-2 CN73B-8 Interface transport CNFJ1-2 CN73B- CNFJ5 motor +24V CNFJ1-2 CN19- CN73D-9 The pulse signal is switched depending on the motor RPM. FJPM +24V MX-FNX2/AR-PN1/MX-RBX1 OPERATIONAL DESCRIPTION 5 – 3...
The machine stacks sheets coming from its host machine on the processing tray. When the number of sheets stacked on the pro- cessing tray reaches a specified value, the finisher staples them delivers the stapled stack to the delivery tray. Tray Paper MX-FNX2/AR-PN1/MX-RBX1 OPERATIONAL DESCRIPTION 5 – 4...
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CN10 Bundle exit motor Stepping motor CN13 FFJM Alignment plate motor Stepping motor (front) FRJM Alignment plate motor Stepping motor (rear) FFSM Staple motor Brush DC motor FJPM Interface transport motor Stepping motor CN21 MX-FNX2/AR-PN1/MX-RBX1 OPERATIONAL DESCRIPTION 5 – 5...
Motor Symbol Remarks Moves the stapler. Staple shift motor — Performs stapling operation Staple motor FFSM — Stapler (Deliver direction) Paper stack Staple shift motor (FSM) Light-shielding plate Staple shift home position sensor (FSTHPD) MX-FNX2/AR-PN1/MX-RBX1 OPERATIONAL DESCRIPTION 5 – 7...
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The stapler first staples a paper stack at the rear stapling posi- tion and then staples it at the front stapling position. Standby position Stapler Stapling position Stopper Feed direction Stapling position MX-FNX2/AR-PN1/MX-RBX1 OPERATIONAL DESCRIPTION 5 – 9...
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(FFM) until the paper stack reaches the folding position. bind delivery rollers deliver the paper stack to the bind tray. Stack feed roller (upper) Bind delivery rollers Stack feed roller (lower) Paper fold rollers MX-FNX2/AR-PN1/MX-RBX1 OPERATIONAL DESCRIPTION 5 – 11...
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Staple drive home position 50msec sensor (FSHPD) Bookbinding position sensor (FFPD) Bookbinding roller home position sensor (FFRHPD) Bookbinding clutch (FFC) Bookbinding home position sensor (FFHPD) Bookbinding paper sensor (FFED) : CW rotation : CCW rotation MX-FNX2/AR-PN1/MX-RBX1 OPERATIONAL DESCRIPTION 5 – 12...
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(LED1 through LED4, PT1 through PT4) are used as horizontal registration sen- sors (FPSD1 through FPSD4) to detect the rear position of sheets when punching holes. MX-FNX2/AR-PN1/MX-RBX1 OPERATIONAL DESCRIPTION 5 – 13...
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(punch CCW rotation by 180°/ half circumference of the punch shaft. home position) 90°/punch at upper limit) punch back at initial position) The punching operation takes place as follows when making two holes in two sheets of paper: MX-FNX2/AR-PN1/MX-RBX1 OPERATIONAL DESCRIPTION 5 – 14...
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B5R. FPHPD FFPD : Entry paper sensor : Alignment tray sensor FFPD : Bookbinding position sensor FPHPD : Punch home position sensor MX-FNX2/AR-PN1/MX-RBX1 OPERATIONAL DESCRIPTION 5 – 15...
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Staple Jam The staple drive home position sensor (FSHPD) does not go OFF 600 msec after the stapler is driven. Or, it does not return to its home position (where the sensor goes ON). MX-FNX2/AR-PN1/MX-RBX1 OPERATIONAL DESCRIPTION 5 – 16...
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Logic system b. Protective Mechanisms The 24-V system used to drive the punch motor (FPNM) and the punch horizontal registration motor (FPSM) is equipped with a built-in fuse which melts in the presence of overcurrent. MX-FNX2/AR-PN1/MX-RBX1 OPERATIONAL DESCRIPTION 5 – 17...
Remove the rear cover. (See (3).) Open the upper cover, and remove the cover band. (2) Front Cover Open the front door, and remove the knob. Detach the processing cover, and remove the upper cover. MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 1...
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(6) Upper Right Cover, Middle Right Cover Remove the front cover. (See (2).) Remove the rear cover. (See (3).) Open the upper cover, then remove the upper right cover and the middle right cover. MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 2...
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Gear [13] Turn the gear [16] to align the round hole in the staple driver gear with the round hole [17] at the back. Timing belt Gear [16] [17] MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 3...
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The paper fold rollers [1] and saddle cam [2] must be posi- tioned as shown below. [21] 11) With the gears and cam fixed, install the timing belt [22] on gears [23] and [24]. [23] [22] [24] MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 4...
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Turn the fold jam releasing dial assembly [4] to move the paper retaining plate assembly [5] to the inside. Remove the stop ring [6], and detach the timing belt [7]. Disconnect the two connectors [8]. MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 5...
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Remove the two screws [15], and slide the processing tray assembly [16] to the rear; then lift it to detach. Separate the processing tray assembly [5] and the paddle assembly [6] as shown. [16] [15] MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 6...
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Remove the three screws [5], and detach the feed motor unit [10] [6]. [13] Remove the screw [15], and free the claw [17] of the harness guide from the long angle [16] of the base plate. [15] [17] [16] MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 7...
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Remove the screw [9], and detach the inlet sensor [10]. Push up the stack delivery roller (upper) [4] from below to free 10) Remove the lower paper guide [11]. the stack deliver roller (upper) [4] from the shaft [5]. [10] [11] MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 8...
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Push up the safety guide [4] from below to free one side of the safety guide [4] from the shaft [5]. Remove the screw [5], and detach the paper guide (front) [7] while freeing the two claws [6]. MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 9...
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[6] is in view through the round hole. Remove the fixing screw [7]. NOTE: Be sure to mount them so that the edges [17] of the claws of the delivery belts are flush. [17] MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 10...
Remove the paper pass unit. * Install the interface fan so as the side with the label (A) comes to the direction illustrated. Remove the paper transport unit entry sensor. MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 11...
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Adjustment reference ± 0.5 Remove each parts, then remove the entry roller. Remove each parts, then remove the entry reverse pass sole- noid. MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 12...
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Remove the bottom cover. (See (4).) Remove the front cover. (See (6).) Remove each parts, and remove the reverse flapper. Remove the upper guide unit. (See (7).) Remove each parts, and remove the pre entry roller. MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 13...
(2) Removing the Punch Horizontal Registration Motor Disconnect connector [1]. Remove the harness [3] from the harness guide [2]. Remove the two screws [4] to remove the punch horizontal registration motor [5]. MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 14...
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Remove the screw [7] and sensor support plate [8]. 10) Remove the four screws [14] to remove the upper transmission sensor unit [15] and lower transmission sensor [16]. [15] [14] [14] [16] [14] MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 15...
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(2) Horizontal Registration Photosensor PCB Remove the punch motor. (See A.(1).) Remove the screw [1]. Remove the harness [3] from the harness guide [2] on the PCB, then detach the PCB cover [4]. MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 16...
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Remove the two screws [1] to remove the PCB film [2]. Disconnect the connector [3] to remove the waste-full photo- sensor PCB [4]. (5) Waste Full LED PCB Remove the screw [1]. Disconnect the connector [2] to remove the waste-full LED PCB [3]. MX-FNX2/AR-PN1/MX-RBX1 DISASSEMBLY AND ASSEMBLY 6 – 17...
Sensors Discharge brush Staple unit Replacement reference: Replace the unit at every 100K staple. Punch unit Replacement reference: Replace the unit at every 1000K. Staple cartridge User replacement for every 5000pcs. 1 1 1 MX-FNX2/AR-PN1/MX-RBX1 MAINTENANCE 7 – 1...
Press SW1002 or SW1003 on the punch controller PCB. A press will automatically adjust the sensor output. • The adjustment is over when all LEDs on the punch control- ler PCB are ON: LED1001, LED1002, LED1003. Shift all bits of DIPSW1001 to OFF. MX-FNX2/AR-PN1/MX-RBX1 ADJUSTMENTS 8 – 1...
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0.04374mm registration) of necessary. center adjustment Staple 2-position binding 0 - 100 0.04374mm pitch adjustment Punch center position 47 - 53 adjustment (FR direction) Punch hole position 0 - 100 0.105mm adjustment (paper feed direction) MX-FNX2/AR-PN1/MX-RBX1 ADJUSTMENTS 8 – 2...
Paddle motor (FPM) operation abnormality PCU PCB. Case Cause Motor lock Motor rpm abnormality Overcurrent to the motor Console finisher control PCB trouble Check and Use DIAG (SIM3-3) to check the motor remedy operation. MX-FNX2/AR-PN1/MX-RBX1 SELF DIAG MESSAGE AND TROUBLE CODE 9 – 1...
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Use DIAG (SIM3-3) to check the motor Motor rpm abnormality remedy operation. Overcurrent to the motor Console finisher control PCB trouble Check and Use DIAG (SIM3-3) to check the motor remedy operation. MX-FNX2/AR-PN1/MX-RBX1 SELF DIAG MESSAGE AND TROUBLE CODE 9 – 2...
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Console finisher punch backup RAM data trouble (AR- PN1A/B/C/D) Phenomenon Detail Punch unit backup RAM contents are disturbed. Case Cause Punch control PCB trouble Malfunction by noise Check and Replace the punch control PCB. remedy MX-FNX2/AR-PN1/MX-RBX1 SELF DIAG MESSAGE AND TROUBLE CODE 9 – 3...
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3). Staple motor (FFSM), Finisher controller Try replacing the staple motor (FFSM). Is the problem End. corrected? Replace the finisher controller PCB. MX-FNX2/AR-PN1/MX-RBX1 SELF DIAG MESSAGE AND TROUBLE CODE 9 – 4...
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Is there mechanical trapping in the path of the alignment Correct the mechanical plate? mechanism. Alignment motor (rear; FRJM), Finisher Try replacing the alignment motor (rear; FRJM). End. controller PCB Is the problem corrected? Replace the finisher controller PCB. MX-FNX2/AR-PN1/MX-RBX1 SELF DIAG MESSAGE AND TROUBLE CODE 9 – 5...
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(FPSM) Replace the punch horizontal registration motor (FPNM). Punch controller PCB, Finisher Try replacing the punch controller PCB. Is the problem End. controller PCB corrected? Replace the finisher controller PCB. MX-FNX2/AR-PN1/MX-RBX1 SELF DIAG MESSAGE AND TROUBLE CODE 9 – 6...
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Power supply Measure the voltage between CN14-5 (+) and CN4-3 (-) on Replace the punch controller the finisher controller PCB. Is it 24 VDC? PCB. Replace the finisher controller PCB. MX-FNX2/AR-PN1/MX-RBX1 SELF DIAG MESSAGE AND TROUBLE CODE 9 – 7...
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Case 4 Cause Control PWB trouble Check & If the sensor level varies but the phenomenon Remedy remains when each sensor is turned ON/OFF, replace the control PWB. MX-FNX2/AR-PN1/MX-RBX1 SELF DIAG MESSAGE AND TROUBLE CODE 9 – 8...
補修部品のランク付 市場における補修部品の在庫管理が、適正に運営出来る手助けとなることを、目的とします。 Aランク : メンテナンスパーツ、メンテナンスパーツには入っていないがメンテナンスパーツに近い消耗パーツ。 Bランク : 性能・機能パーツ(センサー、クラッチ等の電気パーツ) 、消耗パーツ。 Eランク : 基板含むユニットパーツ。 Dランク : 整備パーツ(外装、パッキング、同梱パーツ) 。 Cランク : 上記ランク以外のパーツ(基板の子部品を除いたもの) 。 DEFINITION Rank A : Maintenance parts, and consumable parts which are not included in but closely related to maintenance parts Rank B : Performance/function parts (sensors, clutches, and other electrical parts), consumable parts Rank E : Unit parts including PWB Rank D : Preparation parts (External fitting, packing, parts packed together)
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外装カバー (Exteriors Covers,Panels etc.) PRICE RANK PART PARTS CODE DESCRIPTION MARK RANK JAM 処理ノブ 1 0CW4A18857000 JAM CLEANING KNOB 2 0CW4144P202// 後カバー REAR COVER 3 0CW4144P726// フレーム JAM カバー FRAME JAM COVER 4 0CW4144P210// ラッチハンドル LATCH HANDLE 5 0CW4144K502// インターフェイスハーネス INTERFACE HARNESS 6 0CWFC25827000 クリップ...
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外装カバー (Exteriors Covers,Panels etc.) (JS1) (CN1) TO Puncher Unit (CN20) FIGURE 5 TO FIGURE 4 (CN2) (CN21) TO FIGURE 3 TO FIGURE 3 71 72 TO FIGURE 4 SEE FIGURE 9 TO FIGURE 3 TO FIGURE 3 TO FIGURE 3 FCP08972 –...
梱包 & 付属品 (Packing Material & Accessories)[AR-PN1] PRICE RANK PART PARTS CODE DESCRIPTION MARK RANK ホールスルー袋 A 1 0CW2111P021// VINYL BAG A 2 0CW1020K435// パット組品 SH PAD SET 3 0CW1020P832// ポリ袋 E VINYL BAG E 4 0CW1020K375// ASM-I/F ハーネス ASM-I/F HARNESS 5 0CW1020P827// パッキングケース...
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前カバーユニット (FRONT COVER UNIT)[MX-RBX1] PRICE RANK PART PARTS CODE DESCRIPTION MARK RANK フロントカバー 1 0CW4145P019// Front cover 2 0CW040100FWBB ビス Screw(040100FWBB) 3 0CW4145P319// ラッチバネ Ratch spring 4 0CW4145P009// ラッチ F cover ratch 5 0CW4145P005// 取っ手リンクレバー Cover sub ratch 6 0CW4145P029// ユニット開閉リンクレバー...
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梱包 & 付属品 (PACKING MATERIAL & ACCESSORIES)[MX-RBX1] PRICE RANK PART PARTS CODE DESCRIPTION MARK RANK 個装ケース 0CW4145P401// Packing case(for JAPAN) 0CW4145P407// 個装ケース Packing case(except JAPAN) 3 0CW2216P524// ビニールブクロ A ( アナアキ ) Vinyl bag(470×800mm) 5 0CW2148P093// ビニールブクロ アナアキ Vinyl bag(900×800mm) 9 0CW616371//// ビニールブクロ...
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索引 (Index) PRICE R. PARTS CODE NEW P/R PRICE R. 0CW4113P243// AE DS PARTS CODE NEW P/R 0CW4113P352// 11- 49 AG DX 0CW4113P643B/ 11- 35 AR EQ 0CW4114P048B/ 10- 23 0CW020100SCH/ AA DD 0CW4114P352// 11- 33 AH DX " 23- 29 AA DD 0CW4114P401// 11- 70...
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PRICE R. PRICE R. PARTS CODE NEW P/R PARTS CODE NEW P/R 0CW4144P433// 2- 40 AY FQ 0CW4145P306// 0CW4144P445// 5- 28 AH DX 0CW4145P307// 0CW4144P469// 2- 84 0CW4145P308// 0CW4144P705// 0CW4145P309// AG DX 0CW4144P726// AY FQ 0CW4145P311// 23- 17 0CW4144P727// 0CW4145P312// 2- 26 BE GN 22- 18...
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PRICE R. PRICE R. PARTS CODE NEW P/R PARTS CODE NEW P/R 0CW4A17262000 AE DS 0CW4A17362000 14- 16 0CW4A17263000 AE DS 0CW4A17363000 12- 17 AH DX 0CW4A17264000 7- 13 0CW4A17364000 12- 18 0CW4A17265000 3- 29 0CW4A17365000 14- 19 0CW4A17266000 10- 62 AE DS 0CW4A17366000 11- 23...
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PRICE R. PRICE R. PARTS CODE PARTS CODE NEW P/R NEW P/R 0CW4A17515000 0CW4A18327000 13- 55 0CW4A17516000 0CW4A18328000 8- 25 AK DX 13- 83 0CW4A17517000 3- 14 AE DS 0CW4A18329000 13- 37 0CW4A17519000 10- 16 AR EQ 0CW4A18330000 12- 38 0CW4A17523000 3- 17 0CW4A18331000...
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PRICE R. PRICE R. PARTS CODE NEW P/R PARTS CODE NEW P/R 0CW4B10740000 15- 53 AE DS 0CW61637///// 17- 16 0CW4B10742000 15- 50 0CW616371//// 0CW4B10743000 15- 27 " 0CW4B10744000 15- 44 0CWCLP00010// 1- 55 0CW4B10746000 15- 47 0CWE312001475 0CW4B10754000 0CWE314000784 15- 43 23- 15 AP EQ...
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PRICE R. PRICE R. PARTS CODE PARTS CODE NEW P/R NEW P/R 0CWHW030FNS// 22- 26 0CWXD32200142 3- 501 0CWHW050FZS00 " 13- 82 7- 502 0CWHW080FWS// 1- 54 " 8- 501 0CWNSBLT00333 23- 25 AS EQ 0CWXD32300122 16- 506 0CWNSBLT00338 23- 19 AS EQ 0CWXD32300142 14- 504...
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LEAD-FREE SOLDER The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” solder. The alphabet following the LF mark shows the kind of lead-free solder. Example: <Solder composition code of lead-free solder> Solder composition Solder composition code Solder composition...
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CAUTION FOR BATTERY REPLACEMENT (Danish) ADVARSEL ! Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandoren. (English) Caution ! Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer.