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Sony XBR-65HX925 Service Manual
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Sony XBR-65HX925 Service Manual

Lcd digital color tv
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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL
XBR-65HX925
XBR-65HX925
ORIGINAL MANUAL ISSUE DATE: 8/2011
REVISION DATE
8/19/2011
1/17/2012
9-883-857-52
COMMANDER
RM-YD058
RM-YD058
CONFIDENTIAL
ELECTRICAL SERVICE MANUAL
INTERNAL ONLY
SUBJECT
Original Manual Release Date.
Added Warnings and Caution information.
Added Safety-Related Warning information.
Updated Safety Check-Out information. Reissue entire manual.
AZ2-F
DESTINATION
LEVEL
CHILE
CONFIDENTIAL
VENEZUELA
LCD DIGITAL COLOR TV
CHASSIS
3

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  • Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: AZ2-F SERVICE MANUAL CHASSIS MODEL COMMANDER DESTINATION LEVEL XBR-65HX925 RM-YD058 CHILE CONFIDENTIAL XBR-65HX925 RM-YD058 VENEZUELA CONFIDENTIAL ELECTRICAL SERVICE MANUAL INTERNAL ONLY ORIGINAL MANUAL ISSUE DATE: 8/2011 REVISION DATE SUBJECT 8/19/2011 Original Manual Release Date.

  • Page 2: Table Of Contents

    XBR-65HX925 TABLE OF CONTENTS SECTION TITLE PAGE Warnings and Cautions ........................................3 Safety-Related Warning ........................................4 Safety Check-Out..........................................5 SECTION 1: DIAGRAMS ........................................7 1-1. Circuit Boards Location ......................................7 1-2. Printed Wiring Boards and Schematic Diagrams Information ..........................7 1-3. Block Diagram ........................................9 1-4. Connector Diagrams ......................................11 1-5.

  • Page 3: Warnings And Cautions

    XBR-65HX925 WARNINGS AND CAUTIONS CAUTION These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

  • Page 4: Safety-Related Warning

    XBR-65HX925 SAFETY-RELATED WARNING USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

  • Page 5: Safety Check-Out

    XBR-65HX925 SAFETY CHECK-OUT LEAKAGE TEST After correcting the original service problem, perform the following safety checks before releasing the set to the customer: The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part 1.
  • Page 6 Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com XBR-65HX925...

  • Page 7: Section 1: Diagrams

    LAN CARD HEM2 CAMERA MODULE HLT2 Figure 1-1. XBR-65HX925 1-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION Voltages are DC with respect to ground unless otherwise noted. All capacitors are in µF unless otherwise noted. pF : µµF 50WV or less are not indicated except for electrolytics and tantalums.
  • Page 8 XBR-65HX925 Terminal name of semiconductors in silk screen REFERENCE INFORMATION printed circuit ( CAPACITOR RESISTOR Circuit Device Printed symbol Terminal name : RN METAL FILM : TA TANTALUM Collector : PS STYROL : RC SOLID Transistor Emitter : FPRD NONFLAMMABLE CARBON...

  • Page 9: Block Diagram

    XBR-65HX925 1-3. BLOCK DIAGRAM IC4601 OPTICAL TUNER AUDIO OUT VIDEO 1 CVBS ANALOG AUDIO VIDEO 2 CVBS/COMP WIRELESS HDMI 1 IC9000 LAN CARD IC5500 TRANSMITTER HDMI 2 HDMI DECODER SWITCH HDMI 3 VIDEO HEM2 PROCESS HDMI 4 PC HD15 EITHERNET LVDS USB2.0...
  • Page 10 XBR-65HX925 Ether USB1 27MHz DiSEqC_Out H Con. USB2 TCON X’tal DiSEqC_In Silicon [LNBH23] Satellite Satellite Zero-IF Tuner Ext Demod IFAGC Cable I2CB [HORUS3] [SEKITO2] DDR3 USB4 USB3 Current Current DMD_CLK_ENABLE2 PEL3 –1333 Limit Limit DMD_CLK_ENABLE1 Wifi [TPS2553DBV] [TPS2553DBV] DMD_RST Current X’tal...

  • Page 11: Connector Diagrams

    3-PWM1 4-PWM4 2b-1/2b-2/2b-3/3a-1/3a-2/P-1 SW_KEY PANEL_ODD2_P RC1+ 3-PWM2 4-PWM3 only Japan SW GND PANEL_ODD2_N RC1- 3-PWM3 4-PWM2 HMS DET /SONY LOGO PANEL_ODD1P RB1+ 3-PWM4 4-PWM1 JAM　SYT10-06-WL-ET HMS 5V /LOGO 5V PANEL_ODD1_N RB1- 3-PWM5 1-821-146-11 HMS GND/ LOGO GND PANEL_ODD0_P RA1+ 3-PWM6...
  • Page 12 EMI_FAIL 1-821-135-11 XBR-65HX925 TC-EM Harness PEL3-HEM2 TCON_Vcc12V TCON_VCC12V T-con TCON_VCC_12V To B BDR_ASU_12V BDR_ASU_12V REG12V REG12V AU_12V POWER_ON POWER_ON AU_GND B board AC_OFF_DET AC_OFF_DET AU_12V STBY3.3V STBY3.3V AU_GND STBY3.3V CN6150 1-778-681-11 1-778-681-11 CN6702 TCON_ON S05B-XASK-1 S05B-XASK-1 AC_OFF_DET BL_ERR PRI_VCC PRI_VCC...

  • Page 13: Schematics And Supporting Information

    PIC_MUTE_LED HLR GND HLR OPT_SENS HLR STBY_3.3V HLR 3.3V SIRCS SW POWER_KEY X_HOTEL_PWR_CTRL/X_IR_BLASTER/WAKEUP_MIMAS GND_D SW_KEY SW GND STBY_+3.3V STBY_LED HMS DET/SONY LOGO HMS 5V /LOGO 5V — HMS GND/LOGO GND *CN9006 R9140 R9141 GND_D CL9003 JL9019 POWER_KEY CL9002 JL9020 033:5G;033:11J...

  • Page 14: Batv Board Schematic Diagram (2 Of 12)

    XBR-65HX925 BATV BOARD SCHEMATIC DIAGRAM (2 OF 12) — — — R1808 41MHz — X1801 STREAM(TS)/DMD CL9300 M_TSI_CLK TSI_CK FE_XO CL9301 M_TSI_EN TSI_EN FE_XI CL1851 CL9302 CVBS_COIN_V M_TSI_STRT C1809 C1814 TSI_STRT CL9303 CL1504 — TSI_DAT_0 DMD_TU_IFAGC_WT CL9304 CL1505 TSI_DAT_1 DMD_TU_IFAGC_R...

  • Page 15: Batv Board Schematic Diagram (3 Of 12)

    XBR-65HX925 BATV BOARD SCHEMATIC DIAGRAM (3 OF 12) M_R_CLK ONENAND_+1.8V — R8427 1005 X_M_RCSB X_M_RCSB X_M_RAVDB M_RINT M_RINT ONENAND_+1.8V — ADQ9 ADQ10 ADQ15 — ADQ0 IC8402 TC58RYG1S8EBAIA VCC_IO ADQ12 ADQ5 ADQ4 ADQ11 ADQ8 VCC_CORE — ADQ6 A9 A10 B1 B9 B10 C3 C8407 0 .

  • Page 16: Batv Board Schematic Diagram (4 Of 12)

    XBR-65HX925 BATV BOARD SCHEMATIC DIAGRAM (4 OF 12) P o r t i o n 1 — DDR3_A0_HSS DDR3_A_DQ1_HSS DDR3_A7_HSS DQL0 DDR3_A1_HSS DDR3_A_DQ0_HSS DDR3_A12_HSS DQL1 DDR3_A2_HSS DDR3_A_DQ6_HSS DDR3_+1.5V DDR3_A5_HSS DQL2 DDR3_A3_HSS DDR3_A_DQ7_HSS DDR3_A3_HSS DQL3 AJ10 DDR3_A_DQ0_HSS DDR3_A4_HSS DDR3_A_DQ3_HSS VDD18DDR DDR_DQ_0...

  • Page 17: Batv Board Schematic Diagram (5 Of 12)

    XBR-65HX925 BATV BOARD SCHEMATIC DIAGRAM (5 OF 12) — — M_SCART1_CV CVBS IN — +5.0V_MAIN VIDEO IN/OUT — M_COMP2 AVII_CV0 VFE_XO AVII_CV1 VFE_XI AVII_CV2 Component IN AVII_CV3 GND_D GND_A AUDIO IN/OUT AVII_CV_OUT0 +3.3V_MAIN M_COMP2_SOY — AVII_SOY0 AVDD33VPLLA M_COMP2_Y AVII_CMPY0 AVDD33VPLLA...

  • Page 18: Batv Board Schematic Diagram (6 Of 12)

    XBR-65HX925 BATV BOARD SCHEMATIC DIAGRAM (6 OF 12) M_ETRXER_HSS M_ETCRS_HSS — +3.3V_MAIN M_ETMDIO R5051 M_ETMDC_CLK GND_D GND_D — X_SYSTEM1_RST C5019 — 0 . 1 CL5003 CL5005 CL5007 CL5009 1005 CL5004 CL5006 CL5008 GND_D RB5204 CL5010 DVDD33 TXD[1] M_ETTXD1_HSS CL5002 CL5011...

  • Page 19: Batv Board Schematic Diagram (7 Of 12)

    XBR-65HX925 BATV BOARD SCHEMATIC DIAGRAM (7 OF 12) C6007 — 2012 +3.3V_MAIN D+1.2V R6005 C6012 2 . 2 k TPS53114APWR 0 . 1 IC6005 — GND_D 1608 C6077 R6004 3 . 9 k D+1.2V CVDD/IOVDD/PLLVDD VBST D+1.2V 6.3V R6006 DRVH...

  • Page 20: Batv Board Schematic Diagram (8 Of 12)

    XBR-65HX925 BATV BOARD SCHEMATIC DIAGRAM (8 OF 12) HDMI/LVDS HDMI_CLK_P C1 HDMI_CKP LVDS_VMID CL2008 HDMI_CLK_P HDMI_CLK_N C2 HDMI_CKM HDMI_CLK_N — D1 HDMI_RAP LVDS_VS CL2009 *CN2001 HDMI_D0_P AB25 HDMI_D0_P LVDS_HS CL2010 PANEL_CTRL01 HDMI_D0_N D2 HDMI_RAM AC25 DL_CS HDMI_D0_N PANEL_CTRL02 HDMI_D1_P HDMI_RBP...

  • Page 21: Batv Board Schematic Diagram (9 Of 12)

    XBR-65HX925 BATV BOARD SCHEMATIC DIAGRAM (9 OF 12) *R2718 HP_DET/BIND CL2718 LINEOUT_R LINEOUT_L HP/LINE Out — CL2717 J2702 VIDEOB_DET M_COMP2 C7019 1000p M_COMP2_SOY 1005 1608 M_COMP2_Y 0 . 4 7 C7034 — CL2700 Y/CV SCART1_R GND_A 1608 CL2525 M_COMP2_PB GND_T2 CL2701 0 .

  • Page 22: Batv Board Schematic Diagram (10 Of 12)

    XBR-65HX925 BATV BOARD SCHEMATIC DIAGRAM (10 OF 12) CL5505 HDMIA_HPD HDMI_DDC_5V_A R5514 R5524 CHIP — 1005 *L5510 HDMI_TXD2_P HDMI_D2_P GND_D HDMI_TXD2_N HDMI_D2_N HDMI_TXD1_P HDMI_D1_P DDC +5V HDMI_TXD1_N HDMI_D1_N CL5507 +5.0V_MAIN HDMIA_DDCDAT DDC DAT R5573 CL5508 *L5511 — DDC CLK HDMIA_DDCCLK...

  • Page 23: Batv Board Schematic Diagram (11 Of 12)

    XBR-65HX925 BATV BOARD SCHEMATIC DIAGRAM (11 OF 12) +12.5V — F4601 — C4606 2012 — *L4601 C4611 15uH 0 . 4 7 — R4612 2012 4 . 7 k C4612 C4601 0 . 4 7 AVSS MONO *L4602 JL4621 0 . 1...

  • Page 24: Batv Board Schematic Diagram (12 Of 12)

    XBR-65HX925 BATV BOARD SCHEMATIC DIAGRAM (12 OF 12) A2.5V FB1401 — 600ohm BK1005x A2.5V C1406 C1403 6.3V 0 . 1 VDD22DMD C1404 — 0 . 0 0 1 FB1400 600ohm BK1005x C1407 R1401 C1400 0 . 0 1 0 . 0 1...
  • Page 25 XBR-65HX925 BATV [SYSTEM/STREAM/DEMOD/CI/BCAS/ONE NAND/DDR3/VIDEO AUDIO IN/OUT/ETHERNET/USB/POWER/GND/HDMI/LVDS/PANEL/A/V CONNECTOR/HDMI EQ/CONNECTOR/AUDIO AMP/TUNER] COMPONENT SIDE cam017 cam021 cam007 cam031 cam001 R2976 RB2900 — C2900 camcn6002 cam101 R9072 JL9005 C9802 C9714 C9685 C9707 C9811 C9690 C9813 FB2900 C9803 C9715 C9686 C9682 C9711 C9820 Q6005 C9633...
  • Page 26 XBR-65HX925 BATV [SYSTEM/STREAM/DEMOD/CI/BCAS/ONE NAND/DDR3/VIDEO AUDIO IN/OUT/ETHERNET/USB/POWER/GND/HDMI/LVDS/PANEL/A/V CONNECTOR/HDMI EQ/CONNECTOR/AUDIO AMP/TUNER] CONDUCTOR SIDE R9136 — C9101 C9017 Q9003 R9067 JL9011 Q6004 C9704 C9703 C9702 C9908 C6051 C9902 R2903 R2901 R2915 R2966 R2967 R2914 R2918 camic9010 R9114 C9706 C9705 R9068 R6035 JL6022 JL9012...

  • Page 27: G11 Board Schematic Diagram

    XBR-65HX925 G11 BOARD SCHEMATIC DIAGRAM — — — — — — — — — — — — — — — POWER 1-474-348-11 <AZ2F> G11-P1 XBR-65HX925...
  • Page 28 XBR-65HX925 [POWER] [POWER] CONDUCTOR SIDE COMPONENT SIDE — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — XBR-65HX925...

  • Page 29: G12 Board Schematic Diagram

    XBR-65HX925 G12 BOARD SCHEMATIC DIAGRAM — RC703 OPEN G11 CN6501 R911 2W 0.1 R703 R702 R701 R912 2W 0.1 R501 CN6700 CN6600 1/8W 1.5kF 1/8W 33kF 1/8W 82kF FB504 SFP79-02WLR 1/2W 0.22‘ RC701 R913 2W 0.1 S14B-XASK-1 BL02RN1 FCH20A20G R914 2W 0.1...
  • Page 30 XBR-65HX925 [POWER] [POWER] CONDUCTOR SIDE COMPONENT SIDE — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — XBR-65HX925...

  • Page 31: Hem2 Board Schematic Diagram

    XBR-65HX925 HEM2 BOARD SCHEMATIC DIAGRAM LED+12V — C302 C303 C304 C305 C306 C307 C308 C309 C310 C311 0 . 1 0 . 1 R301 CL300 3216 3216 3216 3216 3216 1005 3216 1005 C301 L300 47uH 0 . 1 1005 —...
  • Page 32 XBR-65HX925 HEM2 [EMITTER] COMPONENT SIDE R334 Q 3 0 5 R340 R338 R337 R336 R335 Q305 R332 C319 R322 R333 Q302 R339 D309 FB300 VDR300 C312 R302 C306 Q304 temp002 C310 C307 R343 R313 FB302 VDR301 C313 R303 RB301 C309 L300 —...

  • Page 33: Hlt2 Board Schematic Diagram

    XBR-65HX925 HLT2 BOARD SCHEMATIC DIAGRAM — — JL106 STBY+3.3V LED_REC LED_STBY — LED_TIMER LED_POWER LED_PIC_MUTE OPT_SENS VD+3.3V — SIRCS DEVICE_SDA DEVICE_SCL CN100 — JL100 R102 R103 JL101 JL104 R114 R115 JL105 1 . 8 k 2 . 2 k R119 C102 —...
  • Page 34 XBR-65HX925 HLT2 [IR/LED/RGB SENSOR] COMPONENT SIDE R119 JL106 C103 C102 RB100 R118 1 - 8 8 3 - 7 5 7 - 2 1 C101 VDR106 DM003 ( 1 - 7 3 2 - 3 8 8 - 2 1 )

  • Page 35: Section 2: Electrical Parts List

    XBR-65HX925 SECTION 2: ELECTRICAL PARTS LIST BATV Items marked with an asterisk are not stocked since they NOTE: The components identified by shading RESISTORS are seldom required for routine service. Expect some delay mark are critical for safety. Replace only •...
  • Page 36 XBR-65HX925 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C1809 1-164-854-11 CERAMIC CHIP 15pF C4030 1-100-916-11 CERAMIC CHIP 0.1µF C1812 1-164-866-11 CERAMIC CHIP 47pF C4031 1-100-905-11 CERAMIC CHIP 0.001µF 10% C1814 1-164-852-11 CERAMIC CHIP 12pF...
  • Page 37 XBR-65HX925 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5515 1-114-130-11 CERAMIC CHIP 1µF 6.3V C6071 1-100-916-11 CERAMIC CHIP 0.1µF C5518 1-114-130-11 CERAMIC CHIP 1µF 6.3V C6072 1-100-909-11 CERAMIC CHIP 10µF 6.3V C5520 1-114-130-11 CERAMIC CHIP 1µF...
  • Page 38 XBR-65HX925 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7083 1-100-916-11 CERAMIC CHIP 0.1µF C9602 1-112-777-11 CERAMIC CHIP 0.01µF C7084 1-100-916-11 CERAMIC CHIP 0.1µF C9603 1-100-916-11 CERAMIC CHIP 0.1µF C7085 1-114-332-11 CERAMIC CHIP 22µF 6.3V...
  • Page 39 XBR-65HX925 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FB1401 1-400-808-21 FERRITE 0µH C9678 1-100-916-11 CERAMIC CHIP 0.1µF FB1801 1-400-808-21 FERRITE 0µH C9679 1-100-916-11 CERAMIC CHIP 0.1µF C9708 1-112-777-11 CERAMIC CHIP 0.01µF FB1804 1-469-084-21 FERRITE...
  • Page 40 XBR-65HX925 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES L4702 1-457-899-11 INDUCTOR 15µH L5500 1-457-539-11 INDUCTOR 0µH IC1201 6-717-023-01 PE42742MLIBB-Z L5501 1-457-539-11 INDUCTOR 0µH IC1404 8-753-372-57 CXD2825GA-T4 IC2500 6-710-820-01 S-24CS02AFJ-TB-G L5502 1-457-539-11 INDUCTOR 0µH IC2501...
  • Page 41 XBR-65HX925 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R1401 1-242-967-11 METAL CHIP 1/16W R4031 1-218-990-81 SHORT CHIP R1403 1-218-941-81 METAL CHIP 1/16W R4050 1-218-945-11 METAL CHIP 1/16W R1404 1-218-953-11 METAL CHIP 1/16W R4072 1-218-947-11...
  • Page 42 XBR-65HX925 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R9122 1-218-990-81 SHORT CHIP R6004 1-250-509-11 METAL CHIP 3.9K 1/16W R9134 1-218-969-11 METAL CHIP 1/16W R6005 1-250-503-11 METAL CHIP 2.2K 1/16W R9140 1-218-965-11 METAL CHIP 1/16W...
  • Page 43 XBR-65HX925 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RB5502 1-234-380-21 RES, NETWORK 47K (1005X4) R9721 1-250-480-11 METAL CHIP 1/16W RB5505 1-234-380-21 RES, NETWORK 47K (1005X4) R9722 1-250-519-11 METAL CHIP 1/16W RB5506 1-234-400-21 CONDUCTOR, NETWORK (1005X4)
  • Page 44 XBR-65HX925 G11 G12 HEM2 HLT2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R322 1-220-802-11 METAL CHIP 1/16W R325 1-250-509-11 METAL CHIP 3.9K 1/16W R326 1-250-499-11 METAL CHIP 1.5K 1/16W A-1845-361-A G11 BOARD, COMPLETE R327 1-250-451-11...
  • Page 45 XBR-65HX925 HLT2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RESISTOR R102 1-250-469-11 METAL CHIP 1/16W R114 1-250-469-11 METAL CHIP 1/16W R115 1-250-489-11 METAL CHIP 1/16W R118 1-218-941-81 METAL CHIP 1/16W R119 1-218-937-11 METAL CHIP 1/16W...

  • Page 46: Appendix A: Encryption Key Components

    MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modified board MUST BE DESTROYED.

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