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Panasonic TH-43ES630K Service Manual
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Panasonic TH-43ES630K Service Manual

Chassis: km33
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TH-43ES630K
Model No.
TH-43ES630M
TH-43ES630S
Chassis:
KM33
Destination:
K : Malaysia
M : Middle East
S : Singapore
ORDER NO. MTV1702020CE
LED TV
© Panasonic Corporation 2017.

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Summary of Contents for Panasonic TH-43ES630K

  • Page 1 ORDER NO. MTV1702020CE LED TV TH-43ES630K Model No. TH-43ES630M TH-43ES630S Chassis: KM33 Destination: K : Malaysia M : Middle East S : Singapore © Panasonic Corporation 2017.

  • Page 2: Table Of Contents

    TH-43ES630K/M/S TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions -----------------------------------------------3 1.1. General Guidelines ----------------------------------------3 1.1.1. Leakage Current Cold Check ----------------------3 1.1.2. Leakage Current Hot Check (See Figure 1.) -----3 2 Warning --------------------------------------------------------------4 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4 2.2.

  • Page 3: Safety Precautions

    TH-43ES630K/M/S 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-43ES630K/M/S 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-43ES630K/M/S 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).

  • Page 6: Service Navigation

    TH-43ES630K/M/S 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD TUN, OFDM, ADV, LD4, STBY EEP Repairable P BOARD Power Supply Repairable K BOARD LED/ RM/ CATS Repairable...

  • Page 7: Specifications

    974 mm × 569 mm × 83 mm (TV only) Net (With Pedestal) Mass Net (TV only) TH-43ES630K : AC 220-240 V, 50 / 60 Hz Power source TH-43ES630M : AC 110-240 V, 50 / 60 Hz TH-43ES630S : AC 110-240 V, 50 / 60 Hz...
  • Page 8 TH-43ES630K/M/S Security WPA2-PSK (TKIP/AES) WPA-PSK (TKIP/AES) WEP (64 bit/128 bit) *: The frequency and channel differ depending on the country. Note • Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate. • For the information of the open source software, refer to [eHELP] (Support > Licence).

  • Page 9: Service Mode

    TH-43ES630K/M/S 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.

  • Page 10: Display Of Sos History

    TH-43ES630K/M/S 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

  • Page 11: Troubleshooting Guide

    TH-43ES630K/M/S 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 12: Power Led Blinking Timing Chart

    TH-43ES630K/M/S 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow: Blinking times Contents &...

  • Page 13: Lcd Panel Test Mode

    TH-43ES630K/M/S 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

  • Page 14: Disassembly And Assembly Instructions

    TH-43ES630K/M/S 7 Disassembly and Assembly Instructions 7.1. VESA & Bottom Metal Ass’y 1. Fix barrier. 2. Install vesa metal & bottom metal. 3. Tape felt at bottom panel. Description Remarks BOTTOM METAL L BOTTOM METAL R VESA_METAL BARRIER FELT (W10xL95xT0.35) FELT (W10xL50xT0.55)

  • Page 15: Wifi & Led Panel Ass'y

    TH-43ES630K/M/S 7.2. WIFI & LED Panel Ass’y 1. Install all brackets & modules. Description Remarks WIFI _BRACKET WIFI DONGLE BOTTOM BACK COVER BOTTOM CORNER COVER R BOTTOM CORNER COVER L FELT (W10 × L35 × T0.35) FELT (W5 × L40 × T0.35)

  • Page 16: Wifi & Led Panel Ass'y

    TH-43ES630K/M/S 7.3. WIFI & LED Panel Ass’y 1. Assemble led panel ass’y and install to cabinet. Description Remarks LED PANEL CASE LED PANEL K-BOARD *Refer to chassis part list BOTTOM METAL L (INSIDE) BOTTOM METAL R (INSIDE)

  • Page 17: Speaker Ass'y

    TH-43ES630K/M/S 7.4. Speaker Ass’y 1. Fix sp bracket. 2. Install sp unit. Description Remarks SP BRACKET SPEAKER UNIT...

  • Page 18: Pcb & Av Bracket Ass'y

    TH-43ES630K/M/S 7.5. PCB & AV Bracket Ass’y 1. Fix A, P -board and key button bracket. 2. Install av brackets. Description Remarks A-BOARD *Refer to chassis part list P-BOARD *Refer to chassis part list KEY_BUTTON_BRACKET SIDE_AV_BRACKET FELT (W10xL50xT0.55) FELT (W10xL130xT0.35)

  • Page 19: Screw Fixing

    TH-43ES630K/M/S 7.6. Screw Fixing 1. Fix screws with torque given. Description Remarks SCREW (A3/P5/VESA4/MTL8/SP4/B2/WIFI1) 6±1kgf. cm...

  • Page 20: Back Cover Ass'y 2

    TH-43ES630K/M/S 7.7. Back Cover Ass’y 2 1. Install bottom back cover corner before installing back cover. 2. Install backcover and fix with screws. Description Remarks SCREW (VESA4/ BC2) 6±1 kgf.cm SCREW (BC11/AV3/CRTL1/SP4) 6±1 kgf.cm...

  • Page 21: Label

    TH-43ES630K/M/S 7.8. Label 1. Stick labels and sticker follow spec accordingly (rub evenly at least twice). 2. Make sure no bubbles under labels. Description Remarks MODEL_NAME_PLATE REAR AV SHEET SIDE AV SHEET SIDE_BUTTON_LABEL DIGITAL_LICENCE_NEMBER_LABEL FILAMENT TAPE ENERGY RATING LABEL...

  • Page 22: Handling Spec

    TH-43ES630K/M/S 7.9. Handling SPEC ■ Moving the LCD module The module should be handle by two people and hold on that top and bottom long side by both hands without module warping. Never handle the module with keeping horizontal position when moving the module in order to avoid internal damage and deformation.

  • Page 23: Measurements And Adjustments

    TH-43ES630K/M/S 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification PNL12V TP4103 11.3V - 13V SUB5V TP5420 4.98V - 5.25V...

  • Page 24: Block Diagram

    TH-43ESS630K/M/S 9 Block Diagram 9.1. Main Block Diagram STB5V P15/S5 JTAG CN UART CN UART CN SUB_AI_3.3V Colombia/Singapore/Indonesia/Malaysia/ S9-REG Analog STB3.3V SUB3.3V SUB3.3V 3.3/1.8 3 3/1 8 ASIC UHS-1 UAE/South Africa/Thailand/Vietnam/Barclay : DVB-T2 XRST RXD0 RXD1 S3.3 AN34043A TRST TXD0 TXD1 STB3.3V/1.2V_REG <...

  • Page 25: Wiring Connection Diagram

    TH-43ES630K/M/S 10 Wiring Connection Diagram 10.1. Wire Dressing 1. Do wire dressing follow below spec. 2. Stick tapes. Description Remarks PET TAPE 0.54 60mm x 9 WIFI DONGLE WIRE LVDS CABLE WIRE (A02-P2) *Refer to chassis part list WIRE (A12-SPL/ SPR)
  • Page 26 Model No. : TH-43ES630K/M/S A-Board (1/21)
  • Page 27 Model No. : TH-43ES630K/M/S A-Board (2/21)
  • Page 28 Model No. : TH-43ES630K/M/S A-Board (3/21)
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  • Page 41 Model No. : TH-43ES630K/M/S A-Board (16/21)
  • Page 42 Model No. : TH-43ES630K/M/S A-Board (17/21)
  • Page 43 Model No. : TH-43ES630K/M/S A-Board (18/21)
  • Page 44 Model No. : TH-43ES630K/M/S A-Board (19/21)
  • Page 45 Model No. : TH-43ES630K/M/S A-Board (20/21)
  • Page 46 Model No. : TH-43ES630K/M/S A-Board (21/21)
  • Page 47 Model No. : TH-43ES630K/M/S P-Board (1/2)
  • Page 48 Model No. : TH-43ES630K/M/S P-Board (2/2)
  • Page 49 Model No. : TH-43ES630K/M/S K-Board...
  • Page 50 Model No. : TH-43ES630K/M/S A-Board (Component Side)
  • Page 51 Model No. : TH-43ES630K/M/S A-Board (Foil Side)
  • Page 52 Model No. : TH-43ES630K/M/S P-Board (Component Side)
  • Page 53 Model No. : TH-43ES630K/M/S P-Board (Foil Side)
  • Page 54 Model No. : TH-43ES630K/M/S K-Board...
  • Page 55 Model No. : TH-43ES630K/M/S Parts Location...
  • Page 56 Model No. : TH-43ES630K/M/S Packing Exploded View 1...
  • Page 57 Model No. : TH-43ES630K/M/S Packing Exploded View 2...
  • Page 58 Model No. : TH-43ES630K/M/S Packing Exploded View 3...
  • Page 59 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1KY14BA0484 CONNECTOR K1KY07BA0483 CONNECTOR K1KY04BA0579 CAPACITOR K1MY51BA0526 CONNECTOR C1958 F1G1E103A144 C 0.01UF, 25V C2000 F1G1A105A107 C 1UF, 10V C2001 F1G1H102A830 C 1000PF, 50V...
  • Page 60 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5002 F1G1A105A107 C 1UF, 10V C5004 F1G1A105A107 C 1UF, 10V C5006 F1J1E105A287 C 1UF, 25V C5012 F1G1A105A107 C 1UF, 10V C5020 F1G1C104A173 C 0.1UF, 16V...
  • Page 61 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C6721 F1G1H220A834 C 22PF, 50V C6731 F1G1H101A948 C 100PF, 50V C6732 F1G1H101A948 C 100PF, 50V C6739 F1G1C104A146 C 0.1UF, 16V C6800 F1G1H9R0A831 C 9PF, 50V...
  • Page 62 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7305 F1J1H105A918 C 1UF, 50V C7307 F1J1H101A906 C 100PF, 50V C7310 F2A1E471C224 C 470PF, 25V C7311 F1J1H474A918 C 0.47UF, 50V C7312 F1J1C474A238 C 0.47UF, 16V...
  • Page 63 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8006 F1G1C104A146 C 0.1UF, 16V C8007 F1G1C104A146 C 0.1UF, 16V C8008 F1G1C104A146 C 0.1UF, 16V C8009 F1J1A106A043 C 10UF, 10V C8010 F1G1C104A146 C 0.1UF, 16V...
  • Page 64 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8112 F1G1C473A173 C 0.047UF, 16V C8114 F1G1E332A172 C 3300PF, 25V C8116 F1J0G2260001 C 22UF, 4V C8117 F1J0G2260001 C 22UF, 4V C8120 F1J1A106A043 C 10UF, 10V...
  • Page 65 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D2004 DZ2J047M0L DIODE D2006 DZ2J047M0L DIODE D2007 DZ2J047M0L DIODE D2008 DZ2J056M0L DIODE D2009 DZ2J047M0L DIODE D2800 DZ2J056M0L DIODE D2802 B3AGB0000083 D2851 DZ2J068M0L DIODE...
  • Page 66 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D8850 B0JCED000012 DIODE F5700 ERBRD1R00X FUSE F7101 K5E502YYA213 FUSE FL4103 EXC28CE121U CHIP CHOKE COIL FL4104 EXC28CE121U CHIP CHOKE COIL FL4105 EXC28CE121U CHIP CHOKE COIL...
  • Page 67 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks L4902 G1C220MA0533 INDUCTOR L4903 G1C220MA0533 INDUCTOR L5300 J0JYC0000464 BEAD CORE L5302 J0JYC0000464 BEAD CORE L5400 G1C4R7ZA0240 INDUCTOR L5420 G1C6R8MA0426 COIL L5500 G1C220MA0445 INDUCTOR...
  • Page 68 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Q3102 B1ABCE000015 TRANSISTOR Q3103 B1ABCE000015 TRANSISTOR Q4702 B1ABCF000231 TRANSISTOR Q4709 B1ABCF000231 TRANSISTOR Q4710 B1ABCF000231 TRANSISTOR Q4981 B1ABCE000015 TRANSISTOR Q7202 B1ADGE000012 TRANSISTOR Q7203 B1CERR000144 TRANSISTOR For TH-43ES630M &...
  • Page 69 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R2051 D0GA101JA039 M 100 OHM, J, 1/16W R2058 D0GA473JA039 M 47K OHM, J, 1/16W R2059 D0GA103JA039 M 10K OHM, J, 1/16W R2060 D0GA473JA039...
  • Page 70 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4764 D0GA473JA039 M 47K OHM, J, 1/16W R4766 D0GA473JA039 M 47K OHM, J, 1/16W R4788 D0GA103JA039 M 10K OHM, J, 1/16W R4794 D0GA103JA039...
  • Page 71 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R5403 D1BB2871A073 M 2.87K OHM, J, 1/10W R5421 D1BA3302A023 M 33K OHM, F, 1/16W R5422 D1BB9100A073 M 910 OHM, J, 1/10W R5423 D1BB4871A073 M 4.87K OHM, J, 1/10W...
  • Page 72 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7105 D0GD102JA052 M 1K OHM, J, 1/8W R7106 D0GD102JA052 M 1K OHM, J, 1/8W R7201 ERX1SJR27V M 0.27 OHM, J, 1W For TH-43ES630M & S Only...
  • Page 73 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7399 D0GF750JA047 M 75 OHM, J, 1/4W R7401 D0GD472JA052 M 4.7K OHM, J, 1/8W R7402 D0GD103JA052 M 10K OHM, J, 1/8W R7404 D0GD334JA052...
  • Page 74 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7853 D1BF15R0A073 M 15 OHM, F, 1/16W R7854 D1BF15R0A073 M 15 OHM, F, 1/16W R7855 D1BF15R0A073 M 15 OHM, F, 1/16W R7856 D1BD3903A066...
  • Page 75 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8513 D1H8R0040016 M 0 OHM, Z, 1/16W R8514 D1H8R0040016 M 0 OHM, Z, 1/16W R8515 D0GBR00J0004 M 0 OHM, J, 1/10W R8516 D0GA103JA039...
  • Page 76 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R9057 D0GA220JA039 M 22 OHM, J, 1/16W RM2800 B3RBB0000018 PHOTO DETECTOR SN2800 B3JB00000223 PHOTO DETECTOR SW2851 EVQ11G05R SWITCH SW2852 EVQ11G05R SWITCH SW2853 EVQ11G05R...
  • Page 77 Model No. : TH-43ES630K/M/S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1HY05YY0280 WIFI DONGLE WIRE K2CQ2YY00122 AC CORD For TH-43ES630K & S Only K2CT2YY00091 AC CORD For TH-43ES630M Only L0EYAA000068 SPEAKER UNIT N2QAYB001126 REMOTE TRANSMITTER...

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