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Operation Manual / 4 Product description / A100-M axial
Table of contents
Product description
1
Introduction............................................................................................................ 3
1.1
Essential information.................................................................................................... 3
1.2
Registered trademarks ................................................................................................. 3
1.3
Related documents........................................................................................................ 3
1.4
Layout and function of the turbocharger ................................................................ 4
1.5
Warning plates on the turbocharger......................................................................... 6
1.6
Locations of the rating plates..................................................................................... 7
2
Removal and installation ...................................................................................... 8
2.1
Turbocharger weight ................................................................................................... 8
2.2
Removing the turbocharger........................................................................................ 9
2.3
Installing the turbocharger ........................................................................................ 12
3
Commissioning .................................................................................................... 18
3.1
Oil supply ....................................................................................................................... 18
3.2
Inspection procedures ................................................................................................ 19
3.3
Commissioning after taking out of operation...................................................... 20
4
Monitoring during operation.............................................................................. 21
4.1
Oil pressure, oil temperature..................................................................................... 21
4.2
Turbocharger speed .................................................................................................... 23
5
Operation and service ......................................................................................... 26
5.1
Noise emission ............................................................................................................ 26
5.2
Service work ................................................................................................................. 28
5.3
Expected replacement intervals ............................................................................... 31
5.4
Stopping the engine.................................................................................................... 32
6
Periodic maintenance.......................................................................................... 33
6.1
Foreword to maintenance......................................................................................... 33
6.2
Cleaning the filter silencer ........................................................................................ 33
6.3
Cleaning the slotted diffuser.................................................................................... 36
6.4
Cleaning the compressor during operation ........................................................... 37
6.5
Cleaning turbine and nozzle ring .............................................................................. 41
7
Troubleshooting................................................................................................... 45
7.1
Malfunctions when starting...................................................................................... 45
7.2
Malfunctions during operation ................................................................................ 46
7.3
Surging of the turbocharger..................................................................................... 47
7.4
Malfunctions when stopping.................................................................................... 47
7.5
Speed measurement system .................................................................................... 48
© Copyright 2017 ABB. All rights reserved.
HZTL4033_DE
Revision B
December 2017
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