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Operation Manual / 4 Product description / A130-M.. - A145-M..
Table of contents
Product description
1
Introduction............................................................................................................ 3
1.1
Essential information.................................................................................................... 3
1.2
Registered trademarks ................................................................................................. 3
1.3
Related documents........................................................................................................ 3
1.4
Layout and function of the turbocharger ................................................................ 4
1.5
Warning plates on the turbocharger......................................................................... 6
1.6
Locations of the rating plates..................................................................................... 7
2
Removing and Installing........................................................................................ 8
2.1
Turbocharger weight and transportation ............................................................... 8
2.2
Removing the turbocharger........................................................................................ 9
2.3
Installing the turbocharger ........................................................................................ 14
3
Commissioning .................................................................................................... 22
3.1
Oil supply ....................................................................................................................... 22
3.2
Inspection procedures ............................................................................................... 24
3.3
Commissioning after taking out of operation...................................................... 26
4
Monitoring operation .......................................................................................... 27
4.1
Oil pressure, oil temperature..................................................................................... 27
4.2
Exhaust gas temperature before turbine .............................................................. 29
4.3
Turbocharger speed ................................................................................................... 30
5
Operation and service ......................................................................................... 33
5.1
Noise emission ............................................................................................................ 33
5.2
Service work ................................................................................................................. 35
5.3
Expected replacement intervals .............................................................................. 39
5.4
Stopping the engine.................................................................................................... 41
6
Periodic maintenance work ................................................................................ 42
6.1
Foreword to maintenance......................................................................................... 42
6.2
Cleaning the compressor during operation .......................................................... 43
6.3
Cleaning the turbine during operation................................................................... 46
6.4
Cleaning components mechanically ....................................................................... 50
7
Eliminating malfunctions.................................................................................... 60
7.1
Malfunctions when starting...................................................................................... 60
7.2
Malfunctions during operation ................................................................................. 61
7.3
Turbocharger is surging ............................................................................................ 64
7.4
Malfunctions when stopping.................................................................................... 65
7.5
Speed measurement system .................................................................................... 66
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HZTL4031_EN
Revision G
October 2018
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