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Sony XR-55A80K Original Manual
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Sony XR-55A80K Original Manual

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Dismantling Information forUse
ORIGINAL MANUAL ISSUE DATE: 2022.04
Model:
XR-55A80K
XR-65A80K
XR-55A83K
XR-65A83K
XR-55A84K
XR-65A84K
XR-55A75K
XR-65A75K
Conditions of Use:
(1) Please use this information only for the purpose of performing repair and recycling Sony products. Using this information
for any purpose other than the purpose described foregoing is forbidden.
(2) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part
without the prior written permission of the author.
Revision of Information:
This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-to-
date before using it.
by ProfessionalRecyclers
XR-77A80K
XR-77A83K
XR-77A84K
9-888-906-42
OLED TV
Sony EMCS (Malaysia) Sdn. Bhd., HES-M
© 2022.06

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Summary of Contents for Sony XR-55A80K

  • Page 1 OLED TV Conditions of Use: (1) Please use this information only for the purpose of performing repair and recycling Sony products. Using this information for any purpose other than the purpose described foregoing is forbidden. (2) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part without the prior written permission of the author.

  • Page 2: Model Lists

    MODEL LISTS Model Remote Destination XR-55A80K RMF-TX800U / RMT-TX440E CEI, UKA RMF-TX800U RMF-TX900U RMT-TX440E RMF-TX520E RMF-TX800U XR-55A83K RMF-TX900U / RMT-TX440E XR-55A84K RMF-TX900U / RMT-TX440E CEI, UKA XR-55A75K RMF-TX520E CEI, UKA XR-65A80K RMF-TX800U / RMT-TX440E CEI, UKA RMF-TX800U XR-65A83K RMF-TX900U / RMT-TX440E...

  • Page 3: Optional Equipments

    TOOLS & EQUIPMENTS 1 LIST OF ITEMS TO BRING i. Screwdriver (e.g., #2 Phillips Screwdriver) ii. Multimeter iii. ESD Wrist Straps iv. Metal Washer (Flat) or Coin (for remove Rear Cover) v. Ruler (for remove Rear Cover) vi. Service Manual (Unique) (for remove & replace details) Thickness: approx.

  • Page 4: Safety Notes

    Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operations are identified in this manual.
  • Page 5 SAFETY NOTES Refer to the panel handling chapter of each Service manual, or the "Transporting" information of 1-2. Caution for OLED Panel. the Reference Guide of each model on how to hold it. 1) Handling. When repairing the TV set, be sure you are grounded by using a wrist band. 2) OLED Screen.
  • Page 6 SAFETY NOTES Pixel shift. To reduce the risk of image retention: Automatically moves the image on the screen to prevent image retention. • Fill the screen by changing [Wide mode] to eliminate the black bars. Select [Wide mode] other than [Normal]. •...
  • Page 7 SAFETY NOTES ※ Things to prepare in advance. 1) Caution for Board handling(Stress) Be sure to observe the following contents. ESD wrist-strap. ① Hold the board with both hands. ② Do not hold/push Heat-Sink. ESD cushion/sheet. Please use a bag containing the board or a special seat. ③...
  • Page 8 SAFETY NOTES ④ Regardless of Good board or Defective board, always put it on ⑦ Do not hold Heat-Sink when dis-assembly or assembly it. ESD cushion/sheet slowly. ⑤ Do not stack up. 2) Caution for Board handling(ESD). Be sure to observe the following contents ①...
  • Page 9 SAFETY NOTES ※ Installation example of wrist-strap. ③ When holding board, do not hit/touch to Plastic part(s). Please connect the clip to the metal part of the chassis of the TV with the wristband grounded. Below is a grounding example of each model. ④...

  • Page 10: Safety Check-Out

    SAFETY NOTES 1-5. Safety Check-Out Stabilized power supply instrument and isolated voltage transformer: Use too much current capacity and isolated voltage transformer does not need to use After correcting the original service problem, perform the following safety checks stabilized power supply equipment. before releasing the set to the customer:- Specification of RMS volt meter: Input resistance >...

  • Page 11: Lead Free Information

    SAFETY NOTES 1-7. How to Find a Good Earth Ground. 1-8. Lead Free Information 1) A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on The circuit boards used in these models have been processed using Lead Free Solder. The most AC outlet boxes is also at earth ground.
  • Page 12 DISASSEMBLY AND REMOVAL CAUTION 55” REAR COVER 1. Remove the screws from the rear cover (4 pcs) 2. Remove the bottom cover in red box. Washer or coin to unhook Cover Hook *Wrap washer in VA tape (15mm X 55mm) *Thickness approximately 1.5mm ①...
  • Page 13 DISASSEMBLY AND REMOVAL CAUTION 55” REAR COVER 3. Unhook the bottom hook, starting from center.(4 hooks) Legend =bottom hook ‹ › ‹ › ‹ › ① Pull rear cover bottom center until hook <right> <left> release sound is heard. ② Pull rear cover towards outside direction until hook release sound is heard.
  • Page 14 DISASSEMBLY AND REMOVAL CAUTION 55” REAR COVER 4. Unhook the left side hooks. (3 hooks) Legend =outline hook =AC tml Hook (1 hook) ① When releasing hook, pull the rear cover corner and insert jig ② Flex the rear cover outwards to release outline hook ③...
  • Page 15 DISASSEMBLY AND REMOVAL CAUTION 55” REAR COVER 5. Unhook the right side hooks. (3 hooks) Legend =outline hook =Side Jack Bottom Hook (3 hooks) ① When releasing hook, pull the rear cover and insert jig ② Flex the rear cover outwards to release outline hook ③...
  • Page 16 DISASSEMBLY AND REMOVAL CAUTION 55” REAR COVER 6. Unhook the top row hooks. (8 hooks) Legend =outline hook ① Tilt the rear cover and push upwards on the left/right side. ② Lift the rear cover off from the center...
  • Page 17 DISASSEMBLY AND REMOVAL CAUTION 55” REAR COVER Hook positioning. 31.7mm 179mm 129mm 180mm 179mm 179mm 129mm 179mm 200mm 200mm 86.5mm 82.5mm 123mm 197mm 197mm 135mm 135mm 302mm 136mm 136mm 302mm...

  • Page 18: Exploded View And Part List

    EXPLODED VIEW & PART LIST 55” • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.

  • Page 19: Other Parts

    EXPLODED VIEW & PART LIST 55” SET PART LIST REF. NO PART NO. DESCRIPTION REMARKS A-5042-801-A COMPL_SVC_BM5STY_EUUK_FS XR-5 5 A 8 *K Printed Circuit Board, incl. capacitors A-5043-573-A COMPL_SVC_BM5STY_FSL_EUUK XR -5 5A 75 K 1-013-507-41 G25BP-STATIC CONVERTER (TV) Internal Power Supply A-5044-454-A P-MOD (YDCM055UNG01)(SVC) XR -5 5A 8 * K...
  • Page 20 EXPLODED VIEW & PART LIST 55” CONNECTOR REF. PART NO. DESCRIPTION REMARKS 1-014-495-11 CONNECTOR ASSY 28P (GB) CN6401(G25/G25B)-CN1700(BM5STY)(1) 1-014-509-11 CONNECTOR ASSY 28P (GT) CN6601(G25/G25B)-CN6(TCON)-CN8(TCON)(1) 1-014-664-11 FLEXIBLE FLAT CABLE 41P CN4201(BM5STY)-CN7(TCON)(1) 1-014-666-11 FLEXIBLE FLAT CABLE 51P CN4200(BM5STY)-CN5(TCON)(1) 1-014-658-11 FLEXIBLE FLAT CABLE 20P CN3801(BM5STY)-J1(WIFI/BT)(1) 1-014-660-11 FLEXIBLE FLAT CABLE 25P...
  • Page 21 DISASSEMBLY AND REMOVAL CAUTION 65” REAR COVER 1. Remove the screws from the rear cover (4 pcs) 2. Remove the bottom cover. Washer or coin to unhook Cover Hook *Wrap washer in VA tape (15mm X 55mm) *Thickness approximately 1.5mm ①...
  • Page 22 DISASSEMBLY AND REMOVAL CAUTION 65” REAR COVER 3. Unhook the bottom hook, starting from center.(4 hooks) Legend =bottom hook ‹ › ‹ › ‹ › ① Pull rear cover bottom center until hook <right> <left> release sound is heard. ② Pull rear cover towards outside direction until hook release sound is heard.
  • Page 23 DISASSEMBLY AND REMOVAL CAUTION 65” REAR COVER 4. Unhook the left side hooks. (4 hooks) Legend =outline hook =AC tml Hook ① When releasing hook, pull the rear cover corner and insert jig ② Flex the rear cover outwards to release outline hook ③...
  • Page 24 DISASSEMBLY AND REMOVAL CAUTION 65” REAR COVER 5. Unhook the right side hooks. (4 hooks) Legend =outline hook =Side Jack Bottom Hook (3 hooks) ① When releasing hook, pull the rear cover and insert jig ② Flex the rear cover outwards to release outline hook ③...
  • Page 25 DISASSEMBLY AND REMOVAL CAUTION 65” REAR COVER 6. Unhook the top row hooks. (10 hooks) Legend =outline hook ① Tilt the rear cover and push upwards on the left/right side. ② Lift the rear cover off from the center...
  • Page 26 DISASSEMBLY AND REMOVAL CAUTION 65” REAR COVER Hook positioning. 140mm 161.5mm 178mm 163.4mm 32mm 138mm 161.5mm 161.5mm 140mm 180mm 199mm 199mm 86.5mm 145mm 145mm 82.5mm 123mm 182mm 182mm 97mm 97mm 303mm 263mm...
  • Page 27 EXPLODED VIEW & PART LIST 65” • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 28 EXPLODED VIEW & PART LIST 65” SET PART LIST REF. NO PART NO. DESCRIPTION REMARKS XR -6 5A 8* K A-5042-801-A COMPL_SVC_BM5STY_EUUK_FS Printed Circuit Board, incl. capacitors A-5043-573-A COMPL_SVC_BM5STY_FSL_EUUK XR -6 5A 75 K 1-013-508-21 G25P-STATIC CONVERTER (TV) XR -6 5A 8* K Internal Power Supply 1-013-508-41 XR -6 5A 75 K...
  • Page 29 EXPLODED VIEW & PART LIST 65” CONNECTOR REF. PART NO. DESCRIPTION REMARKS 1-014-495-11 CONNECTOR ASSY 28P (GB) CN6401(G25/G25B)-CN1700(BM5STY)(1) 1-014-509-11 CONNECTOR ASSY 28P (GT) CN6601(G25/G25B)-CN6(TCON)-CN8(TCON)(1) 1-014-664-11 FLEXIBLE FLAT CABLE 41P CN4201(BM5STY)-CN7(TCON)(1) 1-014-666-11 FLEXIBLE FLAT CABLE 51P CN4200(BM5STY)-CN5(TCON)(1) 1-014-658-11 FLEXIBLE FLAT CABLE 20P CN3801(BM5STY)-J1(WIFI/BT)(1) 1-014-660-11 FLEXIBLE FLAT CABLE 25P...
  • Page 30 DISASSEMBLY AND REMOVAL CAUTION 77” REAR COVER 1. Remove the screws from the rear cover (4 pcs) 2. Remove the bottom cover. Washer or coin to unhook Cover Hook *Wrap washer in VA tape (15mm X 55mm) *Thickness approximately 1.5mm ①...
  • Page 31 DISASSEMBLY AND REMOVAL CAUTION 77” REAR COVER 3. Unhook the bottom hook, starting from center.(6 hooks) Legend =bottom hook ‹ › ‹ › ‹ › ① Pull rear cover bottom center until hook <left> <right> release sound is heard. ② Pull rear cover towards outside direction until hook release sound is heard.
  • Page 32 DISASSEMBLY AND REMOVAL CAUTION 77” REAR COVER 4. Unhook the left side hooks. (5 hooks) Legend =outline hook =AC tml Hook ① When releasing hook, pull the rear cover corner and insert jig ② Flex the rear cover outwards to release outline hook ③...
  • Page 33 DISASSEMBLY AND REMOVAL CAUTION 77” REAR COVER 5. Unhook the right side hooks. (5 hooks) Legend =outline hook =Side Jack Bottom Hook (3 hooks) ① When releasing hook, pull the rear cover and insert jig ② Flex the rear cover outwards to release outline hook ③...
  • Page 34 DISASSEMBLY AND REMOVAL CAUTION 77” REAR COVER 6. Unhook the top row hooks. (10 hooks) Legend =outline hook ① Tilt the rear cover and push upwards on the left/right side. ② Lift the rear cover off from the center...
  • Page 35 DISASSEMBLY AND REMOVAL CAUTION 77” REAR COVER Hook positioning. 31.4mm 179.5mm 181.55mm 181.55mm 181.55mm 181.55mm 181.55mm 181.55mm 181.55mm 179.5mm 135mm 135mm 200mm 200mm 86.5mm 82.5mm 193.5mm 193.5mm 123mm 200mm 200mm 93.5mm 101.75mm 101.75mm 304.1mm 292.8mm 304.1mm 292.8mm 90.8mm 90.8mm...
  • Page 36 EXPLODED VIEW & PART LIST 77” • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 37 EXPLODED VIEW & PART LIST 77” SET PART LIST REF. NO PART NO. DESCRIPTION REMARKS Printed Circuit Board, incl. capacitors A-5042-833-A COMPL_SVC_BM5STY_EUUK_FS_77 1-013-510-11 G26-STATIC CONVERTER (TV) Internal Power Supply A-5044-489-A P-MOD (YDCM077UNG13)(SVC) Liquid Crystal Display OTHER PARTS PART NO. DESCRIPTION REMARKS 1-002-007-11 C17 AC CORD SET(SWISS)
  • Page 38 EXPLODED VIEW & PART LIST 77” CONNECTOR REF. PART NO. DESCRIPTION REMARKS 1-014-674-11 CONNECTOR ASSY 20P CN6401(G26)-CN1700(BM5STY)(1) CN6601(G26)-CN6(TCON)-CN8(TCON)- 1-014-675-11 CONNECTOR ASSY 30P CN14(TCON)(1) 1-014-682-11 FLEXIBLE FLAT CABLE 41P CN4201(BM5STY)-CN7(TCON)(1) 1-014-684-11 FLEXIBLE FLAT CABLE 51P CN4200(BM5STY)-CN5(TCON)(1) 1-014-676-11 FLEXIBLE FLAT CABLE 20P CN3801(BM5STY)-J1(WIFI/BT)(1) 1-014-678-11 FLEXIBLE FLAT CABLE 25P...
  • Page 39 Sony EMCS (Malaysia) Sdn. Bhd. English 9-888-906-42 HES-M © 2022.06...

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