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CO
Battery Energy Storage System
Installation Manual & Commissioning
Important Notice:
Please read this manual carefully before installing or operating BESS. Be sure to keep this manual for reference in the future.
72- Evington Road,
Mobile : + 44 (0) 7729636318
LE2 1HH Leicester, UK
Landline : + 44 (0)116 366 9980
co
Energy Storage Solution
The battery of the future
ECO _30/60_P
Website : www.ecoess.co.uk
E-mail
: aazib@ecoess.co.uk
co
Energy Storage Solution
The battery of the future
/ecoess.co.uk
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Table of Contents
Summary of Contents for Eco 30 P Series
- Page 1 The battery of the future Energy Storage Solution The battery of the future ECO _30/60_P Battery Energy Storage System Installation Manual & Commissioning Important Notice: Please read this manual carefully before installing or operating BESS. Be sure to keep this manual for reference in the future.
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Page 2: Table Of Contents
Contents Preface ........................2 Purpose ..........................2 Application scope of the manual .................... 2 Target readers ........................2 Preservation notes ......................... 2 Key terms and definitions ....................... 2 label description ........................3 Safety precautions ....................4 Qualifications and responsibilities of operators..............4 safety warning ........................ -
Page 3: Preface
This manual is applicable to transportation, assembly, installation and commissioning. The product model of enerark outdoor energy storage system is shown in the table。 Eco_30_P ECO ESS Eco_60_PDMS 1.3 Target readers This manual is for the use of designated operators only. -
Page 4: Label Description
BMS: battery management system MPPT: maximum power point tracking system STS: On-off-grid switching system 1.6 label description Operators should read and understand the label carefully before any operation. WARNING: WARNING: AVERTISSEMENT: AVERTISSEMENT: SPARK HAZARD REFER TO THE UESR MANUAL WHEN To Reduce the Risk of injury. -
Page 5: Safety Precautions
difference between different models. DANGER Arc Flash & Shock Hazard Appropriate PPE Required SHOCK PROTECTION FLASH PROTECTION Shock Hazard Exposure: 907 Vdc LEVEL A Shock Hazard when covers removed Incident Energy : 1.0 cal/cm2 Limited Approach Boundary: 1.07 m Working Distance: 45.7 cm Restricted Approach Boundary: 0.3 m... -
Page 6: Safety Warning
Do not change the size and rating of the fuse. Appropriate measuring devices must be used and appropriate standards and instructions must be followed. Before making any measurement, you must understand the operation manual of the measuring device. Do not open the device during operation. If required on site, forklifts, cranes and other construction machinery must be operated by qualified operators. -
Page 7: Bess Summary
3. BESS summary Energy storage technology has been recognized as an important part of the six links of power generation, transformation, transmission and distribution, application and energy storage in the operation of power system. Incorporating energy storage into the power grid system can effectively manage the demand side, eliminate the power grid peak, smooth the load curve, and adjust the frequency and voltage. -
Page 8: Bess Components And Dimensions
3.1 BESS Components and dimensions Picture 3-1 BESS (Outside) Item No Name Remark g i l Emergency stop button Picture 3-2 BESS inside （front） Item No Name Remark Website : www.ecoess.co.uk 72- Evington Road, Mobile : + 44 (0) 7729636318 /ecoess.co.uk LE2 1HH Leicester, UK Landline : + 44 (0)116 366 9980... - Page 9 c t i (the number of 30kW modules is 15 packs) Picture 3-3 BESS inside （after ） Item No Name Remark Photovoltaic circuit breaker optional g i l Website : www.ecoess.co.uk 72- Evington Road, Mobile : + 44 (0) 7729636318 /ecoess.co.uk LE2 1HH Leicester, UK Landline : + 44 (0)116 366 9980...
- Page 10 BESS measure Name W(mm) D(mm) H(mm) W(kg) outdoor energy storage 1861.5 1267 1835 2300 Picture 3-4 Front side view Picture 3-5 Right side view Website : www.ecoess.co.uk 72- Evington Road, Mobile : + 44 (0) 7729636318 /ecoess.co.uk LE2 1HH Leicester, UK Landline : + 44 (0)116 366 9980 E-mail : aazib@ecoess.co.uk...
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Page 11: Delivery List
3.2 Delivery list The delivery includes outdoor Bess, documents, accessories and keys. The detailed list is as follows: Item No category Name Quantity Remark Outdoor energy BESS storage cabinet user manual Installation manual BESS installation guide Documents Air conditioning manual Expansion bolt Fixed outdoor energy Accessories... -
Page 12: Installation Preparation
4. Installation Preparation 4.1 installation process Delivery list Equipment Wiring check Fixed Commissioning of Complete the power on inspection Picture.4-1 Installation process 4.2 Installation Tool During on-site installation at the project site, installation tools will be prepared in advance. Item No Recommended tools Quantity purpose... -
Page 13: Environmental Requirements For Installation Site
4.3 Environmental requirements for installation site The environmental requirements of the installation site as below : Item No Project Requirements -20 ~ 55 Environment temperature (when the battery temperature exceeds range , the output power decreases) Allowable altitude < 2000m (derating above 2000m) Allowable humidity 5% - 100% (no condensing) Basic installation requirements See Chapter 4.4 for specific requirements... - Page 14 flood level in History) Bearing capacity > 25 t / ㎡ Bearing capacity of mounting base e f i ≥ 3mm/ ㎡ Basic levelness 1） Site requirements for installation of single outdoor energy storage cabinet Picture 4-2 Installation diagram (one pcs) Note: W represents the width of the installation surface of a single cabinet, and D represents the depth of the installation surface of a single cabinet.
- Page 15 Note: W represents the width of the installation surface of a single cabinet, and D represents the depth of the installation surface of two cabinet. 3）Site requirements for installation of multiple outdoor energy storage cabinets Picture 4-4 installation diagram (Multiple pcs) Note: W represents the width of the total mounting surface of multiple cabinets, and D represents the depth of the total mounting surface of multiple cabinets.
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Page 16: Transportation Of Outdoor Energy Storage Cabinet
4.5 Transportation of outdoor energy storage cabinet Danger: During transportation, the surrounding sites must be inspected and obvious safety warning lines must be set for safety protection. During transportation, any irrelevant persons are not allowed enter the transportation dangerous area. Forklift requirements are as follows. - Page 17 Warning: When transporting outdoor energy storage cabinets, only forklifts can be used Do not insert a fork from where the air conditioner is located. When handling this product, please use an electric forklift with a movable fork. Manual forklifts are not recommended. When handling with forklift, protection shall be provided to avoid damage to the equipment surface.
- Page 18 Transportation process Confirm forklift fork Picture 4-5 Forklift indication 1 Transportation plan 1 front access Picture 4-6 Forklift indication 2 Transportation plan 2 front access Transport option 1 front insert 1. Remove the fork hole cover plate and confirm the fork hole Item No Name 1、2、3、4...
- Page 19 2. Fork inlet 3. Transport Item No Requirements The forklift shall be forked from the side away from the air conditioner, so that the distance between the fork and the rear side of the cabinet is < 50mm Website : www.ecoess.co.uk 72- Evington Road, Mobile : + 44 (0) 7729636318 /ecoess.co.uk...
- Page 20 4. Put down the fork and exit Transport option 2 side insertion 1. Remove the fork hole cover plate and confirm the fork hole Item No Requirements Forklift hole baffle 1、2 t f i 2. Fork inlet Website : www.ecoess.co.uk 72- Evington Road, Mobile : + 44 (0) 7729636318 /ecoess.co.uk...
- Page 21 Transport Item No Requirements The forklift shall be forked in from the side adjacent to the air conditioner to make the distance between the fork and the rear side of the cabinet < 50mm Website : www.ecoess.co.uk Mobile : + 44 (0) 7729636318 72- Evington Road, /ecoess.co.uk LE2 1HH Leicester, UK...
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Page 22: Fixed
4、 Put down your fork and exit Fixed 5.1 fixing of outdoor energy storage cabinet Before fixing the outdoor energy storage cabinet, please recheck whether the outdoor energy storage cabinet is placed in a qualified position according to the requirements of chapter 4.4 Prepare the percussion drill with M12 drill bit and check the specification and quantity of expansion screws;... -
Page 23: Wiring
Picture 5-1 Fixed hole position (bottom view) Bolt installation: After removing the hole slag, put the expansion bolts (4) into the corresponding holes, hammer to the bottom with a hammer, install the nut + washer and tighten it with a sleeve, and use a torque wrench to confirm the torque (96 N.M); Picture 5-2 Installation view 6. - Page 24 Danger: Wiring should be completed by a qualified electrician. The electrician should confirm that all cables are connected correctly. At least two operators are required for wiring operation. One operator will operate the wire, and the other operator will monitor and remind to avoid operating errors.
- Page 25 Picture 6-1 Miniature circuit breaker (front side) Picture 6-2 miniature circuit breaker (back side) Website : www.ecoess.co.uk 72- Evington Road, Mobile : + 44 (0) 7729636318 /ecoess.co.uk LE2 1HH Leicester, UK Landline : + 44 (0)116 366 9980 E-mail : aazib@ecoess.co.uk...
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Page 26: Wiring Of Outdoor Energy Storage Cabinet
Picture.6-3 integrated box panel Picture 6-4 DC circuit maintenance switch 6.1 Wiring of outdoor energy storage cabinet Danger: Before wiring, make sure that all switches are turned off. Protective equipment must be worn when connecting, goggles and safety gloves must be worn.. Website : www.ecoess.co.uk 72- Evington Road, Mobile : + 44 (0) 7729636318... -
Page 27: Bess External Wiring
Insert the service switch handle into the service switch Picture 6-5 Handle schematic diagram 6.2 BESS External wiring All external interfaces are arranged in the electrical room. The details as follows: AC cable routing As shown in the figure below, remove the 3pcs m5 screw in the red circle and take out the baffle. Picture 6-6 Wiring position(Front side) Website : www.ecoess.co.uk 72- Evington Road,... - Page 28 Picture 6-7 Bottom view Cable routing Insert the cable from the hole at the bottom of the cabinet, and connect and fasten it in the order shown in the figure below. The bolt is M8 * 16 bolt group, and the torque is required to be 10 ± 1 N.M Picture 6-8 Position wiring diagram (front side) Website : www.ecoess.co.uk 72- Evington Road,...
- Page 29 Picture 6-9 Position wiring diagram (back side) Picture 6-10 Ground wire connection interface Item No Interface definition Remark n i l n i l n i l n i l Website : www.ecoess.co.uk 72- Evington Road, Mobile : + 44 (0) 7729636318 /ecoess.co.uk LE2 1HH Leicester, UK Landline : + 44 (0)116 366 9980...
- Page 30 n i l n i l Optional: only with off network function n i l n i l Optional: only with photovoltaic function Communication cable wiring Connect the network cable to the network port shown in the figure below Picture 6-11 communication cable connection interface Warning: BESS is a three-phase three wire system, which can adopt different topological grids.
- Page 31 U V W U V W U V W DC/AC DC/AC DC/AC Battery Battery Battery Picture.6-12 IT System When "grid" is "TT system", it is recommended to install RCD (residual current device). U V W U V W U V W DC/AC DC/AC DC/AC...
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Page 32: Complete The Inspection
U V W U V W U V W DC/AC DC/AC DC/AC Battery Battery Battery Picture.6-14 TN system 7. Complete the inspection Warning: Another operator needs to check the wiring again to confirm that all cables are connected correctly Line inspection Please ensure that all cables are connected correctly according to the requirements in Chapter6. -
Page 33: Commissioning
Ensure that all bolts are tightened according to the following requirements. After confirming the torque, make red marks on the bolts as identification. Item Type Fixed part Position Specified value Outdoor energy storage cabinet M12 * 150 96±5N·m Outdoor and ground fixing energy AC, load, PV cable M8 * 16... - Page 34 Turn on the BMS DC Open PCS circuit circuit breaker breaker Turn on the BMS maintenance switch Picture 8-3 Main circuit power-on process Website : www.ecoess.co.uk 72- Evington Road, Mobile : + 44 (0) 7729636318 /ecoess.co.uk LE2 1HH Leicester, UK Landline : + 44 (0)116 366 9980 E-mail : aazib@ecoess.co.uk...