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Preface
Chapter 1 System Overview
1.1
Overview
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Introduction
Compatibility with Previous CPUs
Features on New CPU Models
PROFIBUS-DP
PROFIBUS User Organizations
Using Other Networks
1.2
System Features
Product Specifications Overview
Shared Features
545/555-Only Features
575-Only Features
1.3
Programming Tools
SoftShop
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TISOFT
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COM PROFIBUS
Communicating with the CPU
1.4
Hardware Overview
Series 505 Bases
VME Base
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Expansion I/O
I/O Channel Support
Chapter 2 Pre-installation Guidelines
2.1
Planning Your Installation
Defining Control Requirements
Calculating Power Needs
2.2
Safety Considerations
Operator Safety Switches
Emergency Stop Switch
JOG or INCH Switch
2.3
575 Fault Relay Operation
Overview
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Fault Relay Operation Details
Time Delay
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Fault Relay Usage Examples
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Contents
1-2
1-2
1-2
1-3
1-4
1-4
1-4
1-6
1-6
1-8
1-9
1-10
1-11
1-11
1-11
1-11
1-11
1-12
1-12
1-12
1-13
1-13
2-2
2-2
2-2
2-3
2-4
2-4
2-5
2-6
2-6
2-6
2-8
2-8
Contents
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Table of Contents
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Summary of Contents for Siemens Simatic 545-1106

  • Page 1 Contents Preface Chapter 1 System Overview Overview ............... Introduction .
  • Page 2 Guidelines for Fuses/Circuit Breakers ..........2-11 Fusing the Controller and Remote I/O Base .
  • Page 3 Replacing and Handling the Battery ..........3-16 Lithium Battery in the 545 and 555 –1105/–1106 CPUs .
  • Page 4 Installing the PPX:575–2130 VMEbus Base ......... 4-10 Mechanical Outline .
  • Page 5 4.13 Wiring the Fault Relay ............4-44 4.14 Establishing CPU Communication...
  • Page 6 PPX:505–6870 RBC ............. . 5-14 User Options .
  • Page 7 Connecting Modems ............6-32 Overview .
  • Page 8 Chapter 9 Troubleshooting Troubleshooting by Using Auxiliary Functions ........Overview .
  • Page 9 Appendix A System Specifications Physical and Environmental Specifications ........General Series 505 Specifications .
  • Page 10 RS-485/RF I/O Channel Converter ..........C-19 Introduction .
  • Page 11 List of Figures Series 505 I/O Architecture ............Typical 555 System .
  • Page 12 Selecting Input Voltage on the PPX:575–6663 Power Supply ..... . . 4-16 4-10 Installing the 575 Power Supply Module ......... . 4-17 4-11 Connecting Power to the 575 Power Supply...
  • Page 13 Connecting to a Series 505 Terminal Block ........6-14 Adding a Terminating Resistor .
  • Page 14 List of Tables CPU Specifications ............. . CPU Specifications .
  • Page 15 555–1106 CPU Memory Configuration ..........575–2104 CPU Memory Configuration .
  • Page 16 Preface About This Manual This SIMATIC 545/555/575 System Manual includes requirements and specifications for preparing your control site and installing a SIMATICr 545, 555, or 575 programmable logic controller system. This manual describes the following equipment: • 545–1103, –1104, –1105, and –1106 CPUs •...
  • Page 17 Related Manuals Additional manuals that have relevant information include the following: • SIMATIC 545/555/575 Programming Reference User Manual (PPX:505–8204–x). • SIMATIC 505 TISOFT2t User Manual (PPX:TS505–8101–x). • SIMATIC 505 PROFIBUS-FMS Communications Processor User Manual, (PPX:505–8129–x) for information on operating and configuring the FMS CP module.
  • Page 18 Corcom part no. 10VS1 or equivalent Filter Network connected ahead of each power supply. Technical For technical assistance, contact your Siemens Energy & Automation, Inc., Assistance distributor or sales office. If you need assistance in contacting your sales agent or distributor in the United States, call 1–800–964–4114.
  • Page 19: Table Of Contents

    Chapter 1 System Overview Overview ............... Introduction .
  • Page 20: Overview

    Overview Introduction This manual describes SIMATIC 545, 555, and 575 programmable control systems and encompasses the following CPU models: • PPX:545–1103, –1104, –1105, –1106 • PPX:555–1103, –1104, –1105, –1106 • PPX:575–2104, –2105, –2106 NOTE: In this manual, a feature, unless it is explicitly restricted, applies to all systems.
  • Page 21: Features On New Cpu Models

    Features on New The newer model 555 and 575 CPUs incorporate several new features and CPU Models enhancements, including the following: • The 555–1105/–1106 CPUs and 575–2105/–2106 CPUs include a built-in Motorola 68882 floating-point math coprocessor. • The 555–1105/–1106 and 575–2105/–2106 CPUs support PowerMatht functionality, which compiles high-level math functions using the new memory type allocation of Compiled Special (CS) memory for Special Function (SF) programs and SF subroutines.
  • Page 22: Profibus-Dp

    Overview (continued) PROFIBUS-DP Series 505 programmable control systems can now communicate with PROFIBUS-DP I/O and other devices that meet the PROFIBUS standard (DIN 19245, Part 3). PROFIBUS-DP is a token ring protocol in a master-to-slave configuration that is optimized for I/O exchange. Some Series 505 CPUs contain a PROFIBUS-DP annex card (optional for 575 and 545–1103/–1105 CPUs) that supports all I/O devices that conform to the PROFIBUS-DP standard.
  • Page 23 Festo Limit SW P/B Solenoid PE Cell Metlore-Toledo Third Party Data Logic Products AEG-Modicon Siemens AC/DC Bosch Motors and Drives Turk etc. Notes: The Series 505 remote I/O channel supports up to 15 Series 505/Series 500 remote bases. The PROFIBUS-DP I/O channel supports up to 112 SIMATIC and third-party DP I/O slaves.
  • Page 24: System Features

    System Features Product Table 1-1 lists memory capacity, scan performance, and other features for Specifications the CPUs described in this manual. Overview Table 1-1 CPU Specifications Feature 545–1103/1105 545–1104/1106 555–1103 555–1104 575–2104 User Memory 96 Kbytes 192 Kbytes 384 Kbytes 1920 Kbytes 832 Kbytes Boolean Scan...
  • Page 25 Table 1-2 lists memory capacity, scan performance, and other features for the newer model CPUs described in this manual. Table 1-2 CPU Specifications Feature 555–1105 555–1106 575–2105 575–2106 User Memory 384 Kbytes 1856 Kbytes 832 Kbytes 1856 Kbytes Boolean Scan 0.07 ms/K 0.07 ms/K 0.45 ms/K...
  • Page 26: Shared Features

    System Features (continued) Shared Features All CPUs offer the following features: • Support for I/O expansion using PROFIBUS-DP I/O. • Support for I/O expansion using Series 505 remote I/O. (Exception: the 545–1103/–1105 cannot use the Series 505 remote I/O channel.) •...

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