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Related Manuals for Beko QWIK-PURE 10
Summary of Contents for Beko QWIK-PURE 10
- Page 1 Original installation and operation manual QWIK‑PURE ® > 10 02-535...
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Page 2: Table Of Contents
QWIK-PURE ® Installation and operation manual Table of contents 1. Notes about the documentation .....................4 1.1 Contact ............................4 1.2 Information regarding installation and operation manual .............4 2. Safety ..............................5 2.1 Use .............................5 2.1.1 Intended use ............................5 2.1.2 Reasonably foreseeable inappropriate use ................. 6 2.2 Responsibility of the operating company ................6 2.3 Target group and personnel......................7 2.4 Explanation of the safety symbols used ...................8... - Page 3 Installation and operation manual QWIK-PURE ® 7. Commissioning ..........................34 7.1 Warning notices ........................34 7.2 Initial commissioning ......................35 7.3 Recommissioning ........................36 8. Operation ............................37 8.1 Warning notices ........................37 8.2 Working during operation ..................... 37 9. Maintenance ..........................39 9.1 Warning notices ........................
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Page 4: Notes About The Documentation
This documentation contains all the necessary steps for use of the product and the accessories. 1.1 Contact Manufacturer Customer service and tools BEKO TECHNOLOGIES GmbH BEKO TECHNOLOGIES GmbH Im Taubental 7 | 41468 Neuss Im Taubental 7 | 41468 Neuss... -
Page 5: Safety
Installation and operation manual QWIK-PURE ® 2. Safety 2.1 Use 2.1.1 Intended use The QWIK‑PURE , also referred to as the “product” below, is used to treat compressor condensate from oil- ® lubricated and oil-free compressors. Physical processes are used to separate impurities, as well as oils that can be directly separated, from the corresponding water. -
Page 6: Reasonably Foreseeable Inappropriate Use
QWIK-PURE ® Installation and operation manual 2.1.2 Reasonably foreseeable inappropriate use Reasonably foreseeable inappropriate use is deemed to have occurred if the product or the accessories are used in any other way than that described in the section “Intended use”. Reasonably foreseeable inappropriate use includes the use of the product or the accessories in a manner not intended by the manufacturer or supplier but which may result from foreseeable human behaviour. -
Page 7: Target Group And Personnel
Installation and operation manual QWIK-PURE ® 2.3 Target group and personnel This manual addresses the personnel listed below who are involved with work on the product or the accessories. INFORMATION Personnel requirements! Personnel must not interact with the product or the accessories in any way if under the influence of drugs, medications, alcohol or other substances that may result in ... -
Page 8: Explanation Of The Safety Symbols Used
QWIK-PURE ® Installation and operation manual 2.4 Explanation of the safety symbols used The symbols used below indicate safety-relevant and important information which must be adhered to when handling the product and to ensure safe and optimum operation. Symbol Description / Explanation General warning symbol (danger, warning, caution) Warning: pressurised system Observe the installation and operation manual... -
Page 9: Safety Instructions And Warning Notices
Installation and operation manual QWIK-PURE ® 2.5 Safety instructions and warning notices This section provides an overview of all the important safety aspects for personal protection as well as for the safe and problem-free operation of the product and accessories. The following sections list the dangers posed by this product and the accessories even with intended use. -
Page 10: Pressurised Systems
QWIK-PURE ® Installation and operation manual 2.5.3 Pressurised systems The following situations may result in serious injury or death: • Contact with fast or suddenly escaping fluids • Bursting system parts • Pressurised hose and pipe whipping as a result of disconnection For the safe handling of pressurised systems, observe the following: •... -
Page 11: Installation
Installation and operation manual QWIK-PURE ® 2.5.5 Installation The improper assembly or electrical installation of the product and accessories may result in personal injury and damage to property and impair operation. For safe assembly and electrical installation, observe the following: •... -
Page 12: Handling Hazardous Substances
QWIK-PURE ® Installation and operation manual 2.5.7 Handling hazardous substances Contact with condensate containing substances which endanger health and the environment can pose a health hazard, causing irritation and/or damage to the eyes, skin and mucous membranes. In addition, polluted condensate must be prevented from entering the sewerage system, waters or the ground. For the safe handling of polluted condensate, observe the following: •... -
Page 13: Warning Notices
Installation and operation manual QWIK-PURE ® 2.6 Warning notices Warning notices warn against dangers when handling the product and accessories. In order to prevent accidents, personal injury and damage to property as well as impairments during operation, it is essential to adhere to the warning notices. Structural set up: SIGNAL WORD Type and source of danger! -
Page 14: Product Information
QWIK-PURE ® Installation and operation manual 3. Product information 3.1 Product overview 3.1.1 QWIK‑PURE ® Description / explanation Description / explanation Pressure relief chamber Locking device Fixing screw Collector Connecting pipe Riser duct Clean water tank [10] Filter cartridge Reference turbidity tube [11] End cap Foot... -
Page 15: Function Description
Installation and operation manual QWIK-PURE ® 3.2 Function description The condensate is fed from the condensate collection line via the condensate inlet [A] into the pressure relief chamber [1]. In the pressure relief chamber [1], entrained compressed air is separated before the condensate flows through the connecting pipe [3] into the filter cartridge [10]. -
Page 16: Type Plate
16 bar(ü) / 232 psi(g) +5 °C … +50 °C / +41 … +122 °F amb. 35 kg / 77.2 lbs 12345687 BEKO TECHNOLOGIES GmbH Im Taubental 7 41468 Neuss www.beko-technologies.com Made in Germany Description / explanation Product name... -
Page 17: Scope Of Delivery
Installation and operation manual QWIK-PURE ® 3.4 Scope of delivery The installation size and further delivery details are specified in the contractual documents. Illustration Description / explanation Quick Start Guide QWIK-PURE ® 빠른 시작 가이드 RYCHLÝ NÁVOD K OBSLUZE SCHNELLSTARTANLEITUNG SNELSTARTGIDS QUICK START GUIDE SKRÓCONA INSTRUKCJA OBSŁUGI GUÍA DE INICIO RÁPIDO GUIA DE ARRANQUE RÁPIDO GUIDE DE DÉMARRAGE RAPIDE PRIROČNIK ZA HITER ZAGON GUIDA ALL‘AVVIO RAPIDO... - Page 18 QWIK-PURE ® Installation and operation manual Illustration Description / explanation Filter cartridge Elbow connector with union nut and flat gasket Fixing screw Riser duct End cap Locking device, foot Reference turbidity tube 18 | 64...
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Page 19: Technical Data
Installation and operation manual QWIK-PURE ® 4. Technical data 4.1 QWIK‑PURE operating parameters ® Parameter QWIK‑PURE ® Relative ambient air humidity ≤10 … 80 %, without condensation 2000 m Maximum operating altitude above sea level 2187.23 yd 16 bar(g) Maximum operating pressure at condensate inlet 230 psi(g) +5 … +50 °C Minimum / maximum operating temperature, fluids ... -
Page 20: Materials
QWIK-PURE ® Installation and operation manual 4.3 Materials Component Material Filter cartridge Plastic blend and cellulose Pressure relief chamber Condensate inlet PA/PP/VA Connecting pipe Clean water tank Foot Collector 4.4 Dimensions [mm] [in] [mm] [in] [X1] 24.61 [Y3] 1482 58.35 [X2] 23.62 [Y4]... -
Page 21: Connections
Installation and operation manual QWIK-PURE ® 4.5 Connections Connection Quantity Description / explanation 1 x G1" Hose connection, connection for the condensate inlet G1/2" Hose connection, connection for the condensate inlet Elbow connector, connection for draining the purified 23 mm (0.91 in) condensate 12 mm (0.47 in) Service valve and hose connection 12 mm (0.47 in) Drain valve with hose connection 21 | 64... -
Page 22: Assembly Conditions
QWIK-PURE ® Installation and operation manual 4.6 Assembly conditions Observe the following conditions when setting up and selecting the place of installation: • The place of installation must meet the following conditions: 0 Protected from mechanical loads 0 Protected from splash water 0 Protected from direct sunlight and areas exposed to heat sources 0 Protected from frost 0 Outside of hazardous locations... -
Page 23: Transport And Storage
Installation and operation manual QWIK-PURE ® 5. Transport and storage 5.1 Warning notices WARNING Insufficient qualification! Insufficient qualification of the personnel carrying out work on the product and accessories can lead to accidents, personal injury and damage to property as well as impair operation. • The work on the product and accessories described below may only be executed and documented by skilled personnel - transport and storage. -
Page 24: Transport
QWIK-PURE ® Installation and operation manual 5.2 Transport Transport work Illustration Description / explanation HIER ÖFFNEN OPEN HERE • Only transport the product and the accessories in their original packaging. • Secure the product and accessories in an upright position on a pallet so that they will not fall or shift during transportation. -
Page 25: Assembly
Installation and operation manual QWIK-PURE ® 6. Assembly 6.1 Warning notices DANGER Use of incorrect spare parts, accessories or materials! Use of the incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may result in death or serious injury. Malfunctions and device failure as well as material damage can occur. -
Page 26: Assembly Work
QWIK-PURE ® Installation and operation manual 6.2 Assembly work For assembly work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Adjustable spanner • Sealing material (e.g. PTFE tape) Always to be worn: for sealing the condensate • Water pump pliers connections provided by the •... - Page 27 Installation and operation manual QWIK-PURE ® Assembly work Illustration Description / explanation 4. Carefully insert the foot into the installation openings while straightening it at the same time. 27 | 64...
- Page 28 QWIK-PURE ® Installation and operation manual Assembly work Illustration Description / explanation 5. Align the locking device with the heel facing downwards and insert it into the locking device opening in the collector. 6. Press the locking device into the locking device opening as far as it will go.
- Page 29 Installation and operation manual QWIK-PURE ® Assembly work Illustration Description / explanation 7. Place the pressure relief chamber on the foot. 0 Align the connection in the direction of the clean water tank. 8. Install the riser duct between the collector and the clean water tank.
- Page 30 QWIK-PURE ® Installation and operation manual Assembly work Illustration Description / explanation 9. Place the end cap on the filter cartridge and turn it clockwise all the way. NOTE Filter cartridge insertion! Use of incorrect filter cartridges or incorrect insertion of the filter cartridges can cause damage or leakage to the collector and the filter cartridges. • Before inserting the filter cartridges, check to make sure that the filter cartridge is the right one for the product. 0 The colour of the cap at the bottom of the filter cartridge must be identical to the colour of the cap in the collector. •...
- Page 31 12. Check the sealing surfaces in the connecting pipe for damage and impurities. 0 Remove any dirt. 0 If there is any damage, contact BEKO TECHNOLOGIES Service (see section “1.1 Contact” on page 4). 13. Insert the connecting pipe into the pressure relief chamber connection.
- Page 32 QWIK-PURE ® Installation and operation manual Assembly work Illustration Description / explanation NOTE Damage due to incorrect hose routing. Incorrect hose routing can result in property and environmental damage, as well as impaired operation. • Route all hoses in the shortest possible way. •...
- Page 33 Installation and operation manual QWIK-PURE ® Assembly work Illustration Description / explanation 20. Screw the supplied elbow connector with the mounted flat gasket clockwise as far as it will go onto the condensate drain of the QWIK‑PURE ® and position it so that the outlet is pointing downwards. NOTE Overflow of the clean water tank.
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Page 34: Commissioning
QWIK-PURE ® Installation and operation manual 7. Commissioning 7.1 Warning notices DANGER Operation outside the permissible limit range! Operation of the product and accessories outside the permissible limits and operating parameters, unauthorised intervention and modifications may result in death or serious injury. • Adhere to the limits and operating parameters specified on the type plate and in the manual. • Check whether the operating parameters have been amended or restricted by the use of accessories. -
Page 35: Initial Commissioning
Installation and operation manual QWIK-PURE ® 7.2 Initial commissioning For initial commissioning work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • No tool necessary • No material necessary Always to be worn: Preparatory tasks Assembly of the QWIK‑PURE is complete. ®... -
Page 36: Recommissioning
QWIK-PURE ® Installation and operation manual Commissioning work Illustration Description / explanation 4. Slowly open the condensate feed to the QWIK‑PURE ® 5. Check all hoses and connections for leaks (see section “9.3.5 Leakage test” on page 49). 6. Commissioning is complete and the discharged condensate is treated by the QWIK‑PURE ®... -
Page 37: Operation
Installation and operation manual QWIK-PURE ® 8. Operation 8.1 Warning notices DANGER Operation outside the permissible limit range! Operation of the product and accessories outside the permissible limits and operating parameters, unauthorised intervention and modifications may result in death or serious injury. • Adhere to the limits and operating parameters specified on the type plate and in the manual. • Observe the assembly conditions and the ambient conditions. •... - Page 38 QWIK-PURE ® Installation and operation manual Prerequisites Tools Material Protective equipment • No tool necessary • No material necessary Always to be worn: Illustration Description 1. Check the level indicator. The level indicator is flush with the pressure relief chamber: 0 The QWIK‑PURE works perfectly.
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Page 39: Maintenance
Installation and operation manual QWIK-PURE ® 9. Maintenance 9.1 Warning notices DANGER Pressurised system! There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts. • Before starting work, depressurise the pressurised system and secure it against unintentional pressurisation. -
Page 40: Maintenance Schedule
QWIK-PURE ® Installation and operation manual 9.2 Maintenance schedule Maintenance Interval Turbidity test of wastewater and documenting the • Weekly result • Mandatory in case of a negative result of the turbidity test Changing the filter cartridges • If the level indicator’s red marking is visible •... -
Page 41: Turbidity Check Of The Purified Condensate
Installation and operation manual QWIK-PURE ® 9.3.1 Turbidity check of the purified condensate Prerequisites Tools Material Protective equipment • No tool necessary • No material necessary Always to be worn: Illustration Description 1. Remove the reference turbidity tube from the holder and fill it with a water sample from the ... -
Page 42: Replacing Filter Cartridges
QWIK-PURE ® Installation and operation manual 9.3.2 Replacing filter cartridges Prerequisites Tools Material Protective equipment • No tool necessary • Filter cartridges Always to be worn: Preparatory tasks Provide the required number of new filter cartridges next to the QWIK‑PURE ® Remove the plugs from the packaging of the new filter cartridges and place them near the QWIK‑PURE ® Illustration Description / explanation 1. Cut off the condensate feed to the QWIK‑PURE ® and divert the condensate into a separate container. - Page 43 Installation and operation manual QWIK-PURE ® Illustration Description / explanation 3. Connect the drain valve on the connecting pipe to a collecting container and open the drain valve. 0 Close the drain valve the moment that condensate stops coming out. 0 Pick up and dispose of any leaking or spilled condensate in accordance with applicable regional laws and requirements.
- Page 44 Disposal” on page 60). 9. Check the sealing surface of the connecting pipe connection for damage and dirt. 0 Remove any dirt. 0 If there is any damage, contact BEKO TECHNOLOGIES Service (see section “1.1 Contact” on page 4). 44 | 64...
- Page 45 Installation and operation manual QWIK-PURE ® Illustration Description / explanation NOTE Filter cartridge insertion! Use of incorrect filter cartridges or incorrect insertion of the filter cartridges can cause damage or leakage to the collector and the filter cartridges. • Before inserting the filter cartridges, check to make sure that the filter cartridge is the right one for the product. 0 The colour of the cap at the bottom of the filter cartridge must be identical to the colour of the cap in the collector. • Insert the filter cartridges vertically and carefully into the collector. 10. Insert the filter cartridge into the mount on the foot with the bayonet mount facing the connecting pipe.
- Page 46 QWIK-PURE ® Installation and operation manual Illustration Description / explanation 14. Place the end cap on the filter cartridge and turn it clockwise all the way. 15. Remove the cover from the pressure relief chamber and remove the activated carbon mat from the vent of the pressure relief chamber. 0 Check the activated carbon mat for heavy soiling (e.g. mould, oil saturation, etc.) and ...
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Page 47: Cleaning
Installation and operation manual QWIK-PURE ® 9.3.3 Cleaning 9.3.3.1 Warning notices CAUTION Inappropriate cleaning and use of the wrong cleaning media! Inappropriate cleaning and the use of the wrong cleaning media may result in minor injuries as well as damage to health and damage to property. •... -
Page 48: Cleaning Work
QWIK-PURE ® Installation and operation manual 9.3.3.2 Cleaning work For cleaning work to be carried out, the following prerequisites must be fulfilled and the respective preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • No tools necessary • Warm water Always to be worn: • Cotton or disposable cloth Preparatory tasks The QWIK‑PURE has been decommissioned. -
Page 49: Visual Inspection
Installation and operation manual QWIK-PURE ® 9.3.4 Visual inspection During the visual inspection, check all components for mechanical damage and leaks. Replace damaged components immediately. 9.3.5 Leakage test A leakage test is only possible if the QWIK‑PURE is completely filled with water. ® 1. Fill the QWIK‑PURE with tap water through the vent until water comes out of the condensate drain. -
Page 50: Consumables, Accessories And Spare Parts
• Material number and designation of the accessory • Required quantity of accessories to be delivered The contact information for the relevant BEKO TECHNOLOGIES Service team is listed in section “1.1 Contact” on page 4. 10.2 Wear parts Designation Material number... -
Page 51: Accessories
Installation and operation manual QWIK-PURE ® 10.3 Accessories Designation Material number QWIK‑PURE 10 spill protection basin ® On request 900 mm x 800 mm (35.43 in x 31.5 in) Alarm sensor, normally open contact (NO) On request High pressure relief chamber On request 10.4 Spare parts Designation Material number Pressure relief chamber 25 l (6.6 gal) On request Condensate inlet, rotatable, including fixing screw On request 10 clean water tank, 2.5 l (0.66 gal) On request QWIK‑PURE... -
Page 52: Decommissioning
QWIK-PURE ® Installation and operation manual 11. Decommissioning The QWIK‑PURE must be removed from service for prolonged periods of non-operation, e.g.: ® • Repairs to the product or accessories • Longer standstill of the entire system due to planned work (e.g. conversion work, major repairs, decommissioning of the overall system) 11.1 Warning notices DANGER Pressurised system! There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts. -
Page 53: Disassembly
Installation and operation manual QWIK-PURE ® 12. Disassembly 12.1 Warning notices DANGER Pressurised system! There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts. • Set up a safety area around the working area before starting work. •... - Page 54 QWIK-PURE ® Installation and operation manual Disassembly work Illustration Description / explanation 1. Cut off the condensate feed to the QWIK‑PURE ® and divert the incoming condensate into a separate container. 2. Connect the service valve on the clean water container to a collecting container and open the service valve.
- Page 55 Installation and operation manual QWIK-PURE ® Disassembly work Illustration Description / explanation 3. Connect the drain valve on the connecting pipe to a collecting container and open the drain valve. 0 Close the drain valve the moment that condensate stops coming out. 0 Pick up and dispose of any leaking or spilled condensate in accordance with applicable regional laws and requirements.
- Page 56 Disposal” on page 60). 9. Check the sealing surface of the connecting pipe connection for damage and dirt. 0 Remove any dirt. 0 If there is any damage, contact BEKO TECHNOLOGIES Service (see section “1.1 Contact” on page 4). 56 | 64...
- Page 57 Installation and operation manual QWIK-PURE ® Disassembly work Illustration Description / explanation 10. Remove the hose between the tapping point and the pressure relief chamber. 11. Empty and remove the connecting pipe. 12. Clean the connecting pipe (see section “9.3.3 Cleaning” on page 47). 57 | 64...
- Page 58 QWIK-PURE ® Installation and operation manual Disassembly work Illustration Description / explanation 13. Empty and remove the pressure relief chamber. 14. Clean the pressure relief chamber (see section “9.3.3 Cleaning” on page 47). 15. Remove and clean the riser duct. 58 | 64...
- Page 59 Installation and operation manual QWIK-PURE ® Disassembly work Illustration Description / explanation 16. Remove the locking device from the foot. 17. Remove the foot from the collector. Make sure to tilt the foot in the direction of the filter cartridge mount. 18. Empty and clean collector. 19. Dispose of the dismantled components properly (see section “13.
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Page 60: Disposal
• Dispose of electrical and electronic components through a specialist waste disposal company or return to BEKO TECHNOLOGIES. • In case of doubt, consult a local disposal company before disposal. NOTE Inappropriate storage. -
Page 61: Disposal Of Operating And Auxiliary Materials
Installation and operation manual QWIK-PURE ® 13.2 Disposal of operating and auxiliary materials Operating material / auxiliary material EU waste code Adsorption materials, filter materials, cleaning wipes and protective clothing - contaminated by oils 15 02 02 or other hazardous substances Adsorption materials, filter materials, cleaning wipes and protective clothing - with the exception 15 02 03 of those classified by 15 02 02 Packaging - paper and cardboard... -
Page 62: Troubleshooting
Installation and operation manual 14. Troubleshooting In the event of any malfunctions which are not described, malfunctions which cannot be eliminated or questions, contact BEKO TECHNOLOGIES customer service, see “1.1 Contact” on page 4. Error or fault pattern Possible cause Measure The level indicator’s red marking... -
Page 63: Notes
Installation and operation manual QWIK-PURE ® 15. Notes 63 | 64... - Page 64 Tel. +81 44 328 76 01 service.it@beko-technologies.com info@beko-technologies.jp BEKO TECHNOLOGIES S. de R.L. de C. BEKO TECHNOLOGIES CORP. BEKO Technologies, S de R.L. de C.V. 900 Great Southwest Pkwy SW Blvd. Vito Alessio Robles 4602 Bodega 10 US - Atlanta, GA 30336 Zona Industrial Tel.