Related Manuals for Toro 68141G
Summary of Contents for Toro 68141G
- Page 1 Form No. 3448-245 Rev A MB TX 2500S Tracked Mud Buggy Model No. 68141—Serial No. 400000000 and Up Model No. 68141G—Serial No. 400000000 and Up *3448-245* Register at www.Toro.com. Original Instructions (EN)
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Page 2: Figure 1
Control Regulation of emission systems, maintenance, additional information, contact an Authorized Service and warranty. Replacements may be ordered through Dealer or Toro Customer Service and have the model the engine manufacturer. and serial numbers of your product ready. Figure 1... -
Page 3: Table Of Contents
serious injury or death if you do not follow the Cleaning the Blower Housing......25 recommended precautions. Fuel System Maintenance ........26 Replacing the Fuel Filter ........26 Draining the Fuel Tank ........26 Removing the Fuel Tank ........27 Electrical System Maintenance ...... -
Page 4: Safety
Safety Improperly using or maintaining the machine can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay General Safety attention to the safety-alert symbol (Figure 2), which means Caution, Warning, or Danger—personal •... - Page 5 decal132-8961 decal137-0575 132-8961 137-0575 1. Battery charging condition 4. Hopper is lowering. 1. Read the Operator’s 3. Cold-fill line Manual. 2. Hour meter 5. Hopper is down. 2. Transmission fluid 3. Hopper is raising. 6. Hopper is lowering automatically. decal133-8062 133-8062 decal132-9051 132-9051...
- Page 6 decal139-7202 139-7202 1. Parking—brake release 10. Warning—engage the parking brake, shut off the engine, and remove the key before leaving the operators position. 2. Parking brake 11. Move the handles in to operate. 3. Warning—read the Operator’s Manual; wear hearing 12.
- Page 7 decal139-7223 139-7223 1. Read the Operator’s Manual.
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Page 8: Product Overview
Parking Brake Lever Product Overview To engage the parking brake, pull back the lever. (Figure To disengage the parking brake, push the lever forward. Hour Meter The hour meter records the number of hours the engine has operated. It operates when the engine is running. -
Page 9: Specifications
Inspect the area where you will use the machine To ensure optimum performance and continued safety and remove all objects that could interfere with the certification of the machine, use only genuine Toro operation of the machine. replacement parts and accessories. Replacement •... -
Page 10: Adding Fuel
• Do not store the machine or fuel container where DANGER there is an open flame, spark, or pilot light, such In certain conditions, fuel is extremely as on a water heater or other appliance. flammable and highly explosive. A fire or •... -
Page 11: Performing Daily Maintenance
Using Stabilizer/Conditioner DANGER In certain conditions during fueling, static Use fuel stabilizer/conditioner in the machine to keep the fuel fresh longer when used as directed by the electricity can be released causing a spark, fuel-stabilizer manufacturer. which can ignite the fuel vapors. A fire or explosion from fuel can burn you and others Important: Do not use fuel additives containing... -
Page 12: During Operation
During Operation • Check for overhead clearance (i.e., electrical wires, branches, and doorways) before driving under any objects and do not contact them. During Operation Safety • Do not overload the hopper and always keep the load level when operating the machine. General Safety Slope Safety •... -
Page 13: Operating The Parking Brake
Operating the Throttle to lose traction. Loss of traction to the wheels or tracks may result in sliding and a loss of braking and steering. The machine can slide even if the The throttle control moves between F and S wheels or tracks are stopped. -
Page 14: Starting The Engine
Starting the Engine Shutting Off the Engine Engage the parking brake. Move the throttle between the F and S positions. Engage the choke. Engage the parking brake. Note: A warm or hot engine may not require Turn the key switch to the O position and choking. -
Page 15: After Operation
Important: Do not use a hammer to remove material from the inside of the hopper; this may cause damage to the machine. Clean any debris from under the hopper. Wipe away debris from the air cleaner. Clean any debris buildup on the engine and in the transmission with a brush or blower. -
Page 16: Raising The Hopper Without Power
Moving a Non-Functional Connect the hose fittings. Use a hoist or have 2 people hold up the hopper Machine and remove the cylinder lock. Important: Do not tow or pull the machine without Carefully lower the hopper to the machine frame. first opening the bypass valves in this procedure, or you will damage the hydraulic system. -
Page 17: Transporting The Machine
Transporting the Machine Lifting the Machine Use a heavy-duty trailer or truck with full-width ramps Rotate the hopper and hoist the machine using the to transport the machine. Ensure that the trailer or lifting points as shown in Figure 17 truck has all the necessary brakes, lighting, and Note: Take up the slack in the chain or straps to... -
Page 18: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check and adjust the track tension (every 10 hours until 50 hours). After the first 10 hours •... -
Page 19: Pre-Maintenance Procedures
• Never tamper with safety devices. • To ensure safe, optimal performance of the machine, use only genuine Toro replacement parts. Replacement parts made by other manufacturers could be dangerous, and such use could void the product warranty. •... -
Page 20: Using The Cylinder Lock
Using the Cylinder Lock Fully raise the hopper. Shut off the engine. Installing the Cylinder Lock Remove the cotterless pins securing the cylinder lock. Park the machine on a level surface, move the motion-control levers to the N EUTRAL LOCK Place the cylinder lock on the posts inside the position, engage the parking brake, and fully machine frame and secure with the cotterless... -
Page 21: Lubrication
Lubrication Engine Maintenance Greasing the Machine Servicing the Air Cleaner Service Interval: Every 50 hours Service Interval: Every 25 hours—Service or replace the air-cleaner foam element (more When operating the machine under normal conditions, often under extremely dusty, dirty lubricate all grease fittings for the bearings and conditions). -
Page 22: Checking The Engine-Oil Level
Checking the Engine-Oil Level Service Interval: Before each use or daily Important: Remember to add 80% of the oil, and then gradually fill it to the Full mark on the dipstick. Important: Do not run the engine with the oil level above the Full mark or below the low mark. -
Page 23: Changing The Engine Oil And Filter
Changing the Engine Oil and Filter Service Interval: Every 100 hours Oil Type:: Detergent oil (API service SJ or higher) Engine Oil Capacity: 1.9 L (64 fl oz) g185888 Viscosity: Refer to the table below. g031623 Figure 27 g017552 Figure 26 Install the drain plug (Figure 27). -
Page 24: Servicing The Spark Plugs
g243623 Figure 29 g027477 Figure 28 Servicing the Spark Plugs Slowly pour approximately 80% of the specified Service Interval: Every 100 hours—Check the spark oil into the filler tube (Figure 29). plug. Every 300 hours—Replace the spark plug. The spark plugs are RFI compliant. Equivalent alternate brand plugs can also be used. -
Page 25: Cleaning The Blower Housing
Removing the Spark Plug Installing the Spark Plug Park the machine on a level surface, move the motion-control levers to the N EUTRAL LOCK position, engage the parking brake, and lower the hopper. Shut off the engine and remove the key. Allow the engine to cool. -
Page 26: Fuel System Maintenance
Draining the Fuel Tank Fuel System Maintenance You can drain the fuel tank by removing it and pouring the fuel out of the fill neck; refer to Removing the Fuel Tank (page 27). You can also drain the fuel tank by Replacing the Fuel Filter using a siphon in the following procedure. -
Page 27: Removing The Fuel Tank
Removing the Fuel Tank Electrical System Maintenance Lower the platform. Release the cushion; refer to Releasing the Cushion for Rear Access (page 19). Servicing the Battery Remove the cross bracket (Figure 35). Service Interval: Every 50 hours DANGER Battery electrolyte contains sulfuric acid, which is fatal if consumed and causes severe burns. - Page 28 Charging the Battery WARNING Charging the battery produces gasses that can explode. Never smoke near the battery and keep sparks and flames away from battery. Important: Always keep the battery fully charged (1.265 specific gravity) to prevent battery damage when the temperature is below 0°C (32°F). g185906 Remove the battery from the chassis;...
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Page 29: Servicing The Fuses
Servicing the Fuses Drive System Maintenance The electrical system is protected by fuses and requires no maintenance. If a fuse blows, check the component or circuit for a malfunction or short. Servicing the Tracks Release the cushion from the rear of the machine. - Page 30 Adjusting the Track Tension Raise the machine so that the tracks are off the ground. If you place the tab of the tensioning tool along the Clean the drive sprocket, the front wheel, and rear edge of the tension nut, the other end of the the road wheels.
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Page 31: Servicing The Drive Belt
Replacing the Drive Belt Inspect the condition of the wheels. If the wheels show signs of wear, replace them at this time. Service Interval: Every 300 hours Beginning at the drive sprocket, coil the new Park the machine on a level surface, move track around the sprocket, ensuring that the the motion-control levers to the N EUTRAL... -
Page 32: Controls System Maintenance
Controls System Maintenance Adjusting the Motion-Control Levers If the motion-control levers do not align horizontally, adjust the right side motion-control lever. Park the machine on a level surface, lower the hopper, engage the parking brake, shut off the engine, and remove the key. Push the motion-control levers down out of the position (Figure... -
Page 33: Brake Maintenance
Release the parking brake. Move the motion-control levers forward. Note: The machine should move forward. Note: If the machine does not move forward, refer to Adjusting the Parking Brake (page 33). Engage the parking brake and shut off the machine. Adjusting the Parking Brake g189389 Remove the fuel tank;... -
Page 34: Hydraulic System Maintenance
0.67 fl oz (20 ml) bottles. One bottle is sufficient for 15 to 22 L (4 to 6 US gallons) of hydraulic fluid. Order Part No. 44-2500 from your authorized Toro distributor. g186038 Checking the Hydraulic-Fluid... - Page 35 Shut off the engine, and remove the key. Allow Loosen the vent plug in each transmission until the engine to cool. loose (Figure 53). Lower the cushion and remove the fuel tank; Note: This allows air to escape the hydraulic refer to Removing the Fuel Tank (page 27).
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Page 36: Servicing The Hydraulic Lift And Slew System
Reservoir-tank capacity: 6.6 L (1.75 US gallons) Park the machine on a level surface, move the motion-control levers to the N EUTRAL LOCK Hydraulic-fluid type: Toro Premium All Season position, engage the parking brake, and lower Hydraulic Fluid or Mobil® 424 Hydraulic Fluid the hopper. Important: Always use the correct hydraulic Shut off the engine, and remove the key. - Page 37 Changing the Hydraulic Fluid for the Lift and Slew System Service Interval: Every 300 hours Park the machine on a level surface, move the motion-control levers to the N EUTRAL position, engage the parking brake, raise the g325619 hopper, and install the cylinder lock. Shut off the machine and remove the key.
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Page 38: Checking The Hydraulic Lines
Replacing the Hydraulic Filter for Shut off the engine and check for leaks. the Lift and Slew System Check the fluid level in the reservoir tank, refer Checking the Hydraulic-Fluid Level for the Lift Service Interval: Every 300 hours and Slew System (page 36). -
Page 39: Cleaning
Cleaning Removing Debris from the Machine Service Interval: Before each use or daily Every 100 hours Park the machine on a level surface, move the motion-control levers to the N EUTRAL LOCK position, engage the parking brake, and lower the hopper. Shut off the engine, and remove the key. -
Page 40: Storage
Storage Place a rag over the spark plug holes to catch any oil spray, then turn the key to crank the engine and distribute the oil inside Storage Safety the cylinder. Install the spark plugs. • Let the engine cool before storing the machine. •... -
Page 41: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The engine does not start, starts hard, or 1. The fuel tank is empty or the shutoff 1. Fill the fuel tank with fuel and open the fails to keep running. valve is closed. valve 2. - Page 42 Notes:...
- Page 43 Notes:...
- Page 44 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.