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Bosch WHYTE E-Lyte 140 Owner's Manual
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Bosch WHYTE E-Lyte 140 Owner's Manual

Bosch WHYTE E-Lyte 140 Owner's Manual

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EN | ENGLISH
ATTENTION!
Read this manual before
first ride
E-Lyte
140
150
EPAC Owners Manual
Version 1.0 (2024)
This document is not the complete manual for your EPAC. This manual contains important safety, performance and service information.
Read it before you take the first ride on your new electric bicycle (eBike), and keep it for reference. Additional safety, performance and
service information for specific components such as suspension or pedals on your eBike, or for accessories such as helmets or lights that
you purchase, may also be available. Make sure that your authorised retailer has given you all the manufacturers' literature that was included
with your eBike or accessories. This manual can be downloaded from our website to access all the updated relevant information about the
use and care of this EPAC and it's components, as well as information about spare parts, apps, warranty terms, etc.

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Summary of Contents for Bosch WHYTE E-Lyte 140

  • Page 1 EN | ENGLISH ATTENTION! Read this manual before first ride E-Lyte EPAC Owners Manual Version 1.0 (2024) This document is not the complete manual for your EPAC. This manual contains important safety, performance and service information. Read it before you take the first ride on your new electric bicycle (eBike), and keep it for reference. Additional safety, performance and service information for specific components such as suspension or pedals on your eBike, or for accessories such as helmets or lights that you purchase, may also be available.
  • Page 3 WELCOME Welcome to the Whyte Bikes family. Before you get riding on your new E-Lyte please ensure you have read all the manuals provided with this product carefully. This manual contains important user directions and safety information to get you riding quickly and safely.
  • Page 4 14 TRANSPORT..................... PAGE 73 5.4 WIRELESS SHIFTING, LIGHTS, CONNECTIVITY..PAGE 30 15 DISPOSAL ......................PAGE 74 06 CONNECTIVITY 16 BOSCH SERVICE RECOMMENDATIONS ......... PAGE 75 6.1 BOSCH FLOW APP ..............PAGE 31-32 17 DECLARATION OF CONFORMITY............PAGE 76 07 CHARGING 18 WARRANTY .....................

  • Page 5: Manual Symbols

    01 - INTRODUCTION 1.1 Manual Info & Symbols MANUAL SYMBOLS PLEASE NOTE: This manual was drafted in the English language and may have been translated to other applicable languages. This manual assumes that you have basic knowledge or experience of riding pedelecs/bicycles. Thanks for choosing to purchase this Whyte product.
  • Page 6 01 - INTRODUCTION 1.2 Product Warnings The Whyte Bosch system can only be activated when there is sufficiently Influences - Never ride your eBike/pedelec whilst using charged battery installed. Please check the ‘CHARGING’ section of this headphones. Never ride whilst operating your mobile phone manual which shows how to charge your bicycle safely.
  • Page 7 01 - INTRODUCTION 1.3 Rider Advice Rider advice Fellow riders and your environment Riding an eBike offers a very different experience to riding a conventional Always be courteous to other trail users. Use extra caution around bicycle with no motor. The injection of power and increased weight can domestic animals, such as dogs and horses.
  • Page 8 02 - RIDE INFO 2.1 Out the Box This manual is not intended as a comprehensive guide to assembling, Tools Required For Assembly: servicing, or maintaining your bicycle. Please see your authorised Whyte • 4,5,6,8mm Allen key Bikes retailer for assembly guidance, service, repairs, and maintenance. •...
  • Page 9 02 - RIDE INFO 2.1 Out the Box When unboxing your new Whyte eBike you will find a Whyte Charger Case containing numerous manuals (Including this manual). Please ensure you read all relevant literature prior to assembly or riding your eBike.
  • Page 10 2x available options to the rider. OPTION 1 - Clipping in the Bosch Bottle Cage ‘E’ allowing a water bottle to be fitted. OPTION 2 - Clipping in the Bosch PowerMore 250 ‘I’ range extender battery (Please see instructions and product details for the Bosch PowerMore 250 ‘I’...
  • Page 11 02 - RIDE INFO 2.2 Frame Mounts Max. Thread Length WARNING: Pay attention to frame decals indicating WARNING: Where possible ALWAYS use original fixing. Never use a fixing the maximum insertion length for screw fixings. longer than 10mm as longer screws may come into contact with electrical Always measure the thread length of screws prior components.
  • Page 12 02 - RIDE INFO 2.3 Pre-ride Check Pre-Ride Check Routinely check the condition of your bicycle before every ride. Regardless of ability and experience level, you should read all of your Owners Manual (Assembly Safety Equipment, Pre-Ride Check, Safety Checks, And Set Up) and carry out all the required checks. In addition, make sure you are comfortable operating the eBike’s controls and are familiar with all aspects of your bike.
  • Page 13 02 - RIDE INFO 2.3 Pre-ride Check INFO - Ergonomic adjustments to seat-post heights, Control Checks handlebars, and suspension set ups can affect the control, Checking over your bike controls prior to every ride is critical to the comfort and performance of the user and bicycle. Correct set riders safety.
  • Page 14 02 - RIDE INFO 2.4 After a Crash AFTER A CRASH WARNING: Aluminium components when deformed can break Crashing and falling off your bike is part of cycling. Check yourself for unexpectedly. If any of your Whyte bicycle components have injuries.

  • Page 15: Rider Requirements

    03 - RIDER REQUIREMENTS 3.1 Legal Regulations INFO - Before riding your Whyte eBike please inform yourself of all applicable legal requirements to ride safely in your country/state. Please ensure adequate safety restrictions are obeyed with regards to lighting, licenses, helmet and insurance requirements.
  • Page 16 03 - RIDER REQUIREMENTS 3.2 Usage Classification To define the intended use of your bike please contact your Whyte retailer. All Whyte bikes have been tested and classified accordingly. The purpose of this classification is to define the test requirements complying with the respective stress loads.
  • Page 17 03 - RIDER REQUIREMENTS 3.3 Usage Categories INFO Usage Whyte pedelecs of the category ‘1 - ROAD’ have been designed to be ridden on hard-packed road categories meet surfaces where the wheels remain in constant contact with the surface. Pedelecs of this category safety standards are not intended for use as touring or travel bikes.
  • Page 18 03 - RIDER REQUIREMENTS 3.4 Safety Equipment INFO The user of this Whyte bike is responsible for understanding current laws and regulations regarding bicycle use. The rider must obey regulations and must be aware of the penalties for their violation. WARNING! Safety gear such as helmets may be required by law.
  • Page 19 03 - RIDER REQUIREMENTS 3.5 Ride Conditions WARNING - Conditions on the road, path or trail you are riding on can present sudden hazards. Avoid or exercise caution by slowing your speed on dangerous terrain, including: • Potholes • Train tracks •...
  • Page 20 04 - E-Lyte 4.1 Components A - Frame - Saddle - Chain-ring - Shift lever - Spoke 1 - Top tube - Seat post - Crank-set - Headset - Tyre 2 - Down tube - Seat post clamp - Pedal - Suspension fork - Hub 3 - Seat tube...
  • Page 21 04 - E-Lyte 4.2 Geometry INFO - Geometry dimensions shown are based upon a 29” wheel configuration. The geometry can be modified from a ‘LOW’ and ‘HIGH’ position by altering the position of the shock link. See website for details: https://whytebikes.com/products/ ONLY by purchasing a Whyte ‘Shape.it’...
  • Page 22 04 - E-Lyte 4.3 Set Up ITEM Part/Location Description Part Code Seat Gator WHYE-48 Seat Clamp Bolt WHYE-48 Seat Clamp WHYE-48 Seat-Tube Seat Clamp: To adjust the Whyte Seat Clamp, peel up the rubber Seat Gator (A) then use an Allen key to undo the Seat Clamp Bolt (B). The seat post will become free in the Seat-Tube (D) of the frame.
  • Page 23 04 - E-Lyte 4.3 Set Up If fitting or adjustment is required please consult the Seatpost WARNING! Before every ride check and confirm the seatpost manufacturers manuals. Follow the installation instructions closely! Pay does not slip in the frame. Check and confirm the saddle rails do attention to specified torques and proper tools needed.
  • Page 24 04 - E-Lyte 4.3 Set Up Tools required to set up your rear shock: • Suspension Shock Pump Rear Shock Setup: INFO: When tuning suspension settings Whyte recommends always setting the rear shock first and fork second. Make sure you are wearing all the gear you would normally wear on a ride such as shoes, helmet, or rucksack.
  • Page 25 04 - E-Lyte 4.3 Set Up Tools required to set up your front fork : • Suspension Shock Pump WARNING Always stop riding when making adjustments of any kind to the bicycle. Fork Set Up: The front suspension fork fitted to your Whyte bike will be pre-set with the standard settings.

  • Page 26: System Control

    05 SYSTEM CONTROL 5.1 Mini Remote functions Product Features All illustrations of bike parts except for the drive unit, on-board computer (including operating unit), speed sensor and the corresponding holders are a schematic representation and may differ on your eBike. The numbering of the components shown refers to the illustrations on the graphics to the right.
  • Page 27 05 SYSTEM CONTROL 5.2 Start Up On/Off Operation Requirements To switch off the eBike system, press the on/off button (12) briefly Your E-Lyte eBike system can only be activated when the following (<3 s). The battery charge indicator (13) and the assistance requirements are met: level LED (10) go out.
  • Page 28 Adapting the Assistance Level The assistance level can be adapted within certain limits using the Bosch eBike Flow APP. This gives you the option of adjusting your eBike to your personal requirements. It is not possible to create a completely new mode.
  • Page 29 05 SYSTEM CONTROL 5.3 Assist Modes Switching the Push-Assistance Function on/off Walk assistance has a roll-away lock, i.e. even after walk assistance has The walk assistance makes it easier to push your eBike. The speed in been used, rolling backwards is actively curbed by the drive system for this function depends on the selected gear and can reach a maximum a few seconds, and you cannot push the eBike backwards or can only of 4 km/h.
  • Page 30 <eBike Lock> The gear shifting should be used with an eBike drive in the same way as The <eBike Lock> can be activated for each user via the Bosch eBike with a normal bicycle (observe the operating instructions of your eBike Flow APP.
  • Page 31 Features at a Glance For a full in-depth guide to Bosch’s Flow APP system please visit the link found HERE. Whether you want bicycle navigation, flexible route planning or effective...
  • Page 32 Connecting your Whyte bike to the Flow APP turns your eBike tour into an individual experience! If you are having any difficulties connecting, Bosch have produced a video to show you how to connect the eBike Flow APP to your own eBike and use functions for the Connected Biking...
  • Page 33 Save all safety warnings and instructions for future reference. are not capable of safely operating the charger may only use the The term charger is used in these instructions to mean all original Bosch charger under supervision or after having been instructed by a chargers from the generation of the smart system.
  • Page 34 The Bosch eBike chargers depicted here are compatible with Bosch eBike batteries from the new system generation of the smart system. The BPC3403 charger is only intended for charging Bosch eBikes from the new generation the smart system with assistance up to 25 km/h (Performance Line Speed).
  • Page 35 07 CHARGING 7.2 Product Specification...
  • Page 36 07 CHARGING 7.3 Start Up & Technical Data Connecting the Charger to the Power Outlet (see figure A) - Pay attention to the mains voltage. The voltage of the power source must match the voltage specified on the rating plate of the charger. Chargers marked 230 V can also be operated at 220 V.
  • Page 37 07 CHARGING 7.4 Charge Port Location STEP 1 The E-Lyte’s charge port is situated on the inside of the seat tube. Please reference full frame illustration below where the charge port location has been highlighted in yellow. The E-Lyte’s charge port is covered by a rubber seal. To access your E-Lyte charge port, whilst referencing ‘STEP 1’...
  • Page 38 For contact details of your and recovered properly, thereby protecting people and the environment. authorised bike retailer, please visit www.bosch-ebike.com. Please return Bosch eBike components that are no longer usable free of charge to an authorised bicycle retailer or to a recycling facility.

  • Page 39: Drive Unit

    – Ambient temperature other eBike batteries can lead to injuries and pose a fire hazard. Whyte & – Ride profile (route/gradient) Bosch accepts no liability or warranty claims if other eBike batteries are – Ride duration used. – Assistance modes –...
  • Page 40 08 Drive Unit 8.2 Components (2) Speed sensor (4) CenterLock magnet Note: Make sure you do not damage the sensor or the sensor holder when (3) Spoke magnet (5) Rim magnet fitting or removing the rear wheel. When changing a wheel, make sure that the sensor cable is routed so that it is not under tension and has no kinks.
  • Page 41 08 Drive Unit 8.3 Operation Operation Influences on Range A control unit from the smart system generation is required for the The range is affected by a number of factors, such as: starting operation of the eBike. Please observe the operating instructions –...
  • Page 42 Please return Bosch eBike components that are no longer usable free of charge to an authorised bicycle retailer or to a recycling facility.

  • Page 43: Battery Power

    This risk continues Clean and lightly grease the connector pins occasionally. Use medical or to apply for any Bosch eBike battery that has ever been opened, technical Vaseline for this purpose. Please contact an authorised bicycle even at a later point in time.
  • Page 44 HMI TT Controller EB12120007 of the frame. Take precautions to avoid dropping the battery M5 x 12 Bosch Screw EB1211001B onto a hard surface. Alternatively the bike could be placed on its non-drive side. Avoid tipping the bicycle upside down due...
  • Page 45 09 BATTERY POWER 9.2 Battery Removal Tools required to remove skid plate: • T25 Torx Screwdriver Skid Plate Removal To free the motor covers (3,4) you must first remove the Skid Plate (1). Please note that not all bike models may be fitted with a skid plate. The Skid Plate (1) is mounted to the main frame using six screws (2).
  • Page 46 SRAM Hope Samox STEP 1) Remove the Bosch Lock Ring (5) using an official Bosch lock ring BOSCH Lock tool. (It is necessary to keep the chain and rear wheel in place to allow you Ring Tool to loosen the lockring. If the wheel has been removed a chain whip may provide a suitable alternative).
  • Page 47 09 BATTERY POWER 9.2 Battery Removal STEP 4) Remove the two Motor Bolts (10.1 & 10.2) from the non-drive side using a TP40 Torx PLUS screwdriver. Take care not to lose the corresponding Motor Nuts (9). (The Motor may become loose once the Motor Bolts (11) have been pulled from the frame.
  • Page 48 09 BATTERY POWER 9.2 Battery Removal STEP 7) Using T25 Torx screwdriver remove the 2x M5 screws (13) from the down tube. Once removed the Battery (15) will be loose. Take care and support the battery to ensure it doesn’t fall under its own weight. STEP 8) Slide the Battery (15) out of the frame to reveal the Battery Adapter (16).
  • Page 49 Do not ship batteries if the housing is damaged or the eBike battery In accordance with Directive 2012/19/EU and is not fully functional. Use only the original Bosch eBike battery Directive 2006/66/EC respectively, electronic packaging when transporting the eBike battery. Apply tape over...

  • Page 50: Range Extender

    10 Range Extender 10.1 PowerMore 250 PowerMore 250 - Range Extender Portable energy reserve: PowerMore 250 is the additional drinks-bottle- sized battery for even more range and longer-lasting trail fun. Compact and weighing only 1.6 kilograms, this range extender can be easily stowed in your rucksack until you need it.
  • Page 51 10 Range Extender 10.2 Fitting & Technical Data Fitting - Ensure the eBike battery is placed on clean surfaces only. Avoid getting dirt, e.g. sand or soil, in the charging socket and contacts. - The PowerMore battery may only be used in the battery holder on the eBike.
  • Page 52 10 Range Extender 10.2 Fitting & Technical Data...
  • Page 53 Charging the PowerMore Battery Inserting and Removing the PowerMore Battery A Bosch eBike battery of the smart system generation of systems must - When inserting the battery into the holder or removing it from the only be charged using an original Bosch charger from the smart system holder, always switch off the eBike battery and the eBike beforehand.
  • Page 54 There is a risk of the eBike battery catching fire, e.g. as a result of a short circuit. This risk continues to apply for any Bosch eBike battery that has ever been opened, even at a later point in time.
  • Page 55 Do not ship batteries if the housing is damaged or the eBike battery is not fully functional. Use only the original Bosch eBike battery packaging when transporting the eBike battery. Apply tape over exposed contacts In accordance with Directive 2012/19/EU and...

  • Page 56: Electrical Components

    Damage to components caused by incorrect installation will void your Whyte and Bosch Warranty. Please ensure cable routing follows the illustration. HMI cable (D) should travel above the battery to allow smooth battery removal and correct cable length/tension.
  • Page 57 11 Electrical Components 11.2 Top Tube Controller ITEM Part/Location Description Part Code Top-Tube Adapter WHYE-31 Top-Tube Controller EB13100000 M4 x 30 Screw WHYE-31 Tools required to remove the Top-Tube Controller: • T10 Torx Screwdriver Top-Tube Controller Removal. To remove the Top-Tube Controller (B) use a T10 Torx screwdriver to undo the securing screw (C).

  • Page 58: Maintenance And Servicing

    12 MAINTENANCE & SERVICING 12.1 Cleaning & Lubrication WARNING! Failure or improper maintenance can lead to WARNING! Do not use a steam cleaner or a high pressure performance defects, malfunctions, or imperfections to the cleaner to clean your eBike. Contact of water and electronics bicycle assembly which could result in serious injury or death.
  • Page 59 12 MAINTENANCE & SERVICING 12.1 Cleaning & Lubrication Lubrication: Check all the moving parts of your bike, especially the Recommended tools & spares for regular maintenance: chain. Check the chain for wear and damaged or tight links regularly. Keep the chain lubricated with 3 in 1 oil with PTFE, or similar. Apply the •...
  • Page 60 12 MAINTENANCE & SERVICING 12.2 Rear Shock INFO: For cleaning and servicing recommendations of bike parts such as forks, shock, pedals and cranks please consult the relevant manufacturers manuals. WARNING! Failure or improper maintenance can lead to performance defects, malfunctions, or imperfections to the bicycle assembly which could result in serious injury or death.
  • Page 61 12 MAINTENANCE & SERVICING 12.2 Rear Shock ITEM Part/Location Description Spare Part Kit Code Top-Tube Shock Mount Rocker Link M8x40 Cap Head Bolt WHYE-46 Shock Model Specific M6 Socket Head Screw EL-SHOCKEX60/64 Bushing Shape-It Link (shock extender) 3mm Shield Washer WHYE-52 (O.D 14mm I.D 10mm) 7mm Bearing...
  • Page 62 12 MAINTENANCE & SERVICING 12.2 Rear Shock Removal of the Rear Shock - To remove the rear shock, use a 5mm Allen ITEM Part/Location Description Spare Part Kit Code key to undo the M8 Cap Head Bolt (A) from the Top-Tube Shock Mount Top-Tube Shock Mount (1).
  • Page 63 12 MAINTENANCE & SERVICING 12.3 Seat Stay Rocker Link ITEM Part/Location Description Spare Part Kit Code Link Pivot Shape-It Link EL-SHOCKEX60/64 3mm Shield Washer (O.D 14mm I.D 10mm) WHYE-52 7mm Bearing (O.D 19mm I.D 10mm) 3800 Double Row Pivot Screw (M10 x 20mm) WHYE-52 M5x16mm Rocker Pinch Bolt EL-LINK...
  • Page 64 12 MAINTENANCE & SERVICING 12.4 Chainstay ITEM Part/Location Description Spare Part Kit Code Main Pivot 2.5mm Shield Washer (O.D 23mm I.D 15mm) WHYE-44 7mm Bearing (O.D 24mm I.D 15mm) 3802V2RD Chain-Stay Collet Sleeve Collet Pin WHYE-44 Collet Insert Collet Insert screw M6x20 Tools Required Chain-Stay &...
  • Page 65 12 MAINTENANCE & SERVICING 12.5 Rear Triangle Chain-stay & Seat-stay Split Using a 6mm Allen Key unscrew both Pivot Screws (M). The Chain-Stay (T) and Seat-Stay (S) can now be pulled apart. Bearings are press fit and will remain in place. Take care to retain all washers (N,Q) as they will become loose after the removal of Pivot Screw (M).
  • Page 66 12 MAINTENANCE & SERVICING 12.6 Bearings & Washers Bearing Insertion Before inserting the bearings, make sure all the components are clean from dirt and have been thoroughly de-greased. To press bearings into the mating component, apply a small amount of Locktite 638 to the outside diameter of the bearing and to the inside bore of the mating component.
  • Page 67 12 MAINTENANCE & SERVICING 12.7 Chain Guide Removal/Install ITEM Part/Location Description Spare Part Kit Code Chain Guide WHYE-53 M5 x 16 Screw WHYE-38 INFO: Not all E-Lyte models come with a Chain Guide (D). All E-Lyte models can be equipped with Chain Guides (D) if required.
  • Page 68 12 MAINTENANCE & SERVICING 12.8 Brakes Follow the safety instructions listed here. Any failure to follow these safety instructions could cause you to crash while riding your bicycle, which could result in serious and/or fatal injuries. 1. Whyte bikes are fitted with hydraulic disc brakes that are intended for single-rider use;...
  • Page 69 12 MAINTENANCE & SERVICING 12.9 Tyres & Rims Consult the manufacturers manuals for specific tyre and rim information. Essential Checks Clearance around tyres must be maintained as increasing tyre size may 1. Check your tyres for damage before and after riding. Punctured, require an increased rim width.
  • Page 70 12 MAINTENANCE & SERVICING 12.10 Component Life Span To maximise your Whyte bikes performance numerous components have been manufactured using carbon fibre and light weight alloys. Differing materials will wear and fatigue at different rates based upon your riding style. It is very important that you check your bike over for signs of wear and damage on a regular basis.
  • Page 71 12 MAINTENANCE & SERVICING 12.11 Wheel Axle Front Axle Removal. To remove your E-Lyte’s front wheel the front axle must be removed. To do this please follow the links to the corresponding fork manufacturers instructions below. FOX Axle System Rockshox Axle System Rear Axle Removal The 12mm rear axle can be removed quickly and easily using a 5mm Allen Key.
  • Page 72 13 Ride Changes Whyte bikes are designed and built around the very best components available on the market. Zero compromise and maximum performance is our mantra. All suspension components have been custom tuned to turn every millimetre of the travel into extra speed and traction to deliver riders the perfect balance of support, grip, confidence, and control right from the first ride.
  • Page 73 14 TRANSPORT Transporting Your EBike and Battery them and place them securely inside the vehicle. This not only keeps Lithium-Ion batteries are classified and regulated by transportation your battery safer, it also reduces the weight of the eBike, which makes it authorities as “Dangerous Goods”...
  • Page 74 15 Disposal DISPOSAL: Whyte Bikes battery and chargers can not be disposed of in your household waste. This is extremely dangerous and illegal in most countries. All batteries and chargers are to be disposed of in an environmentally friendly manner. Please contact your Whyte retailer to discuss the disposal regulations in your country/state and any applicable take-back program.
  • Page 75 Any Bosch equipment that requires servicing or repairs must be Bike shampoos and care products from specialist stores are highly performed by a Bosch eBike Expert. There are over 350 shops across recommended as they do not attack plastics and seals. Even soap Europe who are certified Bosch eBike Experts.

  • Page 76: Declaration Of Conformity

    17 Declaration Of Conformity Contact Info: https://whytebikes.com/pages/faq Whyte Content: https://whytebikes.com/pages/documents Whyte UK retailers: https://whytebikes.com/pages/retailer- locator Whyte International retailers: https://whytebikes.com/pages/ international-retailers www.facebook.com/WhytebikesGB/ https://www.linkedin.com/company/whyteBikes-limited https://www.youtube.com/channel/UCSwoGH_w_ JZhgf9K05sJnyw www.instagram.com/whytebikes...

  • Page 77: Warranty

    IMPORTANT SAFETY INFORMATION Before use, it is essential that the rider is familiar with the Whyte E-Lyte use Bosch electric systems. All Bosch eBikes come with a safe operation of this bicycle. Please read all the supplied 2 year guarantee (commencing upon date of purchase) which includes documentation carefully before use of this bike.
  • Page 78 E-Lyte EPAC Owners Manual Version 1.0 (2024)

This manual is also suitable for:

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