Page 1 Advanced Flexible Component Placer CP Series CP45F/FV NEO CP45FS/FSV NEO CP45F/FV-L NEO CP45FS/FSV-L NEO Maintenance Reference For safety, be sure to read the manual before using this machine and follow the instruction in this manual. Warning People who have not received training on this...
Page 3 Maintenance Reference Version 1 published in September, 2004 (MMI version 2.450) Version 3 published in March, 2006 (MMI version 2.510) Samsung Techwin Co., Ltd. No part of this publication may be reproduced without the written permission of Samsung Techwin Co., Ltd.
Page 5 CP45F-L NEO, CP45FV-L NEO, CP45FS-L NEO and CP45FSV-L NEO are large-sized PCB models. (The Large PCB Model) Samsung Techwin Co., Ltd. guarantees that the information handled in this manual is correct and reliable. However, Samsung Techwin Co., Ltd. shall not assume responsibility for any situation occurred due to inaccurate description or typographical error.
Page 7 The machine should be moved wrapped in durable packing materials and with covers for electrical protection. The operator could be injured if proper safety measures are not taken. WARNING This machine meets the standards for preventing radio interference in commercial and industrial districts. Accordingly, using this machine near residential areas may obstruct reception radio and television signals.
Page 9: Table Of Contents
Table of Contents Table of Contents Main Contents Table of Contents ....................1 Main Contents....................1 Preface ....................i About Safety ....................ii Safety Precaution ....................iii About Warranty....................viii About This Manual...................ix Page Layout.....................xi Explanation of Terminologies................xii Chapter 1 . Preventive Maintenance..............
Page 10 Samsung Component Placer CP45NEO Series Maintenance Reference 3.1. Weekly Inspection ................3-1 3.1.1. Nozzle Holder .................. 3-1 3.1.2. Vacuum Filter................... 3-4 3.1.3. Spindle ..................... 3-8 3.1.4. X-Y Frame..................3-9 3.1.5. Conveyor System................3-10 3.1.6. ANC Open/Close Sensor ............... 3-16 3.1.7.
Page 11 Table of Contents 7.2. Inspection of the Controller ............. 7-2 7.2.1. Inspection of the Controller Rack............7-2 7.2.2. Inspection of the Rack Part...............7-2 7.3. Inspection of Control Board............. 7-7 7.3.1. CAN Master Board................7-9 7.3.2. Head Control Board ................7-10 7.3.3. Conveyor Control Board ..............7-13 7.3.4.
Page 13: Preface
Never attempt to modify or repair the machine in a manner not approved by Samsung Techwin Co., Ltd.
Page 14: About Safety
Samsung Component Placer CP45NEO Series Maintenance Reference About Safety For correct and safe operation of this machine, regulations and instructions related to safety mentioned in this manual should be always observed. The basic points to be observed while in operating this machine are as follows.
Page 15: Safety Precaution
For ordering a new label or offering any comment, questions, please contact to the business department or the local agent designated by Samsung Techwin Co., Ltd.
Page 16 Samsung Component Placer CP45NEO Series Maintenance Reference Do not use the embedded PC(HDD) for personal usage. It could cause serious troubles. As high voltage flows inside the cover and in the area near the switch, take precautions against electric shock. Be...
Page 17 Preface Rear View of the Machine The following labels are attached on the rear part of this machine. Figure 0-2. Safety labels attached on the rear part of the machine Do not put a hand in during operation. Part where this label is attached contains moving parts, it is very dangerous if the user disassembles any part or open the cover when the moving part is maneuvering.
Page 18 Samsung Component Placer CP45NEO Series Maintenance Reference Turn off the main switch in the left lower cover of the rear side and disconnect air before maintenance or repair. Caution: Safety Colors and Contrast Colors Combination of Safety yellow and black may be used to indicate temporary or permanent risk locations.
Page 19 Preface Internal Part of the Machine The following labels are attached on the internal part of this machine. Figure 0-3. Safety labels attached on the internal part of the machine Where this label is attached is hazardous voltage area, it could result in an electric shock.
Page 20: About Warranty
If any part of the equipment fails to function properly under normal usage the warranty due to defects in material or workmanship, it will be repaired by Samsung Techwin Co., Ltd. at no charge for either parts or labor. Time period of the The term of this warranty shall expire for any of the following cases.
Page 21: About This Manual
Preface About This Manual Composition of this Manual The manual for this machine is comprised as follows: Introduction Provides an overall description of the machine as follows; Characteristics, specifications and name of the machine, configuration and function of each unit, and installation and start-up operation of the machine Operator’s Guide Describes a series of processes through which the machine is started and stopped during the production of PCBs;...
Page 22 Samsung Component Placer CP45NEO Series Maintenance Reference various technical drawings. Symbols other than safety marks used in this manual The meaning of symbols used in this manual are as follows: Reference Reference indicates a part to be referred to. Memo Memo shows useful information related to the text or definition of terms.
Page 23: Page Layout
Preface Page Layout Chapter Title / Manual Name Chapter Title Figure (Chapter number)-(Serial number) (Title of the figure) Indicates that this is the first figure of Chapter 1 and that the title of the figure is Head Assembly Chapter number – page (Indicates the first page of Chapter 1)
Page 24: Explanation Of Terminologies
Samsung Component Placer CP45NEO Series Maintenance Reference Explanation of Terminologies Inner Diameter of Nozzle Inner Diameter Outer Diameter Nozzle Holder Refers to a device connected to the spindle end, which holds a nozzle. Nozzle Holder Spindle Refers to a small rotating shaft belonging to the head assembly of the machine. It has...
Page 25 Preface the Z-axis for component pick-up and placement and the micro step motor moves the θ -axis for correction of component position. Spindle Head Assembly Consists of mechanisms belonging to the head assembly or the head body supporting pneumatic devices, spindle, driving motor, and flying vision assembly, and is used to recognize the component shape and fiducial camera.
Page 26 Samsung Component Placer CP45NEO Series Maintenance Reference The teaching camera assembly includes the fiducial camera and fiducial camera illumination. It is mainly used for position check and fiducial mark recognition during teaching. Fiducial Camera Flying Vision ‘Flying Camera’ and ‘Flying Camera Illumination’ are called ‘Flying Vision’...
Page 27 Preface Stage Camera Ass’y Flying Camera Flying Camera Illumination Solenoid Valve Refers to an electronic valve that is electrically opened and closed, which is connected to the electromagnet of the solenoid. Blow Chamber Attenuates the thundering sound generated when the pneumatic device (solenoid) is operated by the pneumatic pressure supplied to the machine to an appropriate level.
Page 28 Samsung Component Placer CP45NEO Series Maintenance Reference Main Circuit Breaker (Based on CE Machine) Noise Filter Refers to an electric device that allows electrical current to flow stably by preventing any distortion of the current wave generated in the circuit.
Page 29: Chapter 1 . Preventive Maintenance
Preventive Maintenance Chapter 1 . Preventive Maintenance 1.1. Maintenance Procedure(ce model) The following procedures should be performed before doing any maintenance task. 1. Check to see if all the operations of the equipment are terminated. 2. Turn off the Isolation Switch. 3.
Page 30: Environmental Conditions
Samsung Component Placer CP45NEO Series Maintenance Reference 1.2. Environmental conditions 1.2.1. Requirements for air pressure Pressure Primary pressure: 0.5 ~ 0.7 MPa Secondary pressure: 0.45 ~ 0.55 MPa Air Consumption: Maximum 160 N ℓ/min Dry Air: air dew point of -17℃ or less 1.2.2.
Page 31: Environmental Conditions
Preventive Maintenance <Example> Input power Single phase AC 220V Figure 1-1. The solution for switching the power terminal connection of a transformer Power Consumption: 6.3 KVA (Maximum) Frequency: 50 / 60 Hz If unspecified voltage is used or power input is changed improperly, fire could occur and a death from electric shock could occur.
Page 32: Tools For Maintenance
Samsung Component Placer CP45NEO Series Maintenance Reference 1.3. Tools for Maintenance 1.3.1. Cleaning Kit (Part number: J8100118A) A cleaning kit that is needed to perform maintenance of this machine is supplied together with the machine. The following provides a description of the items comprising the cleaning kit and their use.
Page 33: Other Tools Provided
Preventive Maintenance Swab Alcohol Clean Cloth Embossed glove Swab / alcohol Used to clean the fly camera lens surface. Clean Cloth Used to clean any foreign matter on the mirror or lens. Embossed glove Used to clean the camera or mirror. 1.3.2.
Page 34 Samsung Component Placer CP45NEO Series Maintenance Reference Spanner (46mm) Precision screw driver set 7mm Spanner: Material number J1700011 T: Material number J9099034A Lubricant for nozzle: Material number J8001073A Spray: Material number J8001072A Driver: Material number J8001065A Monkey spanner: Material number J8001066A...
Page 35: Chapter 2 . Daily Inspection
Daily Inspection Chapter 2 . Daily Inspection 2.1. Nozzle Inspection Check the nozzle to see if an excessive wear occurs or if the tip of the nozzle has been altered due to impact. In addition, check to see if any contamination, such as solder paste is clogging the nozzle.
Page 36 Samsung Component Placer CP45NEO Series Maintenance Reference Open the ANC shutter. Press “Motor Free” in the teaching box to turn off the power supply to the motor.
Page 37 Daily Inspection After clicking the “Motor Free” button on the teaching box, click the “Stop” and “Reset” buttons on the front operation Warning panel. Conduct inspection while the motor power supply is turned off. Open the ANC shutter, take out the nozzles in the ANC holes and clean them manually.
Page 38 Samsung Component Placer CP45NEO Series Maintenance Reference Recommended cleaning liquid Name: CHEMTECH Sticker Remover spray Place of purchase: Samsung Techwin C/S Center Precautions Precautions for handling written on the container must be followed. Do not spray toward a flame. Keep away from heat, sparks, and open flame.
Page 39: Nozzle Holder Tube Inspection
Daily Inspection Points of Lubricant Lubrication for nozzle After pressing the nozzle 4 to 5 times to distribute the recently applied lubrication oil, return the nozzle to ANC in the arrangement memorized in advance. 2.2. Nozzle Holder Tube Inspection Inspection A hitch may arise in nozzle pickup if the nozzle holder tube is loose or cracked.
Page 40 Samsung Component Placer CP45NEO Series Maintenance Reference Operate the teaching box to move the Front X Frame Assembly to the rear side as far as possible so that front and rear head assemblies do not interfere with each other. After clicking the “Motor Free” button on the teaching box, click the “Stop”...
Page 41 Daily Inspection When replacing the nozzle holder tube, if the pneumatic air line is not shut off, it may affect the head function. Caution Replace the nozzle holder tube once the pneumatic air line has been shut off. Check head 2 to head 6 in the same way.
Page 42: Flying Vision Mirror
Samsung Component Placer CP45NEO Series Maintenance Reference 2.3. Flying Vision Mirror Inspection If there is any contamination on the top of the mirror, the vision might not recognize shapes properly. Check the top of the mirror for any dust or contamination frequently.
Page 43 Daily Inspection After clicking the “Motor Free” button on the teaching box, click the “Stop” and “Reset” buttons on the front operation Warning panel. Conduct inspection while the motor power supply is turned off. Wipe the surface of the mirror with an alcohol-soaked clean cloth from the cleaning kit, and then buff with a clean cloth.
Page 44: Feeder Station Cleaning
Samsung Component Placer CP45NEO Series Maintenance Reference 2.4. Feeder Station Cleaning Inspection Check visually if there is chip or foreign matter on the feeder station surface. These may cause pickup error by distorting the pickup point when setting up the feeder.
Page 45: Stage Camera Cleaning
Daily Inspection 2.5. Stage Camera Cleaning 2.5.1. Cover Glass Inspection Perform visual inspection to determine whether there is any dust or foreign matter on the cover glass of the stage camera, which can cause error when the camera recognizes a component.
Page 46: Camera Lens & Led
Samsung Component Placer CP45NEO Series Maintenance Reference screws on the side of the stage camera installed at the rear of the machine using a 2mm L-wrench. Screw Cover Glass Press Cover Glass Figure 2-1. Stage Camera Clean the dust or foreign matter on the cover glass of the stage camera using a clean cloth and alcohol.
Page 47 Daily Inspection After clicking the “Motor Free” button on the teaching box, click the “Stop” and “Reset” buttons on the front operation Warning panel. Conduct inspection while the motor power supply is turned off. When cleaning the camera lens, clean the cover glass first. After cleaning the cover glass, blow off the dirt on the LED and lens using the air blower contained in the cleaning kit provided by our company.
Page 48: Setting Up Pneumatic Pressure Of The Machine
Samsung Component Placer CP45NEO Series Maintenance Reference 2.6. Setting up pneumatic pressure of the machine Inspection Check if the supplied pneumatic pressure is as high as the set pressure (0.45 ~ 0.55 MPa) by the air pressure gauge through air panel on the front side of the machine.
Page 49 Daily Inspection Scale for the lower pressure limit Scale for the upper pressure limit Increasing the pressure Decreasing the pressure If the pneumatic pressure does not change even after turning the regulator on the air panel on the front side of the machine or if the pressure switch does not operate under the state that the pressure is out of the set range (between the green scales), contact our C/S company (STS) or local agent immediately for adjustment..
Page 51: Chapter 3 . Weekly Inspection
Weekly Inspection Chapter 3 . Weekly Inspection 3.1. Weekly Inspection 3.1.1. Nozzle Holder Inspection As the nozzle holder may be bent by improper operation during the placement of parts, possible bending of the nozzle holder should be checked frequently. Bending causes serious errors such as rotation of Z-axis eccentricity and inaccurate placement to occur.
Page 52 Samsung Component Placer CP45NEO Series Maintenance Reference After clicking the “Motor Free” button on the teaching box, click the “Stop” and “Reset” buttons on the front operation Warning panel. Conduct inspection while the motor power supply is turned off. If the working space is insufficient, move the head assembly manually to the front side.
Page 53 Weekly Inspection Lower the spindle to the position where a spanner can enter into the spindle hole (A) and hexagonal part (B) of the nozzle holder. Nozzle Holder Hold the head spindle groove(A) with the 7mm spanner and the hexagonal area(B) of the nozzle holder with the 8mm spanner and remove the nozzle holder by applying force on the 7mm spanner counterclockwise while applying the same force on the 8mm spanner clockwise.
Page 54: Vacuum Filter
Samsung Component Placer CP45NEO Series Maintenance Reference 3.1.2. Vacuum Filter Inspection Problem to the vacuum can occur when the vacuum filter has been contaminated by dust in the air or due to solder paste. Check the vacuum filter regularly to make sure the filter element is free from contamination.
Page 55 Weekly Inspection Operate the teaching box to move the Head Assembly to the front side as far as possible so that front and rear head assemblies do not interfere with each other. After clicking the “Motor Free” button on the teaching box, click the “Stop”...
Page 56 Samsung Component Placer CP45NEO Series Maintenance Reference Main switch turn-off direction (counterclockwise) Block the main pressurized air at the air panel on the rear of the machine. Shock caused by pressurization while blocking the pressurized air may be caused. Please handle with care.
Page 57 Weekly Inspection spanner clockwise, and supply air pressure through the connection hose. Lay a clean cloth at the bottom of the nozzle holder of head 01 and blow out repeatedly by pressing the manual switch of So1 ten times. Blow out head 02 to head 06 in the same way. According to the state of the impurities collected on the cloth, remove the vacuum filter and clean or replace it every two months.
Page 58: Spindle
Samsung Component Placer CP45NEO Series Maintenance Reference Assembling is done in the reverse order. 3.1.3. Spindle Inspection Contamination (such as solder paste, etc.) in the spindle can cause pickup problems. The inside of the spindle must be cleaned in case of contamination. Perform the cleaning of the spindle and vacuum filter at the same time.
Page 59: X-Y Frame
Weekly Inspection Solution After blowing the ‘3-4 vacuum filter’ first, turn the rotary fitting on the upper part of the spindle counterclockwise using a 6mm spanner, and inject adequate quantity of alcohol from the cleaning kit before assembling. Be sure to put a soft cloth on the hole under the spindle to catch any alcohol that splashes, and completely blow out the alcohol and other impurities remaining inside using an air gun.
Page 60: Conveyor System
Samsung Component Placer CP45NEO Series Maintenance Reference X Frame Cableveyor Y1 Frame Cableveyor Check visually if there is any damage due to wear and tear in each cable assembly and air hose installed in the X-Y frame. Solution In case of excessive wear or non-operation, please adjust in consultation with our designated C/S company (STS) or local agent.
Page 61 Weekly Inspection Tension Idler Pulley Moving Frame Ass’y Tension Idler Pulley Fixed Frame Ass’y Figure 3-3. PCB Conveyor Belt For more detailed information of the tension idler puller position, refer to the conveyor- moving-frame-assembly and conveyor-fixed-frame-assembly in the Technical Reference. Solution Use the support idler for the motor to adjust the tension of the belt if it seems too tight or too loose.
Page 62 Samsung Component Placer CP45NEO Series Maintenance Reference Pulley Belt Solution If the tension of the belt is adjusted with the screw for belt tension adjustment, the motor might be affected. When you need to adjust the tension, please contact our local agent immediately for A/S.
Page 63 Weekly Inspection (+)Limit Sensor Home Sensor (-)Limit Sensor Solution After selecting the Diagnosis from the main menu tool bar in the MMI screen, select the I/O command from the sub menu tool bar to check the sensor operation. Do not insert any part of your body into the machine during I/O testing.
Page 64 Samsung Component Placer CP45NEO Series Maintenance Reference 3.1.5.4. PCB Detect Sensor Inspection Check to see if the sensor window has been contaminated. Check the sensor's performance to see whether it is functioning or not. Check the sensor operation through the MMI screen.
Page 65 Weekly Inspection After clicking the “Motor Free” button on the teaching box, click the “Stop” button on the front operation panel. Warning Conduct inspection while the motor power supply is turned off. After selecting the Diagnosis from the main menu tool bar in the MMI screen, select the I/O command from the sub menu tool bar to check the sensor operation.
Page 66: Anc Open/Close Sensor
Samsung Component Placer CP45NEO Series Maintenance Reference Sensor Window Red LED Sensitivity Control Screw Green LED Lightness/Darkness Adjusting Screw If any problems still occur, contact our designated C/S company (STS) and local agent. 3.1.6. ANC Open/Close Sensor Inspection To determine the accurateness of the open/close action of the ANC shutter, check the sensor operation through the MMI monitor.
Page 67: Feeder Unlock Sensor
Weekly Inspection Do not insert any part of your body into the machine during Warning I/O testing. Otherwise, serious injury may result. If any problems still occur, contact our designated C/S company (STS) and local agent. 3.1.7. Feeder Unlock Sensor 점검...
Page 68 Samsung Component Placer CP45NEO Series Maintenance Reference Rear Feeder Unlock Sensor (Light emitting section) Rear Feeder Unlock Sensor (Light receiving section) If the feeder loose sensor is cancelled arbitrarily, the head and the feeder might collide as a loose feeder cannot be Caution sensed.
Page 69: Cover Cooling Fan
Weekly Inspection If any problems still occur, contact our designated C/S company (STS) and local agent. 3.1.8. Cover Cooling Fan Inspection Check if the filter of the cooling fan installed on the left cover of the machine is contaminated. Otherwise, It may cause the error of the electronic device. Solution Remove the filter covers from the front and rear of the machine using a “+”...
Page 70: Electric Device
Samsung Component Placer CP45NEO Series Maintenance Reference Washing the cooling fan filter with water may cause damage to the filter by making it harden. Be sure that clean in th Caution determined methord. In case the cover cooling fan does not operate, please contact our customer satisfaction company (STS) or local agent.
Page 71 Weekly Inspection Linking part of Coil Tube Head Air Module Pressure Gage Coil Tube Solution Operate the teaching box to move the head assembly to the front side as far as possible and click the motor free button. 3-21...
Page 72 Samsung Component Placer CP45NEO Series Maintenance Reference After clicking the “Motor Free” button on the teaching box, click the “Stop” and “Reset” buttons on the front operation Warning panel. Conduct inspection while the motor power supply is turned off. Open the window and check if the pressure reading on the pressure gauge of the air module at the head assembly is abnormal (less than 0.1Mpa).
Page 73 Weekly Inspection Flying Vision Lightning Flying Vision Lens Figure 3-5. Flying vision <Normal Flying Vision Image> <Abnormal Flying Vision Image> Solution Operate the teaching box to move the head assembly to the front side as far as possible and click the motor free button. 3-23...
Page 74 Samsung Component Placer CP45NEO Series Maintenance Reference After clicking the “Motor Free” button on the teaching box, click the “Stop” and “Reset” buttons on the front operation Warning panel. Conduct inspection while the motor power supply is turned off. Blow off lens dust from its front side using the air spray contained in the cleaning kit provided by Samsung Techwin.
Page 75: X-Y Frame Section
Weekly Inspection If viewed from below, there is an approximate 1cm gap between the lighting assembly bracket and the lens. Clean any lens dust with a swab by inserting it through the gap. If necessary, dip the swab in alcohol to moisten and then use it to clean the lens.
Page 76 Samsung Component Placer CP45NEO Series Maintenance Reference 3.2.2.1. X-Y Frame Sensor Inspection Check if the limit and home sensor of the X-Y frame is operating normally. Y Axis (+)Limit Sensor X Axis (-)Limit Sensor X Axis Home Sensor Y Axis Home Sensor...
Page 77: Operation Of Each Cylinder Of The Machine
Weekly Inspection Do not insert any part of your body into the machine during I/O testing. Otherwise, serious injury may result. Warning If any problems still occur, contact our designated C/S company (STS) and local agent. 3.2.3. Operation of each Cylinder of the Machine Inspection Check the operation status of each cyclinder.
Page 78 Samsung Component Placer CP45NEO Series Maintenance Reference Edge Fixer Stopper Cylinder Cylinder Backup Table Cylinder Cylinder Checking can be done conveniently by using the ‘Manual I/O Test’ or ’Self Diagnostic’ on the MMI screen. After selecting the Diagnosis from the main menu tool bar in the MMI screen, select the I/O command from the sub menu tool bar to check the sensor operation.
Page 79: Conveyor Scetion
Weekly Inspection 3.2.4. Conveyor Scetion Check the state of contamination and operation over all of the conveyor. 3.2.4.1. Stopper End Inspection Inspection Check if there is any wear on the PCB connection face above the stopper. Checking point of the Stopper End Figure 3-6.
Page 80 Samsung Component Placer CP45NEO Series Maintenance Reference After clicking the “Motor Free” button on the teaching box, click the “Stop” button on the front operation panel. Warning Conduct inspection while the motor power supply is turned off. For replacement, remove the bolt (M3*L10) connecting the conveyor PCB stopper cylinder and stopper upper plate using a T-wrench (2.5mm) among the tools provided...
Page 81: Feeder Station Cylinder Inspection
Weekly Inspection 3.2.5. Feeder Station Cylinder Inspection Check the Feeder Station Cylinder. In case the operation of the cylinder is not smooth, picking up of the parts may also not be smooth. Feeder Station Cylinder Ass’y Solution Remove all the feeders installed in the feeder station After selecting the Diagnosis from the main menu tool bar in the MMI screen, select the I/O command from the sub menu tool bar to check the sensor operation.
Page 82: Adjustment Of Multi Cylinder Speed
Samsung Component Placer CP45NEO Series Maintenance Reference 3.2.6. Adjustment of Multi Cylinder Speed Inspection Check if the working speed of the cylinder driving the tape feeder causes any problem in relation to the placement of the components. Speed Control Valve Figure 3-7.
Page 83 Weekly Inspection Air Filter Inspection Window Air Filter Ass’y In case of occurrence of color change or other abnormal conditions, block the main pressurized air to the machine. Shock caused by pressurization while blocking the pressurized air may be caused. Please handle with care. Caution Separate the filter element bundle by turning it clockwise.
Page 84: Control Rack Cool Fan
Samsung Component Placer CP45NEO Series Maintenance Reference Separate the filter element from the filter element and replace it. Filter Element Assembling is done in the reverse order. 3.2.8. Control Rack Cool Fan Inspection Separate the front cover of the machine and check the operation of 4 cooling fans on the...
Page 85 Weekly Inspection Bolt location of cover Pull out the control rack. Separate the top cover of control rack and turn on the main switch on the front side of the machine. 3-35...
Page 86 Samsung Component Placer CP45NEO Series Maintenance Reference Main switch turn-off direction (clockwise) When the main switch is turned on, since the cooling fan operates, user’s hand may get injured. Careless touching of the cable, etc. may cause electric shock. Therefore, Warning special care is need while performing work.
Page 87: Lubrication And Grease Application
Weekly Inspection If abnormal noise and operational problem still occur, turn off the main switch of the machine again and replace the cooling fan Assembling is done in the reverse order. The cooling fan replacement work accompanies a danger. Therefore, contact our C/S company or local agent. Warning 3.2.9.
Page 89: Chapter 4 . Lubricant Method
Lubricant Method Chapter 4 . Lubricant Method 4.1. Component Lubrication Table 4-1. Table of Component Lubrication Major Category Sub Category Lubricant Type Maker Method Period L/M Guide Grease(EP2) SHELL Grease Gun Every Four Months Head ALVANIA Ball Spline SHELL Apply Grease Every Three Months EP GREASE 2 L/M Guide...
Page 90 Samsung Component Placer CP45NEO Series Maintenance Guide Check the grease injection status while operating the machine slowly by using the Teaching Box. For even application of grease, warm up the machine for 1 minute before application. How to apply grease First, remove any dust or contaminant with antidust cloth, and apply the grease thinly on the surface of the rail and screw groove with a brush.
Page 91 Lubricant Method Reference How to use a grease gun Grease Gun Set : Grease gun-1(ea), Using a grease gun for the conveyor Grease nipple-2(ea), Nipple tip-2(ea) and LSO unit, Use the long type nipple Using a grease gun for the x-axis and 1.
Page 92: Lubrication And Grease Application
Samsung Component Placer CP45NEO Series Maintenance Guide 4.2. Lubrication and Grease Application It may shorten the average life span of a machine if grease not specified by our company is applied on the machine. Caution Use the grease specified by our company.
Page 93: X-Y Frame
Lubricant Method After clicking the “Motor Free” button on the teaching box, click the “Stop” button on the front operation panel. Warning Conduct inspection while the motor power supply is turned off. When the working area is insufficient, move the head assembly to the rear side manually.
Page 94 Samsung Component Placer CP45NEO Series Maintenance Guide Figure 4-2. X-axis L/M Guide Rail & Block Solution Operate the teaching box to move the head assembly to the front side as far as possible and click the motor free button. After clicking the “Motor Free” button on the teaching box, click the “Stop”...
Page 95 Lubricant Method If the working space is insufficient, move the head assembly manually to the front side and place it at the center of the X-axis. Remove dust and foreign matter from the LM guide rail and ball screw using the clean cloth in the clean kit supplied by us.
Page 96 Samsung Component Placer CP45NEO Series Maintenance Guide 4.2.2.2. Y-axis L/M Guide Rail, Ball Screw Inspection Check the L/M Guide Rail and the Ball Screw for discoloration or dust. Check the lubricants on the L/M Guide Rail and the Ball Screw. Insufficient lubricants on the L/M Guide Rail and the Ball Screw could cause unusual noise during operation of the machine.
Page 97 Lubricant Method After clicking the “Motor Free” button on the teaching box, click the “Stop” button on the front operation panel. Warning Conduct inspection while the motor power supply is turned off. Remove dust and foreign matter from the LM guide rail and ball screw using the clean cloth in the clean kit supplied by us.
Page 98 Samsung Component Placer CP45NEO Series Maintenance Guide After clicking the “Motor Free” button on the teaching box, click the “Stop” button on the front operation panel. Warning Conduct inspection while the motor power supply is turned off. Inject adequate volume of grease through the grease nipple (B) of the Y1 and Y2 LM...
Page 99: Conveyor
Lubricant Method The designated grease must be applied using the designated lubricator in the designated manner. Other Caution lubricating methods are unacceptable. 4.2.3. Conveyor 4.2.3.1. Lead Screw and LM Guide for Adjusting Conveyor Width Inspection Look for components, dust or discoloration of the lead screw. Insufficient lubricant on the lead screw can cause difficulty in adjusting the width of the conveyor.
Page 100 Samsung Component Placer CP45NEO Series Maintenance Guide Questioning dialog box appears. Click the yes (Y) button. Using the teaching box, move the X-axis to the adequate position for grease injection on the lead screw of the conveyor and the LM guide.
Page 101 Lubricant Method Inject adequate volume of grease through LM guide grease nipples (A) and (B) at the entry and exit of the conveyor using the grease injection device provided by us. Upon completion of injection, reciprocate from the minimum width (30mm) to the maximum width (400mm) of the conveyor 3 to 4 times in order to uniformly spread the grease on the lead screw and LM guide rail.
Page 102 Samsung Component Placer CP45NEO Series Maintenance Guide Repeat 2 to 3 times. 4.2.3.2. Chain for Adjusting Conveyor Width On Manual Operation Inspection Check for contamination on the chain. Insufficient lubricant on the chain could cause difficulties in adjusting the conveyor width.
Page 103 Lubricant Method After clicking the “Motor Free” button on the teaching box, click the “Stop” button on the front operation panel. Warning Conduct inspection while the motor power supply is turned off. Remove dust and foreign matter from the chain for adjusting conveyor Width on manual operation using the clean cloth in the clean kit supplied by us.
Page 105: Chapter 5 . Definition Of Consumables And Their Time Of Replacement
Definition of Consumables and their Time of Replacement Chapter 5 . Definition of Consumables and their Time of Replacement 5.1. Definition of Consumables Consumables refer to components that cause gradual loss of the machine functions due to continual tear while using the machine. The consumables must be replaced through the inspection of the machine when problems occur.
Page 107: Chapter 6 . Noise Inspection Of Machine
Table 6-1. Noise Solution Classification Noise Type Possible Cause Sloution .Resonance on .Motor drive failure or abnormal .Contact Samsung srevice driving motor motor gains. Center .Coupling vibration .Coupling bolt is not tightened. .Tighten up the bolt as the prescribed torque.
Page 109: Chapter 7 . Inspection Of The Controller
Inspection of the Controller Chapter 7 . Inspection of the Controller 7.1. Power Inspection Powering On (AC 220V) Check the status of power supply Isolation Switch Check the functioning of switch Main Circuit Breaker Check the functioning of switch - Check the EMG Front switch - Check the EMG Rear switch Main Start Switch - Check the CP1 switch (TURN ON)
Page 110: Inspection Of The Controller
Samsung Component Placer CP45NEO Series Maintenance Guide 7.2. Inspection of the Controller 7.2.1. Inspection of the Controller Rack The input power (AC 110V) of the power supply controller is supplied from the output terminal of the Noise Filter 2 (NF#2) to the PS#1, PS#2. The PS#1, PS#2 are attached to the Rear Side of the Control Rack.
Page 111 Inspection of the Controller LED lit green: The monitor is operating in normal. LED is blinking The monitor is in power saving mode. Check to see if the monitor cable is connected properly. Check to see if the Video card is installed properly. LED is off Check to see if the power switch of the monitor is on.
Page 112 Samsung Component Placer CP45NEO Series Maintenance Guide Change to the main menu by pressing <Esc> key, and then enter into the 'IDE HDD auto detection'. Select the 'LBA' from the list. Change to the main menu by pressing <Esc> key, and then select the 'SAVE &...
Page 113 Inspection of the Controller set the boot sequence as 'Boot Sequence: A, C' by using the <Pg Up>, <Pg Dn> keys. Change to the main menu by pressing <Esc> key, and then select the 'SAVE & EXIT Setup' to store current setting. Insert the Windows 98 startup disk into the FDD and then reboot.
Page 114 Samsung Component Placer CP45NEO Series Maintenance Guide 7.2.2.2.4. Keyboard Check to see if the keyboard is connected properly. Check the keyboard extension line. 7.2.2.2.5. Mouse Check to see if the mouse is connected properly. Check the mouse extension line. 7.2.2.3.
Page 115: Inspection Of Control Board
Inspection of the Controller 7.3. Inspection of Control Board...
Page 116 Samsung Component Placer CP45NEO Series Maintenance Guide PART NO. PART NAME REMARK J4801015A MOTHER BOARD F815D/V FULL-SIZE SBC J4809043A VME CPU BOARD MVME 162PA-252SE J4809047A PCI-6S PCI/ISA BACK PLANE PCI-6S PCI/ISA BACK PLANE J5001009A MODULE RAM 168PIN 128M (PC133) J9060014B...
Page 117: Can Master Board
Inspection of the Controller 7.3.1. CAN Master Board Used for the control of data communication between the Main CPU Board (MVME162) and each I/O Interface Board of the CP45FV. In addition, it is used for the data communication between the Main CPU Board (MVME162) and the PC for the MMI. Required power supply External power input: +12V DC / +5V DC(FROM VME BACKPLANE) Internal power required: +5V DC...
Page 118: Head Control Board
Samsung Component Placer CP45NEO Series Maintenance Guide 7.3.2. Head Control Board Receives commands from the CAN Master Board to operate the solenoid valve related to the head. It also receives the home sensor input signal of the motor related to the head and transmits it to the CAN Master Board.
Page 119 Inspection of the Controller Description of major functions PIN NO. DEF. DESCRIPTION REMARK Connection with CANH CAN communication signal communication signal of CANL other nodes CN2/CN3 /IO-RES RESET Signal FROM CAN MASTER +12V +12V for A/D FROM CAN MASTER Apply after inputting the 24VP DC+24V for OUTPUT PORT READY SW...
Page 120 Samsung Component Placer CP45NEO Series Maintenance Guide LED information for board status diagnosis LED ON DESCRIPTION REMARK LED ON DESCRIPTION REMARK LED1 Can transmission LED17 H2 Blow Sol Output LED2 Error Occurrence LED18 H3 Blow Sol Output LED3 Receiving Can...
Page 121: Conveyor Control Board
Inspection of the Controller 7.3.3. Conveyor Control Board Receives the sensor input of the conveyor, ANC and operation panel switch and transmits them to the CAN Master Board. It also receives the command from the CAN Master Board to operate the conveyor and ANC related solenoid valve and signal light. Required power supply External power input: +24V DC Internal power required: +5V DC / +24V DC...
Page 122 Samsung Component Placer CP45NEO Series Maintenance Guide PIN NO. DEF. DESCRIPTION REMARK IN1.6 PLACE STOPPER DOWN SENSOR IN1.7 SECOND PLACE SENSOR IN2.0 BUT UP SENSOR IN2.1 BUT DOWN SENSOR IN2.2 HOLE FIXER RIGHT SENSOR IN2.3 HOLE FIXER LEFT SENSOR CN15 24PIN CONNECTOR IN2.4...
Page 123 Inspection of the Controller PIN NO. DEF. DESCRIPTION REMARK OUT2.4 BUZZER OUT OUT2.5 FFEEDER CHANGE SW. LAMP OUT OUT2.6 RESET SW. LAMP OUT OUT2.7 RESERVED OUTPUT PORT OUT3.0 RED LAMP OUTPUT OUT3.1 BLUE LAMP OUTPUT 6PIN CONNECTOR OUT3.2 GREEN LAMP OUTPUT OUT3.3 YELLOW LAMP OUTPUT OUT3.4 FRONT BELT CONTROL 6PIN CONNECTOR...
Page 124 Samsung Component Placer CP45NEO Series Maintenance Guide PIN NO. DEF. DESCRIPTION REMARK OUT4.3 RESERVED OUTPUT PORT OUT4.4 RESERVED OUTPUT PORT CN12 6PIN CONNECTOR OUT4.5 RESERVED OUTPUT PORT OUT4.6 RESERVED OUTPUT PORT CN13 6PIN CONNECTOR OUT4.7 RESERVED OUTPUT PORT LED information for board status diagnosis...
Page 125: Feeder Control Board
Inspection of the Controller 7.3.4. Feeder Control Board Receives commands from the CAN Master Board to operate the feeder solenoid valve. Required power supply External power input: +24V DC Internal power required: +5V DC / +24V DC Description of major functions INPUT PIN NO.
Page 126 Samsung Component Placer CP45NEO Series Maintenance Guide OUTPUT PIN NO. DEF. DESCRIPTION REMARK 1~16 OUT1.0~1.7 FEEDER SOL #1~#8 17~32 OUT2.0~2.7 FEEDER SOL #9~#16 PIN 57~60 : N.C. 33~48 OUT3.0~3.7 FEEDER SOL #17~#24 49~56 OUT4.0~4.3 FEEDER SOL #25~#28 OUT4.4~4.7 FEEDER SOL #29~#32 PIN 57~60 : N.C.
Page 127: Illumination Control Board - Flying / Stage Camera
Inspection of the Controller 7.3.5. Illumination Control Board – Flying / Stage Camera Receives commands from the CAN Master Board to adjust the brightness of the lighting for the flying camera and stage camera. (Head Illumination I/F Board, Stage Illumination I/F Board) Required power supply External power input: +24V DC...
Page 128 Samsung Component Placer CP45NEO Series Maintenance Guide OUTPUT PIN NO. DEF. DESCRIPTION REMARK +24VPF Power For LED BOARD Illumination OUT1.0~1.3 HEAD#1 FRONT(STAGE#1 FRONT) +24VPF Power For LED BOARD 12PIN CONNECTOR OUT1.4~1.7 HEAD#2 FRONT(STAGE#1 UPPER) Illumination 9/10 +24VPF Power For LED BOARD...
Page 129: Inspection Of The Motor Part
Inspection of the Controller 7.4. Inspection of the Motor Part Check following items. 7.4.1. X-axis Check if the power of the motor drive is normal. Initially, ‘r 0’ is indicated on the LED display window. (This means the current RPM of the motor is 0.) Check to see if the command connector from the axis board is connected properly.
Page 130: Board Jumper Setting
Samsung Component Placer CP45NEO Series Maintenance Guide 7.5. Board Jumper Setting J11 : EPROM booting J12 : 8 EPROMs = 4MB User Code Installed GPIO 0 User-Defiinable GPIO 1 User-Defiinable GPIO 2 User-Defiinable GPIO 3 In=Flash; Out=EPROM GPIO 4 User-Defiinable...
Page 131 Inspection of the Controller XY axis board JP 7 JP 8 JP 5 JP 6 2 4 6 8 10 12 14 2 4 6 2 4 6 8 10 12 14 16 ● ● ● ● ● ● ● ● ●...
Page 132 Samsung Component Placer CP45NEO Series Maintenance Guide H3/4 axis board JP 7 JP 7 JP 7 JP 8 JP 8 JP 8 JP 5 JP 5 JP 5 JP 6 JP 6 JP 6 2 4 6 8 10 12 14...
Page 133 Inspection of the Controller CAN MASTER BOARD JP10 JP18 JP17 JP16 JP15 JP11 JP12 JP13 JP14 JP5 JP6 Figure 7-8. CAN MASTER Board Jumper Setting STEP I/F BOARD SW 1 SW 2 SW 3 Figure 7-9. STEP I/F Board Jumper Setting 7-25...
Page 134: Ac Servo Driver Digital Switch Setting
Samsung Component Placer CP45NEO Series Maintenance Guide 7.6. AC Servo Driver Digital Switch Setting X/Y/Z1~Z6/S/W driver S/W ⇒ '0' Figure 7-10. AC Servo Driver Digital Switch Setting 7.7. R-Axis Step Motor Driver (20,000 pulse Fixing) Model Name : CSMD2-B440-R-CE Figure 7-11. R-Axis Step Motor Driver...
Page 135: Conveyor Step Motor Driver(1,600 Pulse Fixing)
Inspection of the Controller 7.8. Conveyor Step Motor Driver(1,600 pulse Fixing) Model Name : CSMD2-LU340 Figure 7-12. Conveyor Step Motor Driver 7-27...
Page 136: Motor Troubleshooting
Samsung Component Placer CP45NEO Series Maintenance Guide 7.9. Motor troubleshooting Upon occurrence of error, alarms are generated by blinking the 7 segment LED of the motor drive. In this case, take necessary actions based on the following table. Table 7-1. Motor Troubleshooting...
Page 137 Inspection of the Controller Alarm Alarms Causes Countermeasures Code No. Long time operation of Decrease load by increasing the motor under overload capacities of servo amp and motor. condition. Gain setting error. Set gain again. Wiring error of motor Correct wiring. cables.
Page 138 Samsung Component Placer CP45NEO Series Maintenance Guide Alarm Alarms Causes Countermeasures Code No. Setting value for Pr.63 is Increase setting value for Pr.63. too low. Pulse value defined in Check connection between motor Hybrid Limit Pr.73 and load position and load.
Page 139 If problem continues, contact the A/S Other Errors error for the internal error. company designated by Samsung Techwin (STS) company. Caution An alarm which has a “ * “ mark at the side of the Alarm Code No. in the above table cannot be cleared.

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Samsung CP Series Maintenance Reference Manual

Chapter 1 . Preventive Maintenance

Chapter 2 . Daily Inspection

Chapter 3 . Weekly Inspection

Chapter 4 . Lubricant Method

Chapter 5 . Definition of Consumables and Their Time of Replacement

Chapter 6 . Noise Inspection of Machine

Chapter 7 . Inspection of the Controller

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