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Toshiba RAV-HM561MUTP-E(TR) Service Manual
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Toshiba RAV-HM561MUTP-E(TR) Service Manual

Toshiba RAV-HM561MUTP-E(TR) Service Manual

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FILE NO. SVM-24003
SERVICE MANUAL
AIR-CONDITIONER
(SPLIT TYPE)
INDOOR UNIT
<Compact 4-way cassette type>
RAV-HM301MUTP-E
RAV-HM401MUTP-E
RAV-HM561MUTP-E(TR)
R32
January, 2024

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Summary of Contents for Toshiba RAV-HM561MUTP-E(TR)

  • Page 1 FILE NO. SVM-24003 SERVICE MANUAL AIR-CONDITIONER (SPLIT TYPE) INDOOR UNIT <Compact 4-way cassette type> RAV-HM301MUTP-E RAV-HM401MUTP-E RAV-HM561MUTP-E(TR) January, 2024...

  • Page 2: Table Of Contents

    CONTENTS PRECAUTIONS FOR SAFETY..................6 1. SPECIFICATIONS ....................16 2. CONSTRUCTION VIEWS (EXTERNAL VIEWS) ............ 18 3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM ..........19 4. WIRING DIAGRAMS....................22 5. SPECIFICATIONS OF ELECTRICAL PARTS ............23 6. INDOOR CONTROL CIRCUIT ................24 6- 1.
  • Page 3 The qualified service person is a person who installs, repairs, maintains, relocates and removes the air conditioners made by Toshiba Carrier Corporation. He or she has been trained to install, repair, maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation...
  • Page 4 Definition of Protective Gear When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective gloves and ‘safety’ work clothing. In addition to such normal protective gear, wear the protective gear described below when undertaking the special work detailed in the table below.
  • Page 5 Warning Indications on the Air Conditioner Unit [Confirmation of warning label on the main unit] Confirm that labels are indicated on the specified positions If removing the label during parts replace, stick it as the original. WARNING WARNING ELECTRICAL SHOCK HAZARD ELECTRICAL SHOCK HAZARD Disconnect all remote electric power supplies Disconnect all remote electric...

  • Page 6: Precautions For Safety

    PRECAUTIONS FOR SAFETY The manufacturer shall not assume any liability for the damage caused by not observing the description of this manual. DANGER Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit breaker for both the indoor and outdoor units to the OFF position. Otherwise, electric shocks may result.
  • Page 7 WARNING Before starting to repair the air conditioner, read carefully through the Service Manual, and repair the air conditioner by following its instructions. Only qualified service person (*1) is allowed to repair the air conditioner. Repair of the air conditioner by unqualified person may give rise to a fire, electric shocks, injury, water leaks and / or other problems.
  • Page 8 Do not modify the products. Do not also disassemble or modify the parts. It may cause a fire, electric shock or injury. Prohibition of modification. When any of the electrical parts are to be replaced, ensure that the replacement parts satisfy the specifications given in the Service Manual (or use the parts contained on the parts list in the Service Manual).
  • Page 9 After repair work, surely assemble the disassembled parts, and connect and lead the removed wires as before. Perform the work so that the cabinet or panel does not catch the inner wires. If incorrect assembly or incorrect wire connection was done, a disaster such as a leak or fire is caused Assembly / at user’s side.
  • Page 10 When the service panel of the outdoor unit is to be opened in order for the compressor or the area around this part to be repaired immediately after the air conditioner has been shut down, set the circuit breaker to the OFF position, and then wait at least 10 minutes before opening the service panel. If you fail to heed this warning, you will run the risk of burning yourself because the compressor pipes and other parts will be very hot to the touch.
  • Page 11 Declaration of Conformity Manufacturer: Toshiba Carrier (Thailand) Co., Ltd. 144 / 9 Moo 5, Bangkadi Industrial Park, Tivanon Road, Tambol Bangkadi, Amphur Muang, Pathumthani 12000, Thailand TCF holder: TOSHIBA CARRIER EUROPE S.A.S Route de Thil 01120 Montluel FRANCE Hereby declares that the machinery described below:...
  • Page 12 Declaration of Conformity Manufacturer: Toshiba Carrier (Thailand) Co., Ltd. 144 / 9 Moo 5, Bangkadi Industrial Park, Tivanon Road, Tambol Bangkadi, Amphur Muang, Pathumthani 12000, Thailand TOSHIBA CARRIER UK LTD. TCF holder: Porsham Close Belliver Industrial Estate Roborough Plymouth Devon...
  • Page 13 Specifications Sound power level (dBA) Weight (kg) Model Main unit (Ceiling panel) Cooling Heating ∗ ∗ 16 (3) RAV-HM301MUTP-E ∗ ∗ 16 (3) RAV-HM401MUTP-E ∗ ∗ 16 (3) RAV-HM561MUTP-E(TR) ∗ : Under 70 dBA - 13 -...
  • Page 14 • Refrigerant (R32) This air conditioner adopts a refrigerant HFC (R32) which does not deplete the ozone layer. 1. Safety Caution Concerned to Refrigerant R32 The pressure of R32 is high 1.6 times of that of the former refrigerant (R22). Accompanied with change of refrigerant, the refrigerating oil has been also changed.
  • Page 15 4. Tools 1. Required Tools for R32 Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types. 1) Tools exclusive for R32 (Those which cannot be used for conventional refrigerant (R22)) 2) Tools exclusive for R32 but can be also used for conventional refrigerant (R22) 3) Tools commonly used for R32 and for conventional refrigerant (R22) The table below shows the tools exclusive for R32 and their interchangeability.

  • Page 16: Specifications

    1. SPECIFICATIONS Compact 4-way cassette type Indoor unit RAV-HM 301MUTP-E 401MUTP-E 561MUTP-E(-TR) Model Outdoor unit RAV-GM 301ATP-E(-TR) 401ATP-E(-TR) 561ATP-E(-TR) Cooling Capacity (kW) Heating Capacity (kW) Power Supply 1 phase 220V-240V~50Hz & 220V~60Hz Running current 2.73 - 2.98 4.03 - 4.40 7.27 - 7.93 Power consumption (kW)
  • Page 17 Indoor unit RAV-HM 301MUTP-E 401MUTP-E 561MUTP-E(-TR) Model Outdoor unit RAV-GM 302ATP-E 402ATP-E 562ATP-E(-TR) Cooling Capacity (kW) Heating Capacity (kW) Power Supply 1 phase 220V-240V~50Hz & 220V~60Hz Running current 2.73 - 2.98 4.03 - 4.40 7.27 - 7.93 Power consumption (kW) 0.590 0.900 1.640...

  • Page 18: Construction Views (External Views)

    2. CONSTRUCTION VIEWS (EXTERNAL VIEWS) Compact 4-way cassette type - 18 -...

  • Page 19: Systematic Refrigerating Cycle Diagram

    3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM Indoor Unit • Single type (Combination of 1 indoor unit and 1 outdoor unit) (Indoor unit) Distributor (with strainer) TCJ sensor Heat exchanger TC sensor Heating Cooling Liquid side Gas side (outer diameter : A) (outer diameter : B) To outdoor unit To outdoor unit...
  • Page 20 Triple type (3 indoor units and 1 outdoor unit) Heating Cooling (Indoor unit A) (Indoor unit B) (Indoor unit C) TCJ sensor TCJ sensor TCJ sensor Distributor Distributor Distributor (with strainer) (with strainer) (with strainer) Heat Heat Heat exchanger exchanger exchanger TC sensor TC sensor...
  • Page 21 Double-twin type (4 indoor units and 1 outdoor unit) Heating Cooling (Indoor unit A) (Indoor unit B) TCJ sensor TCJ sensor Distributor Distributor (with strainer) (with strainer) Heat exchanger Heat exchanger TC sensor TC sensor Liquid-side Gas-side Liquid-side Gas-side (outer diameter: A) (outer diameter: B) (outer diameter: A) (outer diameter: B)

  • Page 22: Wiring Diagrams

    4. WIRING DIAGRAM Indoor Unit - 22 -...

  • Page 23: Specifications Of Electrical Parts

    5. SPECIFICATIONS OF ELECTRICAL PARTS Indoor Unit Parts name Type Specifications LDF-340-60AA1 Fan motor (for indoor) Output (Rated) 60 W 818 mm Thermo. sensor (TA-sensor) 10 kΩ at 25°C Ø6 mm, 500 mm Heat exchanger sensor (TCJ-sensor) 10 kΩ at 25°C Ø6 mm, 550 mm Heat exchanger sensor (TC-sensor) 10 kΩ...

  • Page 24: Indoor Control Circuit

    6. INDOOR CONTROL CIRCUIT 6-1. Indoor Controller Block Diagram 6-1-1. Connection of Wired Remote Controller Wired remote controller (Max. 2 units) Display LCD Function setup Display LED Key switch DC5V Remote controller Power circuit communication circuit Indoor unit #1 (Header) ∗1 (Follower)∗1 (Follower)∗1 Indoor control P .C.

  • Page 25: Connection Of Wireless Remote Controller Kit

    6-1-2. Connection of Wireless Remote Controller Kit Indoor unit #1 (Header) *1 (Follower)*1 (Follower)*1 Indoor control P .C. board (MCC-1643) DC20V Remote controller EEPROM communication circuit DC5V TA sensor DC12V TC sensor TCJ sensor Same as left Same as left ∗2 ∗2 Louver...

  • Page 26: Connection Of Both Wired Remote Controller And Wireless

    6-1-3. Connection of Both Wired Remote Controller and Wireless Remote Controller Kit Wired remote controller (Max. 2 units) Display Function setup Display switch DC5V Remote controller Power communication circuit circuit Indoor unit (Follower)*1 (Follower)*1 #1 (Header) *1 Indoor control P.C. board (MCC-1643) DC20V Remote controller EEPROM...

  • Page 27: Control Specifications

    6-2. Control Specifications Item Outline of specifications Remarks When power 1) Distinction of outdoor unit supply is reset When the power supply is reset, the outdoors are distin- guished and the control is selected according to the distinguished result. 2) Resetting of indoor fan speed and louver control Based on EEPROM data, select setting of the indoor fan Fan speed (rpm)/ speed and the louver control.
  • Page 28 Item Outline of specifications Remarks Room temp. 2) Using the Item code 06, the setup temperature in heating Shift of suction control operation can be corrected. temperature in heating (Continued) operation Setup data Setup temp. correction +0˚C +2˚C +4˚C +6˚C Setting at shipment Setup data Automatic...
  • Page 29 Item Outline of specifications Remarks Fan speed 1) Operation with (HH), (H+), (H), (L+) (L) or [AUTO] mode HH > H+ > H > L+ > L > UL selection is carried out by the command from the remote controller. 2) When the fan speed mode [AUTO] is selected, the fan speed varies by the difference between TA and Ts.
  • Page 30 Item Outline of specifications Remarks Fan speed * Only HM30 can not set up Type 1 and Type 3. selection Selection of high ceiling Air flow adjustment Standard High ceiling 1 High ceiling 3 (Continued): type CODE No. : DN:5d 0000 0001 0003...
  • Page 31 Item Outline of specifications Remarks Cool air discharge 1) In heating oper ation, the indoor fan is controlled In D and E zones, the preventive control based on the detected temperature of TC sensor or priority is given to air TCJ sensor.
  • Page 32 Item Outline of specifications Remarks High-temp. 1) The heating operation is performed as follows based on the release control detected temperature of TC sensor or TCJ sensor. • When [M] zone is detected, the commanded frequency is However this control is decreased from the real operation frequency.
  • Page 33 Item Outline of specifications Remarks Louver control 1) Louver position setup • When the louver position is changed, the position moves necessarily to downward discharge position once to return to the set position. • The louver position can be set up in the following operation range.
  • Page 34 Item Outline of specifications Remarks Louver control <<Selection of Swing mode>> (Continued) • For the Swing mode, the following three types of modes are selectable and settable by keeping Swing/Direction SWING/FIX button pushed for 4 seconds or more on the remote controller.
  • Page 35 Item Outline of specifications Remarks Louver control • If there is the locked louver in the unit, [ ] goes on the For the setting remote controller screen. operation, refer to (Continued) [How to set louver • While the following controls are performed, the louvers lock] of Installation operate even if executing the louver lock.
  • Page 36 Item Outline of specifications Remarks Central control mode 1) Setting at the central controller side enables to select the selection contents which can be operated on the remote controller at indoor unit side. ∗ In case of the wireless type, the display lamp does not change but the contents are same.
  • Page 37 Item Outline of specifications Remarks DC motor 1) When the fan operation has started, positioning of the stator and the rotor are performed. (Moves slightly with tap sound) 2) The motor operates according to the command from the indoor controller. Notes) •...
  • Page 38 Item Outline of specifications Remarks 8°C heating/ 1) This functional is intended for the cold latitudes and performs Frost protective objective heating operation (8°C heating operation). operation 2) This function is valid only for combination with the outdoor In a g roup connection, units.
  • Page 39 Item Outline of specifications Remarks Soft cooling * Wired remote controller : RBC-AMSU5∗ is required. 1) Sensation of draft can be suppressed by controlling performance and correcting the louver angle during cooling operation. 2) However, it may not cool well because the operation will be performed with the cooling capacity suppressed.
  • Page 40 Item Outline of specifications Remarks Communication 1) Communication type will be determined automatically by the • When performing combination of the indoor unit and the remote controller/ group control in type setting remote sensor. combination with a 2) However, this must be set to TCC-Link when connecting to a TCC-Link dedicated central control device exclusively for TCC-Link.
  • Page 41 Item Outline of specifications Remarks Rotation / DN [1C1] Data Rotation operation backup 0000 Unavailable (Factory default) operation (Continued) 0001 Available DN [1C2] Data Rotation interval 0001 1 day to 28days 0001: 1day (Factory default) 0028 DN [1C3] Data Rotation lap time 0000 0003: 30 minutes (Factory default) 0 to 70 minutes...
  • Page 42 Item Outline of specifications Remarks Power shift 1) This is control that, when air conditioners in different systems are installed in the same space controlled in a group, and the load within the space is imbalanced, lowers the used power within the whole group by limiting air conditioners having compressors that are operating at a highly inefficient frequency, and making up for insufficient performance by...
  • Page 43 Item Outline of specifications Remarks Free cooling 1) The external device can be operated in accordance with the outdoor temperature in cooling operations. Energy saving operations can be realized even if a cooling load exists in the winter, by combining a device that uses the outdoor temperature.
  • Page 44 Item Outline of specifications Remarks Secondary Secondary heating can be used while heating operations are performed. heating <Control Outline (Normal Mode)> 1) If the difference between the indoor temperature and the outdoor temperature is large while the air conditioner is operating, turn ON the secondary heating.
  • Page 45 Item Outline of specifications Remarks Secondary DN [C5] Data Secondary heating mode heating (Continued) 0000 Normal mode (Factory default) 0001 Flip mode DN [C6] Data : Set temp. out (high) [ºC] -0015 "-0015": -15ºC to "0015": 15ºC "0000": 0ºC (Factory default) 0015 DN [C7] Data...

  • Page 46: Indoor Print Circuit Board

    6-3. Indoor Print Circuit Board <MCC-1643> - 46 -...

  • Page 47: Optional Connector Specifications Of Indoor P.c. Board

    6-4. Optional connector specifications of indoor P.C. board - 47 -...

  • Page 48: Troubleshooting

    7. TROUBLESHOOTING 7-1. Summary of Troubleshooting <Wired remote controller type> 1. Before troubleshooting 1) Required tools/instruments • + and – screwdrivers, spanners, Needle-nose pliers, nippers, push pins for reset switch • Tester, thermometer, pressure gauge, etc. 2) Confirmation points before check a) The following operations are normal.
  • Page 49 <Wireless remote controller type> 1. Before troubleshooting 1) Required tools/instruments • + and – screwdrivers, spanners, Needle-nose pliers, nippers, etc. • Tester, thermometer, pressure gauge, etc. 2) Confirmation points before check a) The following operations are normal. 1. Compressor does not operate. •...

  • Page 50: Troubleshooting

    7-2. Troubleshooting 7-2-1. Outline of judgment The primary judgment to check whether a trouble occurred in the indoor unit or outdoor unit is carried out with the following method. Method to judge the troubled position by flashing indication on the display part of the indoor unit (sensors of the receiving part) The indoor unit monitors the operating status of the air conditioner, and the blocked contents of self-diagnosis are displayed restricted to the following cases if a protective circuit works.
  • Page 51 Lamp indication Check code Cause of trouble occurrence Operation Timer Ready Heat exchanger sensor (TCJ) trouble Heat exchanger sensor (TC) trouble Indoor unit sensor trouble Alternate flash Room air temperature sensor (TA) trouble Discharge temp. sensor (TD) trouble Temp. sensor (TE) trouble Operation Timer Ready Temp.

  • Page 52: Others (Other Than Check Code)

    7-2-2. Others (Other than Check Code) Lamp indication Check code Cause of trouble occurrence Operation Timer Ready — During test run Simultaneous flash Operation Timer Ready Disagreement of cool/heat — (Automatic cool/heat setting to automatic cool/heat prohibited model, or setting of heating to cooling-only model) Alternate flash - 52 -...

  • Page 53: Check Code List (Indoor)

    - 53 -...
  • Page 54 Trouble mode detected by indoor unit Operation of diagnostic function Judgment and measures Check Status of Cause of operation Condition code air conditioner 1. Check cables of remote controller and communication adapters. No communication from remote Displayed when Stop trouble is controller (including wireless) and •...
  • Page 55 Trouble mode detected by remote controller or central controller (Link adapter) Operation of diagnostic function Judgment and measures Status of Check code Cause of operation Condition air conditioner Power supply trouble of remote controller, Indoor EEPROM trouble 1. Check remote controller inter-unit wiring. No communication with header indoor unit 2.

  • Page 56: Diagnostic Procedure For Each Check Code (Indoor Unit)

    7-2-4. Diagnostic Procedure for Each Check Code (Indoor Unit) Check code [E01 trouble] Correct inter-unit cable Is inter-unit cable of A and B normal? of remote controller Is the connector on the harness or Correct connection of connector. the harness from terminal block of Check circuit wiring.
  • Page 57 [E04 trouble] Is group address setup of Does outdoor operate? Check CODE No. [14]. remote controller correct? Are wiring in indoor unit and Correct wiring and 1, 2, 3 inter-unit cables correct? inter-unit cables. Correct wiring of connector Are wirings of terminal blocks and terminal blocks.
  • Page 58 Option parts : Application control kit (TCB-PCUC2E) [E11 trouble] Is the connection for the UART communication connector Repair of connector (Indoor P.C. board CN521 connection. red/Application control kit CN1 red) normal? Is connector Replacement of the lead wire for the UART connector’s lead wire.
  • Page 59 [E18 trouble] Correct inter-unit cable Is inter-unit cable of A and B normal? of remote controller. Is the connector on the harness or the Correct connection of connector. harness from terminal block of indoor unit Check circuit wiring. connected correctly? Is group control operation? Check power connection status of indoor unit...
  • Page 60 [L20 trouble] Are wiring connections to communication lines Correct wiring connection. Uh (U3, U4) normal? Replace central controller Is the multiple same central (including "1:1 model" connection interface) control system addresses connected? and indoor P.C. board (MCC-1643). Correct central control system address. [L30 trouble] Do outside devices normally work? Replace outside devices.
  • Page 61 [P10 trouble] Is connection of float switch connector Correct connection (Indoor control board CN34) of connector. normal? Replace indoor P.C. board Does float switch work? Is circuit wiring normal? (MCC-1643). Check and correct wiring and wire circuit. Does drain pump work? Replace drain pump Is power of and indoor P.C.
  • Page 62 [P12 trouble] Power off. Is the connector Repair the connector CN210 of indoor unit connection. P.C. board connected correctly? Disconnect the connector CN210 to the indoor P.C. board Does the Replace the indoor fan turn smoothly when fan motor. turned by hand? Is each resistance value on the motor side of the...
  • Page 63 [P19 trouble] Is operation of 4-way valve normal? (Check the pipe temp., etc. Refer to the service manual of the outdoor unit. during cooling/heating operation. Replace outdoor temperature sensors. TE sensor TS sensor Indoor TC sensor [F02 trouble] Is connection of TC sensor connector Correct connection of connector.
  • Page 64 [F30 trouble] Is connection of the occupancy Correct the connector sensor connector connection. (CN214) normal? By the wired remote controller, change the Is DN code [B5] setup? enable DN code [B5] from [0000] → [0001] Is the Occupancy Exchange the Occupancy sensor unit normal? sensor unit Replace the indoor...
  • Page 65 [C06 trouble] (“1:1 model” connection interface) Are Uh (U3, U4) communication lines normal? n i l Correct connection of connector. Is connection of connector normal? CN51 of “1:1 model” connection interface (TCC-LINK adapter) P.C. board (MCC-1440) and CN050 of indoor P.C. board Check connection of A and B terminal blocks.
  • Page 66 [E03 trouble] (Header indoor unit) [E03 trouble] is detected when the indoor unit cannot receive a signal from the remote controller (also central controller). Check A and B remote controllers and communication lines of the central control system Uh (U3, U4). As communication is impossible, this check code [E03] is not displayed on the remote controller and the central controller.
  • Page 67 [Wireless remote controller trouble] Use wireless remote Was wireless controller at the first time remote controller used after install RBC-AXU31UM∗ at the first Is connection of lead wire between Repair the connection. CN214 of indoor P.C.board and RBC-AXU31UM∗ correct? Replace the RBC-AXU31UM∗ Replace the indoor P.C.
  • Page 68 Temperature sensor Temperature – Resistance value characteristic table TA, TC, TCJ, TE, TS, TO sensors TD, TL sensors Representative value Representative value Resistance value (k Ω) Resistance value (k Ω) Temperature Temperature (˚C) (˚C) (Minimum value) (Standard value) (Maximum value) (Minimum value) (Standard value) (Maximum value) 32.33 33.80...

  • Page 69: Replacement Of Service P.c. Board

    8. REPLACEMENT OF SERVICE P.C. BOARD Indoor Unit CAUTION ∗∗∗ ∗ <Model name: RAV-HM > For this model, please make all the following settings. CODE No.(DN) Setting data Description 0004 Global model Auto-restart 0001 <Note: when replacing the P.C. board for indoor unit servicing> The nonvolatile memory (hereafter called EEPROM, IC503) on the indoor unit P.C.
  • Page 70 [1] Setting data read out from EEPROM The setting data modified on the site, other than factory-set value, stored in the EEPROM shall be read out. ∗ ∗ ∗ ∗ ∗ <RBC-ASCU1 > (header unit No. when the group operation control) Step2 Step3 Step1...
  • Page 71 CODE No. required at least 1. The Code No. for the Indoor unit type and Indoor unit capacity are Contents required to set the rotation number setting of the fan. Type 2. If the system/indoor/group addresses are different from those Indoor unit capacity before replacement, the auto-address setting mode starts and the Line address...
  • Page 72 [2] P.C. Board for indoor unit servicing replacement procedures Step 1 Replace the P.C. board to the P.C. board for indoor unit servicing. At this time, perform the same setting of the jumper wire (J01, J08, J09) setting (cut), switch SW501, (short-circuit) connector CN34 as the setting of the P.C.
  • Page 73 [3] Writing the setting data to EEPROM ∗ ∗ ∗ ∗ ∗ <RBC-ASCU1 > The settings stored in the EEPROM of the P.C. board for indoor unit servicing are the factory-set values. Step 1 Push and hold the [menu + ] buttons at same time for more than 10 seconds.
  • Page 74 <RBC-AMTU3∗ ∗ ∗ ∗ ∗ > The settings stored in the EEPROM of the P.C. board for indoor unit servicing are the factory-set values. Step 1 Push buttons on the remote controller simultaneously for more than 4 seconds. ∗ In the group control operation, the unit No. displayed for the first time is the header unit No.. At this time, the CODE No.
  • Page 75 Table 2. Table 1. Type: CODE No. 10 Indoor unit capacity: CODE No. 11 Setting data Type Type name abb. Setting data Type 0014∗ Compact 4-way Cassette Type RAV-HM∗∗∗MUT∗ 0000∗ Disable 0003 CAUTION ∗ <Model name: RAV-HM∗∗∗MUT∗> 0006 For this model, please make all the following settings. 0009 CODE No.(DN) Setting data...

  • Page 76: Setup At Local Site And Others

    9. SETUP AT LOCAL SITE AND OTHERS 9-1. Indoor Unit 9-1-1. Test Run Setup on Remote Controller <RBC-ASCU1∗ ∗ ∗ ∗ ∗ > Be sure to stop the air conditioner before making settings. (Change the setup while the air conditioner is not working.) Push and hold OFF timer button and [ ] setting button simultaneously for 10 seconds or more.
  • Page 77 <RBC-AMTU3∗ ∗ ∗ ∗ ∗ > 1. When pushing button on the remote controller for 4 seconds or more, “TEST” is displayed on LC display. Then push button. • “TEST” is displayed on LC display during operation of Test Run. •...

  • Page 78: Forced Defrost Setup Of Remote Controller

    <Overview of test run operations using the wireless remote controller> Cooling test run: ON/OFF → 18 °C → 17 °C → 18 °C → 17 °C → 18 °C → 17 °C → 18 °C → (test run) → ON/OFF Heating test run: ON/OFF →...

  • Page 79: Function Selection Setup

    9-1-4. Function Selection Setup <Procedure> Perform setting while the air conditioner stops. <RBC-ASCU1∗ ∗ ∗ ∗ ∗ > 2,4,5 Push and hold menu button and [ ] setting button simultaneously for 10 seconds or more. • After a while, the display flashes as shown in the figure. “ALL” is displayed as indoor unit numbers during initial communication immediately after the power has been turned on.
  • Page 80 <RBC-AMTU3∗ ∗ ∗ ∗ ∗ > Push the buttons simultaneously and hold for at least 4 seconds. CODE No. The unit No. displayed first is the address of the header indoor unit in group SET DATA 00 01 SETTING TEST UNIT No.
  • Page 81 Function CODE No. (DN Code) table (includes all functions needed to perform applied control on site) Item Description At shipment Filter display delay timer 0000: None 0001: 150H 0002 : 2500H 0002: 2500H 0003: 5000H 0004: 10000H Dirty state of filter 0000: Standard 0000: Standard 0001: High degree of dirt (Half of standard time)
  • Page 82 Item Description At shipment 77 Dual set point 0000: Unavailable 0002: Available 0000: Unavailable Thermostat OFF fan 0000: Remote controller setting 0001: Extremely low speed (UL) 0001: Extremely low speed in cooling mode 0002: Fan OFF 0003: Low speed (L) speed (UL) b3 Soft cooling 0000: Unavailable...
  • Page 83 For Central control address (DN [03]), Indoor unit address (DN [13]) Remote controller Communication type Display order ··· ⇔ 0128 ⇔ 00Un ⇔ 0001 ⇔ ··· TU2C-LINK U series ··· ⇔ 0064 ⇔ 00Un ⇔ 0001 ⇔ ··· TCC-LINK ··· ⇔ 0064 ⇔ 0099 ⇔ 0001 ⇔ ··· Other than U series TCC-LINK For Line address (DN [12])

  • Page 84: Wiring And Setting Of Remote Controller Control

    9-1-5. Wiring and Setting of Remote Controller Control 2-remote controller control (Controlled by 2 remote controllers) This control is to operate 1 or multiple indoor units are operated by 2 remote controllers. (Max. 2 remote controllers are connectable.) • When connected 2 remote controllers •...
  • Page 85 <Wireless remote controller> Wireless remote controller A-B selection Using 2 wireless remote controllers for the respective air conditioners, when the 2 air conditioners are closely installed. Address (A-B selection) must be changed on both signal receiving unit and wireless remote controller. Wireless remote controller B setup 1.

  • Page 86: Monitor Function Of Remote Controller Switch

    9-1-6. Monitor Function of Remote Controller Switch Calling of sensor temperature display <Contents> Each data of the remote controller, indoor unit and outdoor unit can be understood by calling the service monitor mode from the remote controller. <Procedure> <RBC-ASCU1∗ ∗ ∗ ∗ ∗ > Push the [menu] button for over 10 seconds.
  • Page 87 CODE No. Data name Unit CODE No. Data name Unit Room temperature Outdoor heat exchanger (Coil) temperature (TE) °C °C (Remote controller) Outside temperature (TO) °C Indoor suction temperature (TA) °C Compressor discharge temperature (TD) °C Indoor heat exchanger (Coil) Compressor suction temperature (TS) °C °C...
  • Page 88 Calling of trouble history <Contents> The trouble contents in the past can be called. <Procedure> ∗ ∗ ∗ ∗ ∗ <RBC-ASCU1 > (1) Confirmation and check If a problem occurs with the air conditioner, the OFF timer indicator alternately shows the check code and the indoor Unit No.
  • Page 89 <RBC-AMTU3∗ ∗ ∗ ∗ ∗ > Push buttons simultaneously for 4 seconds or more to call the service check mode. 01 01 01 01 01 Service Check goes on, the CODE No. is displayed, and then the content of the latest alarm is displayed. The number and trouble contents of the indoor unit in which an TEMP.
  • Page 90 Indoor unit power-ON sequence • The unit without power feed waits entirely → Waiting status is released by system start Power ON • Reboot when power is fed on the way <By indoor unit which receives power feed from outdoor unit> <Automatic address judgment>...

  • Page 91: Setup At Local Site / Others

    9-2. Setup at Local Site / Others Model name: TCB-PCNT30TLE2 9-2-1. 1:1 Model Connection Interface (TCC-LINK adapter) 1. Function This model is an optional P.C. board to connect the indoor unit to 1:1 model connection interface. (Communication protocol:TU2C-Link or TCC-Link) 2.
  • Page 92 4. Wiring Specifications • Use 2-core with no polar wire. No. of wires Size • Match the length of wire to wire length of the central control Up to 1000m: twisted wire 1.25mm system. If mixed in the SMMS system, the wire length is Up to 2000m: twisted wire 2.0mm lengthened with all indoor/outdoor inter-unit wire length at side.

  • Page 93: How To Set Up Central Control Address Number

    6. External view of P.C. board assembly Terminator (SW01) 7. Address setup In addition to set up the central control address, it is necessary to change the indoor unit number. (Line/Indoor/Group address). For details, refer to 1:1 model connection interface Installation Manual. 9-3.

  • Page 94: Address Setup

    10. ADDRESS SETUP 10-1. Address Setup <Address setup procedure> When an outdoor unit and an indoor unit are connected and they are twin or when an outdoor unit is connected to each indoor unit respectively in the group operation even if multiple refrigerant lines are provided, the automatic address setup completes with power-ON of the outdoor unit.

  • Page 95: Address Setup & Group Control

    10-2. Address Setup & Group Control <Terminology> Indoor unit No. : N – n = Outdoor unit line address N (Max. 30) – Indoor unit address n (Max. 64) Group address : 0 = Single (Not group control) 1 = Header unit in group control 2 = Follower unit in group control Header unit (= 1) : The representative of multiple indoor units in group operation sends/receives signals to/...
  • Page 96 5. Single group operation • Each indoor unit controls the outdoor unit individually. Header/Sub Header/Sub Header/Master Header/Sub Header/Sub 6. Multiple groups operation (Manual address setting) Header/Sub Header/Sub Follower/Sub Header/Master Follower/Sub Follower/Sub • Master unit: The master unit receives the indoor unit data (thermostat status) of the sub (Without identical line address &...

  • Page 97: Automatic Address Example From Unset Address (No Miswiring)

    10-2-2. Automatic Address Example from Unset Address (No miswiring) 1. Standard (One outdoor unit) (1-1) (1-2) (1-1) (1-2) (1-3) Individual Header/Master Follower/Sub Header/Sub Follower/Master Follower/Sub (Header/Master) Only turning on source power supply (Automatic completion) 2. Group operation (Multiple outdoor units = Multiple indoor units with serial communication only, without twin) Header/Sub Header/Sub Header/Master...

  • Page 98: Address Setup (Manual Setting From Remote Controller)

    10-3. Address Setup (Manual Setting from Remote Controller) In case that addresses of the indoor units will be determined prior to piping work after wiring work • Set an indoor unit per a remote controller. (Example of 2-lines wiring) • Turn on power supply. (Solid line: Wiring, Broken line: Refrigerant pipe) Outdoor Outdoor...
  • Page 99 <Indoor unit address> Push the [menu] button until the CODE No. flashes. And using the [ ] buttons, specify the CODE No.13. Push the [menu] button until the SET DATA flashes. And using the [ ] buttons, set an indoor unit address. Push the [OFF timer] button to confirm the SET DATA.

  • Page 100: Maintenance / Check List

    11. MAINTENANCE / CHECK LIST Aiming in environmental preservation, it is strictly recommended to clean and maintain the indoor/outdoor units of the operating air conditioning system regularly to secure effective operation of the air conditioner. It is also recommended to maintain the units once a year regularly when operating the air conditioner for a long time.

  • Page 101: Detachments

    12. DETACHMENTS Compact 4-way cassette CAUTION WARNING Be sure to stop operation of the air conditioner before Be sure to put on gloves during working time; work and then turn off switch of the breaker. otherwise an injury will be caused by a part etc. No.
  • Page 102 No. Part name Procedure Remarks 1. Detachment Adjust corner cap 1) Remove the air intake grille. (Refer to 1 of 2) Loosen the fixing screws on the adjust corner cap. (M 4 × 10, 4 pcs.) Adjust corner 3) Slide the adjust corner cap to outside to remove it. Screw 2.
  • Page 103 No. Part name Procedure Remarks 1. Detachment Control Clamp P.C. board 1) Remove the electric parts cover. (Refer to 1 of 2) Remove connectors which are connected from the control P.C. board to the other parts and then remove wiring from the clamp. NOTE Unlock the lock of the housing part and then remove the connector.
  • Page 104 No. Part name Procedure Remarks Turbo fan 1. Detachment 1) Remove the air intake grille. (Refer to 1 of Fixing screw of bell mouth Reinforcement 2) Remove the fix screws (4 positions) of the bell mouth, washer assy and then take off it. (M 4 × 8, 4 pcs) 3) Loosen the flange nut (M8) at the center part of the turbo fan, and then take off (Counter clockwise) * Supporting with hands, take off the turbo fan so that...
  • Page 105 No. Part name Procedure Remarks 1. Detachment Drain pan 1) Remove the ceiling panel and the electrical parts covers. Fixing screws (Refer to items -1 and -1.) 2) Remove the wiring cover. (Fixing screw M 4 × 8, 3pcs.) 3) Remove the wiring fixing plate. Wiring cover (Fixing screw M 4 ×...
  • Page 106 No. Part name Procedure Remarks 1. Detachment Drain pump 1) Remove the drain pan. (Refer to -1.) 2) Remove the drain pump connector (CN504: 2P, White) connected to the control P.C. board and remove the lead wires from the clamp. 3) Remove the fixing screws to remove the drain pump.
  • Page 107 No. Part name Procedure Remarks 1. Detachment Fan motor 1) Remove the turbo fan, electric parts cover, wiring cover and wiring fixing plate. Motor lead (Refer to -1-2, -1-3.) wire cover 2) Remove the fan motor connector (CN210, White, 7P) connected to the control P.C.
  • Page 108 No. Part name Procedure Remarks 1. Detachment TCJ sensor 1) Remove the drain pan. (Refer to -1.) 2) Pull out the sensor to be exchanged from the sensor Sensor holder. 3) Remove the connector connected to the control P.C. board, and take off wires from the clamp. (Refer to 2.
  • Page 109 No. Part name Procedure Remarks 1. Detachment Heat exchanger 1) Recover refrigerant gas. 2) Remove the refrigerant pipe at indoor unit side. 3) Remove the drain pan. (Refer -1.) Disconnect the heat exchanger sensor (TC1, TC2, TCJ), lead wires connectors from the control P.C. board, and then remove their lead wires from the clamp.

  • Page 110: Exploded Views And Parts List

    13. EXPLODED VIEWS AND PARTS LIST Compact 4-way cassette type RAV-HM301MUTP-E, RAV-HM401MUTP-E, RAV-HM561MUTP-E - 110 -...
  • Page 111 Model name Location RAV-HM Part No. Description 301MUTP-E 401MUTP-E 561MUTP-E 43T22414 BELLMOUTH 43T72411 DRAIN PAN ASSY 43T70330 DRAIN HOSE ASSY 43T44849 REFRIGERANT CYCLE ASSEMBLY 43T44850 REFRIGERANT CYCLE ASSEMBLY 43T04509 PIPE COVER ASSY 43T97001 43T22415 REINFORCEMENT WASHER ASSY 43T20371 TURBO FAN ASSY 43T21544 MOTOR FAN ASSY 43T51318...
  • Page 112 RAV-HM561MUTP-TR - 112 -...
  • Page 113 Model name Location RAV-HM Part No. Description 561MUTP-TR 43T22414 BELLMOUTH 43T72411 DRAIN PAN ASSY 43T70330 DRAIN HOSE ASSY 43T44850 REFRIGERANT CYCLE ASSEMBLY 43T04509 PIPE COVER ASSY 43T97001 43T22415 REINFORCEMENT WASHER ASSY 43T20371 TURBO FAN ASSY 43T21544 MOTOR FAN ASSY 43T51318 FLOAT SWITCH ASSY 43T60633 MOTOR LEAD...
  • Page 114 Electric Parts 407 P.C. BOARD ASSY Connector:Black Connector:Red Connector:Yellow Model name Location RAV-HM Part No. Description 301MUTP-E 401MUTP-E 561MUTP-E 561MUTP-TR 43T60605 TEMPERATURE SENSOR 43T50456 SENSOR,TC 43T60434 TERMINAL BLOCK, 2P 43T60331 TERMINAL, 3P 43TNV350 PC BOARD ASSY, MCC-1643 43459017 ASM-PCB(OP) 43T50455 SENSOR,TA 43T63348 CLAMP, DOWN...
  • Page 115 Ceiling panel RBC-UM21P-E, RBC-UM21PB-E - 115 -...
  • Page 116 Model name Location Part No. Description RBC-UM21P-E RBC-UM21PB-E 43T09659 AIR INLET GRILLE 43T09660 AIR INLET GRILLE 43T80373 AIR FILTER 43T21434 STEPPING-MOTOR 43T11352 AIR OUTLET FOAM A 43T11353 AIR OUTLET FOAM B 43T22416 HORIZONTAL LOUVER ASSY 43T22417 HORIZONTAL LOUVER ASSY 43T01361 PANEL COVER ASSY 43T01363 PANEL COVER ASSY...
  • Page 117 WARNINGS ON REFRIGERANT LEAKAGE Check of Concentration Limit The room in which the air conditioner is to be installed requires a design that in the event of refrigerant gas leaking out, its concentration will not exceed a set limit. The refrigerant R32 which is used in the air conditioner is safe, without the toxicity or combustibility of ammonia, and is not restricted by laws to be imposed which protect the ozone layer.
  • Page 118 144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI, AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.

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Rav-hm401mutp-eRav-hm301mutp-e

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