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Mitsubishi Electric 800 Series Instruction Manual
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Mitsubishi Electric 800 Series Instruction Manual

Mitsubishi Electric 800 Series Instruction Manual

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INVERTER
Plug-in option
FR-A8NCG-S
INSTRUCTION MANUAL
safety communication function
Class B/A
PRE-OPERATION INSTRUCTIONS
INSTALLATION
WIRING
CC-LINK IE TSN CONFIGURATION
INVERTER SETTING
FUNCTIONS
I/O SIGNAL
PROGRAMMING EXAMPLES
PROTECTIVE FUNCTIONS
1
2
3
4
5
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7
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9

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Summary of Contents for Mitsubishi Electric 800 Series

  • Page 1 INVERTER PRE-OPERATION INSTRUCTIONS Plug-in option INSTALLATION FR-A8NCG-S WIRING INSTRUCTION MANUAL CC-LINK IE TSN CONFIGURATION INVERTER SETTING Class B/A safety communication function FUNCTIONS I/O SIGNAL PROGRAMMING EXAMPLES PROTECTIVE FUNCTIONS...

  • Page 2: Safety Instructions

    Safety instructions Thank you for choosing this Mitsubishi Electric inverter plug-in option. This Instruction Manual provides handling information and precautions for use of this product. Incorrect handling might cause an unexpected fault. Before using this product, read all relevant instruction manuals carefully to ensure proper use.
  • Page 3  Injury prevention CAUTION  The voltage applied to each terminal must be as specified in the Instruction Manual. Otherwise an explosion or damage may occur.  The cables must be connected to the correct terminals. Otherwise an explosion or damage may occur. ...
  • Page 4 CAUTION Usage  As all parameters return to their initial values after Parameter clear or All parameter clear is performed, the needed parameters for operation of the inverter and this product must be set again before the operation is started. ...

  • Page 5: Table Of Contents

    — CONTENTS — Safety instructions 1 PRE-OPERATION INSTRUCTIONS Requirement for operators .............................8 1.1.1 Definition of operators ................................8 1.1.2 Corrective action at fault occurrence ............................ 8 1.1.3 Electric shock prevention ..............................8 Compliance with the EU Machinery Directive - Safety sub functions ................9 1.2.1 Specifications ..................................
  • Page 6 Wiring....................................33 3.4.1 Ethernet cable connection ..............................33 3.4.2 Precautions ..................................36 4 CC-LINK IE TSN CONFIGURATION Procedure ..................................39 5 INVERTER SETTING List of related parameters.............................45 List of parameters for the CC-Link IE TSN communication function ...............47 List of safety parameters ..............................49 Safety parameter setting method..........................50 Operation mode setting ..............................51 5.5.1...
  • Page 7 Cyclic transmission...............................73 6.3.1 Data flow and link device assignment ..........................73 Safety Sub-Functions..............................76 6.4.1 STO function ..................................76 6.4.2 SS1-t function ..................................77 CC-Link IE TSN safety communication functions ......................79 6.5.1 Overview ..................................... 79 6.5.2 Setting procedure for CC-Link IE TSN safety communication functions................81 6.5.3 Safety remote I/O ................................
  • Page 8 Programming example for parameter writing ......................121 Programming example for setting the running frequency ..................123 Programming example for fault record reading .......................125 Programming example for resetting the inverter at inverter error................126 8.10 Instructions ..................................127 9 PROTECTIVE FUNCTIONS APPENDIX Appendix 1 Safety specifications of FR-A800-F/G (with FR-A8NCG-S installed) ............134 Appendix 2 Instructions for compliance with the EU Directives ..................135 Appendix 3...

  • Page 9: Pre-Operation Instructions

    • A person who took a proper engineering training. Such training is available at your local Mitsubishi Electric office. • A person who has been instructed by the responsible machine operator on how to operate machines and the current valid safety guidelines.

  • Page 10: Compliance With The Eu Machinery Directive - Safety Sub Functions

    Compliance with the EU Machinery Directive - Safety sub functions Mitsubishi Electric FR-A800-F/G series general-purpose inverters with the safety communication option (FR-A8NCG-S) installed have met the following safety performance requirements. The inverters manufactured in October 2023 (SERIAL: 3X) or later with the FR-A8NCG-S manufactured in October 2023 (SERIAL: 3X) or later are compliant with the directive.

  • Page 11: Specifications

    CAUTION • Check safety sub-functions at least once per three months. Note that the safety communication option (FR-A8NCG-S) must be restarted before the operation check. • The following information is merely a guide for proper installation. We shall not be liable for the compliance or non-compliance with any local, national, or international codes or regulations for the installation of this product.

  • Page 12: Risk Assessments

    1.2.2 Risk assessments To ensure safety, users should conduct all risk assessments and determine residual risks for the entire machine equipment. The company or individual who constructed the safety system must take full responsibility for installation and commissioning of the system. To comply with the EU Machinery Directive, the system as a whole must be certified as compliant with applicable safety standards.

  • Page 13: Unpacking And Product Confirmation

    Unpacking and product confirmation Take the product out of the package, check the product name, and confirm that the product is as you ordered and intact. This product is a plug-in option made for the FR-A800-F/G. 1.3.1 Product confirmation Check the enclosed items. Mounting screw (M3 ...

  • Page 14: Model Name

    1.3.2 Model name FR-A8NCG-S Symbol Circuit board coating  None Without With Conforming to IEC 60721-3-3:1994 3C2/3S2 1.3.3 SERIAL number check The FR-A8NCG-S can be used with the following models of inverters which have the following SERIAL number. Check the SERIAL number printed on the rating plate or on the package of the inverter. For information on how to read the SERIAL number, refer to the inverter Instruction Manual.

  • Page 15: Parts

    Parts Front view Rear view X16 X1 LINK1 LINK2 L.ERR Symbol Name Description Refer to page Used to fix this product to the inverter by inserting a mounting screw Mounting hole or a spacer. Connector for communication (PORT 1) For an Ethernet cable which connects to the network. Connector for communication (PORT 2) For an Ethernet cable which connects to the network.
  • Page 16  Operation status LEDs LINK1 LINK2 L.ERR Description Blinking name Normal operation (normal Operation status Hardware failure 5 V internal voltage) Connector for communication (PORT1) LINK1 Link-up Data transmission in progress Link-down status Connector for communication (PORT2) LINK2 Link-up Data transmission in progress Link-down status Inverter identification in...
  • Page 17  Authentication class selection Select the authentication class using the switch assembly (SW1) on the circuit board of the FR-A8NCG-S. Turn ON/OFF the switch 4 to switch the authentication class between A and B. In the initial setting, the switch is set to OFF (authentication class B).

  • Page 18: Cc-Link Ie Tsn Communication Specifications

    CC-Link IE TSN communication specifications The communication specification varies depending on the specification of the master. Item Description Communication speed 1 Gbps/100 Mbps B (Compatible with protocol version 2.0 CC-Link IE TSN authentication class A (Compatible with protocol version 2.0) CC-Link IE TSN authentication class B: 125 μs to 10000 μs (1 Gbps) / 500 μs to 10000 μs (100 Mbps) Cycle time CC-Link IE TSN authentication class A: 1000 μs to 6400000 μs...

  • Page 19: Installation

    INSTALLATION Pre-installation instructions Check that the inverter's input power and the control circuit power are both OFF. CAUTION • Do not install or remove this product while the inverter power is ON. Doing so may damage the inverter or this product. •...

  • Page 20: Installation Procedure

    Installation procedure  Installing the communication option LED display cover Remove the inverter front cover. (Refer to Chapter 2 of the Instruction Manual (Detailed) of the inverter for instructions for removing the front cover.) Follow instructions for mounting the communication option LED display cover to the inverter front cover.
  • Page 21 Fit the communication option LED display cover to the front side of the front cover. Align the LED display cover with the LED position on the circuit board of the option. Push the LED display cover until it is fixed with the clips. Communication option LED display cover CAUTION •...
  • Page 22  Installing the option Ensure that the switches for safety sub-functions (SW3 and SW4) are ON Insert three spacers into the mounting holes that will not be filled with mounting screws (page 23). Fit the board mounted option connector on this product to the guide of the option connector on the inverter and insert the plug-in option as far as it goes.
  • Page 23 Spacer Option connector Switch for safety on the inverter sub-functions Spacer Switch for safety sub-functions Spacer Earth plate NOTE • When the FR-A8NCG-S is installed to the FR-A800-G inverter (Ethernet model), use the earthing (grounding) cable supplied with the inverter instead of the earth plate supplied with the plug-in option. (For details of the installation method, refer to the FR-A800-F/G Instruction Manual (Startup) or the FR-A802-F/G Instruction Manual (Hardware).) INSTALLATION...
  • Page 24  Insertion positions for screws and spacers Spacer Connector 3 Do not attach the plug-in option to connector 2 or 3. Mounting screw Spacer Connector 2 Connector 1 Spacer Mounting screw Mounting screw Earth plate INSTALLATION...
  • Page 25 NOTE • When installing/removing the plug-in option, hold the sides of the option. Do not press on the parts on the option circuit board. Stress applied to the parts by pressing, etc. may cause a failure. • Be careful not to drop mounting screws during the installation or removal of the plug-in option. •...
  • Page 26  Connecting the STO signal cable Connect the STO signal connectors of this product and the inverter using the STO signal cable. STO signal connector STO signal cable INSTALLATION...

  • Page 27: Wiring

    WIRING System configuration example Programmable controller side Mount the safety CPU module and the RJ71GN11-T2 CC-Link IE TSN master/local module on the main base unit having the programmable controller CPU used as the master station. Inverter side Mount the option (FR-A8NCG-S) on the inverter. Connect the CC-Link IE TSN programmable controller (master station) to FR-A8NCG-S with an Ethernet cable.

  • Page 28: Network Configuration

    Network configuration  Network topology The network can be wired into star topology, line topology, and ring topology. A network can consist of a combination of star and line topologies, but the ring topology cannot be combined with star or line topology. Item Description Modules are configured into a star using a switching hub and Ethernet cables.
  • Page 29  Combination with the master station • When all remote stations are authentication class B products Master station Master station Network configuration communication speed • MELSEC iQ-R series master/local module • Line topology / star topology / ring topology / combination 1 Gbps RJ71GN11-T2/RJ71GN11-EIP of line topology and star topology...
  • Page 30 Master station Master station Network configuration communication speed • MELSEC iQ-R series Motion module • Line topology / star topology / combination of line topology RD78G[]/GH[] and star topology • MELSEC iQ-F series Motion module • Connection sequence: Master station → Remote station 1 Gbps FX5-[]SSC-G (communication speed: 1 Gbps) →...
  • Page 31 Master station Master station Network configuration communication speed • MELSEC iQ-R series Motion module • Line topology / star topology / combination of line topology RD78G[]/GH[] and star topology • MELSEC iQ-F series Motion module • Connection sequence: Master station → Remote station 1 Gbps FX5-[]SSC-G (authentication class B, communication speed: 1 Gbps) →...
  • Page 32 • Compatible firmware version of the master station Model Compatible with protocol version 2.0 Compatible with protocol version 1.0 RJ71GN11-T2 15 or later 12 or later RJ71GN11-EIP 01 or later FX5-CCLGN-MS 1.010 or later 1.001 or later RD78G[]/GH[] 20 or later FX5-[]SSC-G 1.002 or later •...

  • Page 33: Network Components

    • ANSI/TIA/EIA-568-B (Category 5e) • Recommended products (as of October 2020) Model Manufacturer Mitsubishi Electric System & Service Co., Ltd. SC-E5EW series SC-E5EW cable is for in-enclosure and indoor uses. SC-E5EW-L cable is for outdoor use. NOTE • For CC-Link IE TSN wiring, use the recommended wiring components by CC-Link Partner Association.

  • Page 34: Wiring

    Wiring This section describes the cable wiring and precautions. For network configuration, cables, and hubs used for the wiring, refer page 27 and subsequent pages. 3.4.1 Ethernet cable connection  Connecting the cable Turn OFF the inverter power supply. Remove the front cover. Check the direction of the Ethernet cable connector.
  • Page 35  Disconnecting the cable Turn OFF the inverter power supply. Remove the front cover. Hold down the latch on the Ethernet cable connector, and pull out the cable while holding the latch. WIRING...
  • Page 36 NOTE PORT1 and PORT2 do not need to be distinguished. • When only one connector is used in star topology, either PORT1 or PORT2 is applicable. • When using two connectors for line topology and ring topology, an Ethernet cable can be connected to the connectors in any combination.

  • Page 37: Precautions

    3.4.2 Precautions This section describes wiring precautions.  Handling of the Ethernet cable Do not touch the core of the cable-side or module-side connector, and protect it from dirt or dust. If oil from your hand, dirt or dust is attached to the core, it can increase transmission loss, arising a problem in data link. Check the following: •...
  • Page 38  Connecting/disconnecting a cable and powering ON/OFF a device When the operations listed below are performed, all stations on the network may be reconnected. At that time, a data link error may momentarily occur in all the stations, and the communication error E.SAF may occur in the connected inverters. Network configuration Operation •...
  • Page 39 NOTE • When wiring cables to the inverter's RS-485 terminals with a plug-in option mounted, take caution not to let the cables touch the circuit board of the option or of the inverter. Otherwise, electromagnetic noises may cause malfunctions. CAUTION •...

  • Page 40: Cc-Link Ie Tsn Configuration

    CC-LINK IE TSN CONFIGURATION Procedure  Before communication Turn OFF the inverter power. Connect each unit with an Ethernet cable. (Refer to page 26.) Set the station number using the station number switches on the circuit board of the FR-A8NCG-S. (Refer to page 62.) Example: 1 (H01)
  • Page 41  Creating a project file For information on creating and opening a project, go to [Help] → [GX Works3 Help].  Detecting an Inverter In the "Navigation" window, select [Parameter] → [Module Information] then select the module name. CC-LINK IE TSN CONFIGURATION...
  • Page 42 Select [Basic Settings] in the "Setting Item List" window. In the "Setting Item" window, go to [Network Configuration Settings] then click " " next to the [Detailed Setting] field. CC-LINK IE TSN CONFIGURATION...
  • Page 43 Click [Connected/Disconnected Module Detection] in the "CC-Link IE TSN Configuration" window. Read the cautions in the "Connected/Disconnected Module Detection" window and click [Execute]. CC-LINK IE TSN CONFIGURATION...
  • Page 44 The FR-A800-F/G will appear on the screen once it is detected. Click [Close with Reflecting the Setting] to close the window.  Checking communication The following table shows the status of the LEDs when communication is established between the programmable controller and the inverter.
  • Page 45 NOTE • If the FR-A800-F/G cannot be detected, on the menu bar select [Diagnostics (D)] → [CC Link IE TSN / CC Link IE Field Diagnostics]. The "CC Link IE TSN / CC Link IE Field Diagnostics" window will be displayed. Broken or disconnected wires can be detected.

  • Page 46: Inverter Setting

    INVERTER SETTING List of related parameters The following parameters are used for the plug-in option (FR-A8NCG-S). Set the values according to need. For the parameter details, which depend on the applicable model of the inverter, refer to the Instruction Manual (Detailed) of the inverter. Minimum Refer Initial...
  • Page 47 Minimum Refer Initial Name Setting range setting group value increments page Communication reset selection/Ready bit status selection/Reset selection 0, 1, 100, 101, 1000, 1001, 1100, 1101, when inverter errors cleared/ 10000, 10001, 10100, 10101, 11000, DriveControl writing restriction 11001, 11100, 11101 selection Communication reset selection 0, 1...

  • Page 48: List Of Parameters For The Cc-Link Ie Tsn Communication Function

    List of parameters for the CC-Link IE TSN communication function The following parameters for the CC-Link IE TSN communication function are used when the FR-A8NCG-S is installed. Change the settings as required. The setting is applied after the next power-ON. Minimum Refer Initial...
  • Page 49 Setting is available when the FR-A8NCG-S is installed. Setting is available when the Ethernet model is used or the FR-A8NCG-S is installed. The initial value after all parameters have been cleared with the FR-A8NCG-S installed. INVERTER SETTING...

  • Page 50: List Of Safety Parameters

    List of safety parameters The following parameters for the safety sub-functions and the CC-Link IE TSN safety communication function can be set when the FR-A8NCG-S is installed. Set the parameters as required. The setting is applied after the next power-ON. Minimum Refer Initial...

  • Page 51: Safety Parameter Setting Method

    Safety parameter setting method Use FR Configurator2 to set safety parameters. For details, refer to the FR Configurator2 Instruction Manual. Safety parameters can be set via the communication connector of the FR-A8NCG-S or the USB connector of the inverter. The operation panel and the parameter unit are not available for reading or writing safety parameters. ...

  • Page 52: Operation Mode Setting

    Operation mode setting 5.5.1 Operation mode switching and communication startup mode (Pr.79, Pr.340)  Operation mode switching conditions Check the following before switching the operation mode. • The inverter is at a stop; • Both the STF and STR signals are off; and •...
  • Page 53 Pr.340 Pr.79 Operation mode at power ON or power Operation mode switchover setting setting restoration Switching among the External, PU, and NET operation 0 (initial External operation mode *1*4 value) mode is enabled. PU operation mode PU operation mode fixed Switching between the External and Net operation mode is External operation mode enabled.
  • Page 54 Pr.340 Pr.79 Operation mode at power ON or power Operation mode switchover setting setting restoration Switching between the PU and NET operation mode is NET operation mode *3*4 enabled. PU operation mode Same as when Pr.340 = "0" NET operation mode NET operation mode fixed 10, 12 3, 4...

  • Page 55: Operation At Communication Error Occurrence

    Operation at communication error occurrence 5.6.1 Operation selection at communication error occurrence (Pr.500 to Pr.502, Pr.779) During Network operation, Pr.500 to Pr.502 and Pr.779 can be used to select the operation when a communication error (except for a safety communication error) occurs. When a safety communication error is detected, E.SAF is activated immediately, regardless of the Pr.500 and Pr.502 settings.
  • Page 56  Displaying and clearing the communication error count The cumulative count of communication error occurrences can be displayed. Write "0" to clear this cumulative count. Minimum setting Name Setting range Initial value increments Communication error occurrence count display Normal Error Normal Error Count timing depending on...
  • Page 57  About setting • Operation at an error occurrence Fault description Pr.502 setting Operation Indication Fault output 1, 11 Communication line 2, 12 Continued Normal Not output 0, 3 Output shutoff "E.1" Provided Output to decelerate and Communication option 1, 2, 11, 12 "E.1"...
  • Page 58 • Operation at error removal Fault description Pr.502 setting Operation Indication Fault output Output stop status "E.SAF" kept Kept provided continues. 1, 11 Communication line 2, 12 Restart Normal Not output Normal 0, 3 Output stop status "E.1" kept Kept provided continues.
  • Page 59 NOTE • The protective function [E.SAF (fault data: HC9)] is activated at error occurrences on the communication line. The protective function [E.1 (fault data: HF1)] is activated at error occurrences in the communication circuit inside the option. • Fault output indicates the fault (ALM) signal and fault bit output. •...

  • Page 60: Fault And Measures

    5.6.2 Fault and measures  Inverter operation in each operation mode at error occurrences Operation mode Location Status Network operation External operation PU operation Inverter operation Output shutoff Output shutoff Output shutoff Inverter Data communication Continued Continued Continued Inverter operation Continued Continued Output shutoff...

  • Page 61: Inverter Reset

    Inverter reset  Operation conditions of inverter reset Which resetting method is allowed or not allowed in each operation mode is described below. Note that inverter reset cannot be performed when a safety communication error is detected. (Refer to page 129.) Operation mode Resetting method...
  • Page 62 NOTE • When a communication line error has occurred, reset cannot be made from the network. • The inverter is set to the External operation mode if it has been reset in Network operation mode in the initial status. To resume the network operation, the inverter must be switched to the Network operation mode again.

  • Page 63: Cc-Link Ie Tsn Communication Function Setting

    CC-Link IE TSN communication function setting 5.8.1 IP address setting For CC-Link IE TSN communication, the IP address of the inverter is set using the station number switches on the circuit board of the FR-A8NCG-S or inverter parameters. Note that the station number switch setting has a higher priority than the parameter setting (when the station number switch settings are "1 to 254").
  • Page 64 NOTE • Set the station number switches before turning ON the inverter. Do not change the setting while the power is ON. Doing so may cause an electric shock. • Set the switch exactly onto one of the numbers. Otherwise normal data communication cannot be established. Good example example...
  • Page 65  Network number setting (Pr.436) Set the inverter network number in Pr.436. Name Initial value Setting range IP address 3 0 (50 0 to 255 The initial value after all parameters have been cleared with the FR-A8NCG-S installed. Although the setting range of Pr.436 is "0 to 255", "1 to 239" are available for the network number setting on the engineering software. ...

  • Page 66: Subnet Mask Setting (Pr.438 To Pr.441)

    5.8.2 Subnet mask setting (Pr.438 to Pr.441) When the inverter station number is specified using the station number switches on the circuit board of the FR-A8NCG-S, the setting in the master is used for the subnet mask setting. (The settings from Pr.438 to Pr.441 are invalid.) When the station number switches are set to "0 (H00) or 255 (HFF)", enter the subnet mask of the network to which the inverter belongs in Pr.438 to Pr.441.

  • Page 67: Ip Filtering Function (Ethernet) (Pr.1442 To Pr.1448)

    5.8.4 IP filtering function (Ethernet) (Pr.1442 to Pr.1448) • Set the IP address range for connectable network devices (Pr.1442 to Pr.1448) to limit the connectable devices. The IP address setting range depends on the settings in Pr.1443 and Pr.1446, Pr.1444 and Pr.1447, and Pr.1445 and Pr.1448. (Either of the settings can be larger than the other in Pr.1443 and Pr.1446, Pr.1444 and Pr.1447, and Pr.1445 and Pr.1448.) The setting is applied after the next power-ON.
  • Page 68 CAUTION • The IP filtering function (Ethernet) (Pr.1442 to Pr.1448) is provided as a means to prevent unauthorized access, DoS attacks, computer viruses, or other cyberattacks from external devices, but the function does not prevent such access completely. In order to protect the inverter and the system against unauthorized access by external systems, take additional security measures.

  • Page 69: Frequency Command With Sign (Pr. 541)

    5.8.5 Frequency command with sign (Pr. 541) By frequency command with sign, start command (forward rotation/reverse rotation) can be inversed to operate. Make selection of sign for the frequency command from RWw0. Name Initial value Setting range Frequency command sign selection 0, 1 Speed setting using Pr.541...

  • Page 70: Time Synchronization (Pr.1459)

    5.8.6 Time synchronization (Pr.1459) The internal clocks of connected devices on the CC-Link IE TSN Network can be synchronized (real time clock function). The clock source will change depending on the setting of Pr.1459 Clock source selection and whether the FR-LU08 is installed or not.

  • Page 71: Functions

    FUNCTIONS Output from the inverter through the network Main items which can be output from the inverter to the master and their descriptions are explained below. Item Description Refer to page Safety The safety sub-functions can be monitored using CC-Link IE TSN Safety remote input communication safety communication.

  • Page 72: Input To The Inverter Through The Network

    Input to the inverter through the network Main commands which can be input from the master to the inverter and their descriptions are explained below. Item Description Refer to page Safety The safety sub-functions can be controlled using CC-Link IE TSN Safety remote output communication safety communication.
  • Page 73 NOTE • Refer to the Instruction Manual (Detailed) of the inverter for functions controllable through the network in each operation mode. • The system configuration affects the time period from when the power of the inverter is turned ON until when the communication between the inverter and the master station is established and either "LINK1"...

  • Page 74: Cyclic Transmission

    Cyclic transmission Data communication is available periodically among stations on the same network. Link devices (RX, RY, RWr, and RWw) are used. 6.3.1 Data flow and link device assignment  Master and remote stations One-to-one communication is possible between the master and remote stations. The status information of the link devices (RY and RWw) of the master station is output to the external device of the remote station, and the input status information from the external device of the remote station is stored in the link devices (RX and RWr) of the master station.
  • Page 75 Station No.0 Station No.1 Station No.2 Master Remote station Remote station module station Device RX, RWr RX, RWr Station Station No.1 No.1 RX, RWr Sequence scan Station Link refresh Station No.2 No.2 Link scan Device RY, RWw RY, RWw Station Station No.1 No.1 RY, RWw...
  • Page 76 • Output from the master station (1) The device of the CPU module turns ON. (2) The device status data of the CPU module are stored in the link devices (RY and RWw) of the master station by link refresh. (3) The status data of the link devices (RY and RWw) of the master station are stored in the link devices (RY and RWw) of each remote station by link scan.

  • Page 77: Safety Sub-Functions

    Safety Sub-Functions 6.4.1 STO function The inverter output is shut off when the command signal is input from an external device or when the protective function (E.SAF) is activated.  Basic operation • The STO function is activated by turning OFF the STOC signal. •...

  • Page 78: Ss1-T Function

    6.4.2 SS1-t function This function is used to activate the STO function after a specified time. Name Initial value Setting range Description SS1 deceleration Set the time from when the SS1-t function is S004 0 to 3600 s monitoring time activated until the STO function is activated.
  • Page 79 NOTE • When the STOC signal is turned OFF before the time set in Pr.S004 elapses, the STO state is activated immediately. The STO state is kept while either of the STOC signal or the SS1C signal is OFF. The STO state is cleared when both signals are turned ON.

  • Page 80: Cc-Link Ie Tsn Safety Communication Functions

    CC-Link IE TSN safety communication functions 6.5.1 Overview The FR-A800-F/G inverter with the FR-A8NCG-S installed supports CC-Link IE TSN safety communication functions as the CC-Link IE TSN application. Input and output signals for safety sub-functions can be controlled using CC-Link IE TSN safety communication functions.
  • Page 81  Safety communication error detection When a communication error is detected by a CC-Link IE TSN safety communication function, "E.SAF" (fault detail code 69) is displayed and the inverter output is shut off. This function is activated regardless of the settings of Pr.500 Communication error execution waiting time and Pr.502 Stop mode selection at communication error.

  • Page 82: Setting Procedure For Cc-Link Ie Tsn Safety Communication Functions

    6.5.2 Setting procedure for CC-Link IE TSN safety communication functions The following section describes settings for CC-Link IE TSN safety communication functions.  Settings for CC-Link IE TSN Refer to "CC-LINK IE TSN CONFIGURATION" (on page 39).  Enabling CC-Link IE TSN safety communication functions Set "1"...
  • Page 83  Safety communication settings using engineering software Use FR Configurator2 to set safety parameters Pr.S030 to Pr.S032. For details, refer to the Master Module User's Manual. Name Initial value Setting range Description Transmission interval (remote station) for monitoring by the safety programmable controller to detect CC-Link IE TSN safety communication function - S030...
  • Page 84 Setting example for the safety refresh monitoring time 155 ms = Transmission interval monitoring time (master station) + (Transmission interval monitoring time (remote station) / 2) + (Communication cycle intervals (LS) × 2) -a • Transmission interval monitoring time (master station) = 144 ms •...

  • Page 85: Safety Remote I/O

    6.5.3 Safety remote I/O The FR-A800-F/G inverter with the FR-A8NCG-S installed supports the following safety remote input and output devices.  Safety remote output (from the master module to the inverter) Output signals from the master module are as follows. (Input signals to the inverter) Signal name Device No.

  • Page 86: O Signal

    I/O SIGNAL The following tables show I/O signals for standard communication (other than safety communication). For the safety remote I/ O signals for safety communication, refer to page I/O SIGNAL LIST 7.1.1 Remote I/O (64 points fixed) Refer Refer Device No. Device No.
  • Page 87 Refer Refer Device No. Device No. Signal Signal page page RYn9 Output stop (terminal MRS function) Start self-holding selection (terminal STOP RYnA function) RXn9 to Reserved — RXnF RYnB Reset (terminal RES function) RYnC to RYnF RX(n+1)0 Pr.313 assignment function (DO0) Reserved —...
  • Page 88 These signals are set in the initial values. Using Pr.180 to Pr.189, you can change input signal functions. Refer to the Instruction Manual (Detailed) of the inverter for details of Pr.180 to Pr.189. The signals are fixed. They cannot be changed using parameters. These signals are set in the initial values.

  • Page 89: Remote Register (128 Words Fixed)

    7.1.2 Remote register (128 words fixed) Description Refer Description Refer Address Address Upper 8 bits Lower 8 bits Upper 8 bits Lower 8 bits page page RWwn Set frequency (0.01 Hz increments) RWrn Reply code RWwn+1 Reserved — RWrn+1 Reserved —...
  • Page 90 Description Refer Description Refer Address Address Upper 8 bits Lower 8 bits Upper 8 bits Lower 8 bits page page Link parameter RWwn+1A RWrn+1A Reply code Instruction code extended setting RWwn+1B Write data RWrn+1B Read data RWwn+1C to RWrn+1C to Reserved —...
  • Page 91 Description Refer Description Refer Address Address Upper 8 bits Lower 8 bits Upper 8 bits Lower 8 bits page page RWrn+30 Output frequency RWrn+31 Reserved — RWrn+32 output current RWrn+33 output voltage RWrn+34 Reserved — RWrn+35 Frequency setting value RWrn+36 Running speed RWrn+37 Motor torque...
  • Page 92 Description Refer Description Refer Address Address Upper 8 bits Lower 8 bits Upper 8 bits Lower 8 bits page page RWrn+41 Load meter RWrn+42 Motor excitation current RWrn+43 Position pulse RWrn+44 Cumulative energization time RWrn+45 Reserved — RWrn+46 Orientation status RWrn+47 Actual operation time RWrn+48...
  • Page 93 Description Refer Description Refer Address Address Upper 8 bits Lower 8 bits Upper 8 bits Lower 8 bits page page RWrn+55 Reserved — RWrn+56 Trace status RWrn+57 Reserved — RWrn+58 PLC function user monitor 1 RWrn+59 PLC function user monitor 2 RWrn+5A PLC function user monitor 3 RWrn+5B...
  • Page 94 Description Refer Description Refer Address Address Upper 8 bits Lower 8 bits Upper 8 bits Lower 8 bits page page RWrn+6D Motor thermal load factor RWrn+6E Inverter thermal load factor RWrn+6F Reserved — RWrn+70 PTC thermistor value RWrn+71 Reserved — RWrn+72 RWrn+73 PID measured value 2...

  • Page 95: Details Of Remote Input And Output Signals

    Details of remote input and output signals The following device No. are those for station 1. For stations 2 and later, the device No. are different. (Refer to the master module manual for correspondence between the device No. and station number) 7.2.1 Output signals (master module to inverter (FR-A8NCG-S)) The output signals from the master module are indicated.
  • Page 96 Device Signal Description When "1" is set in the monitor command (RY20), the monitored value is set in the remote register RWr26 to RY20 Monitor command RWr2F, and "1" is set in the monitoring (RX20). While "1" is set in the monitor command (RY20), the monitored data is always updated.

  • Page 97: Input Signals (Inverter (Fr-A8Ncg-S) To Master Module)

    7.2.2 Input signals (inverter (FR-A8NCG-S) to master module) The input signals to the master module are indicated. (Output signals from inverter) Device Signal Description 0 : Other than forward running (during stop or reverse rotation) Forward running 1 : Forward running 0 : Other than reverse running (during stop or forward rotation) Reverse running 1 : Reverse running...
  • Page 98 Device Signal Description After "1" is set in the monitor command (RY20), and the monitored value is set RX20 Monitoring in the remote register RWr26 to RWr2F, "1" is set in this signal. When "0" is set in the monitor command (RY20), "0" is set in this signal. After "1"...

  • Page 99: Details Of Remote Register

    Details of remote register 7.3.1 Remote register (master module to inverter (FR-A8NCG-S))  Remote register definition Device No. Signal Description • Specify the set frequency or rotations per minute (machine speed). At this time, whether to write to RAM or EEPROM is decided with the RY21 and RY22 settings. After setting the set frequency in *1*2 RWw0 this register, set "1"...
  • Page 100 Device No. Signal Description RWw11, Set the data specified by the instruction code of RWw10, 12, 14, 16, 18 and 1A (when required). RWw13, RWw10, 12, 14, 16, 18, and 1A correspond to RWw11 13, 15, 17, 19, and 1B, respectively. RWw15, Write data Set "1"...
  • Page 101 Setting increment differs according to the combination of Pr.37, Pr.144, and Pr.811. Refer to the Instruction Manual (Detailed) of the inverter for the details. When Pr.541 Frequency command sign selection = "1", the setting value has either + or -. When the setting value is negative, the command is the inverse from the command.

  • Page 102: Remote Register (Inverter (Fr-A8Ncg-S) To Master Module)

    7.3.2 Remote register (inverter (FR-A8NCG-S) to master module)  Remote register definition Device No. Signal Description When "1" is set in RY21 or RY22, the following reply codes are set for the frequency setting command. The setting value "0" is set normally, and a value other than "0" is set at an error. RWr0 Reply code H0000: Normal...
  • Page 103 Device No. Signal Description Fault record RWr22 Output frequency of the fault history No. specified in RWw21 is stored. (output frequency) Fault record RWr23 Output current of the fault history No. specified in RWw21 is stored. (output current) Fault record RWr24 Output voltage of the fault history No.

  • Page 104: Instruction Codes

    7.3.3 Instruction codes  Instruction code definition Set the instruction code using a remote register (RWw) (refer to page 98). The definition read by the instruction code is stored in the remote register (RWr) (refer to page 101). Read/ Code Item Description write...
  • Page 105 Read/ Code Item Description write number H0000 to HFFFF: Last two fault records b8 b7 Second latest fault Latest fault Fourth latest fault Third latest fault Sixth latest fault Fifth latest fault Eighth latest fault Seventh latest fault For instruction code H74, H74 to Monitor Fault history...
  • Page 106 Read/ Code Item Description write number Write set frequency/speed (machine speed) to RAM or EEPROM. Write Set frequency (RAM) • H0000 to HE678 (0 to 590.00 Hz): Set frequency in 0.01 Hz increments • H0000 to H270E (0 to 9998): Speed (machine speed) in 1 increments Set frequency •...
  • Page 107 Read/ Code Item Description write number Read or write of bias and gain parameters (instruction codes H5E to H61 and HDE to Read HE1 with the link parameter extended setting = "1", H11 to H23 and H91 to HA3 with the Second parameter changing link parameter extended setting = "9").

  • Page 108: Monitor Codes

    7.3.4 Monitor codes Information about the inverter can be monitored by setting the special monitor selection No. of the instruction code and monitor code using the remote registers, RWw26 to 2F. NOTE • The monitor codes (monitor items) are the same as those of the RS-485 communication dedicated monitor. For the details of the monitor code and monitor description, refer to the section of the monitor display in the Instruction Manual (Detailed) of the inverter.

  • Page 109: Torque Command / Torque Limit Through Cc-Link Ie Tsn Communication

    Torque command / torque limit through CC-Link IE TSN communication Torque commands can be given or the torque can be limited via CC-Link IE TSN under Real sensorless vector control, vector control, or PM sensorless vector control. The value is used to limit the torque during speed control or position control, and to give a torque command during torque control.
  • Page 110  RWw2 function according to the parameter settings and the control mode Set the torque command value or the torque limit value in RWw2. The RWw2 function is switched according to the Pr.804 and Pr.810 settings and the control mode. RWw2 function Pr.804 setting Pr.810 setting...

  • Page 111: Programming Examples

    PROGRAMMING EXAMPLES This chapter provides programming examples which control the inverter with sequence programs. Item Program example Refer to page Reading the inverter status Reading the inverter status from the buffer memory of the master station Setting the operation mode Selecting the Network operation mode Setting the operation commands Commanding the forward rotation and middle speed signals...
  • Page 112  System configuration for programming example Power Master station Input unit Output unit supply R08SFCPU RJ71GN11-T2 RX10 RY10R2 R61P R6SFM (X/Y00 to 1F) (X20 to X2F) (Y30 to Y3F) Station 1 Station 2 Inverter Inverter FR-A8NCG-S FR-A8NCG-S Pr.436 = 1 Pr.436 = 1 Pr.437 = 1 Pr.437 = 2...
  • Page 113  Module parameter setting of the master station In the programming example, module parameter are set as below. • Module Information Item Setting condition Station Type CC-Link IE TSN (master station) Start I/O 0000 Network No. Network Configuration Settings Refer to the following. Refresh Setting Refer to the following.
  • Page 114 Link side Link side Device name Start Device name Start 0000 00FF 000000 0000FF 0000 00FF 000100 0001FF  Schematic diagram of remote I/O and remote register • The remote I/O (RX, RY) transmitted between the programmable controller CPU and remote stations Remote station Programmable controller CPU (Station 1)
  • Page 115 • The remote registers (RWw, RWr) transmitted between the programmable controller CPU and remote stations Remote station Programmable controller CPU (Station 1) For writing W100 RWw0 W101 RWw1 W17E RWw7E W17F RWw7F W180 RWr0 W181 RWr1 W1FE RWr7E W1FF RWr7F Remote station For reading (Station 2)

  • Page 116: Programming Example For Reading The Inverter Status

    Programming example for reading the inverter status The following program turns ON Y00 of the output unit when station 1 inverter is running. SB49 SW0B0.0 Check the data link status of the station 1 X1002 Turn on the output unit (Y00) Inverter running (RX02) X101F X1000...

  • Page 117: Programming Example For Setting The Operation Mode

    Programming example for setting the operation mode The following explains a program to write various data to the inverter. The following explains a program to change the operation mode of station 1 inverter to network operation. • Operation mode write code: HFB (hexadecimal) •...

  • Page 118: Programming Example For Setting The Operation Commands

    Programming example for setting the operation commands The following program gives a forward command and middle speed command to station 1 inverter SW0B0.0 SB49 Check the data link status of the station 1 Y1000 Forward rotation command (RY00) Y1003 Middle speed operation command (RY03) Y100F Y1000 RY3F to RY00...

  • Page 119: Programming Example For Monitoring The Output Frequency

    Programming example for monitoring the output frequency The following explains a program to read monitor functions of the inverter. The following program reads the output frequency of station 1 inverter to D1. Output frequency read code: H0001 (hexadecimal) For the monitor codes, refer to page 107.

  • Page 120: Programming Example For Parameter Reading

    Programming example for parameter reading The following program reads Pr.7 Acceleration time of station 1 inverter to D1. • Pr.7 Acceleration time reading instruction code: H07 (hexadecimal) • Refer to the Instruction Manual (Detailed) of the inverter for details of the parameter instruction code. •...
  • Page 121 NOTE • For parameters having numbers 100 and later, change their link parameter extended settings (set them to other than H00). Refer to the Instruction Manual (Detailed) of the inverter. PROGRAMMING EXAMPLES...

  • Page 122: Programming Example For Parameter Writing

    Programming example for parameter writing The following program changes the setting of Pr.7 Acceleration time of inverter to 3.0 s. • Acceleration time writing instruction code: H87 (hexadecimal) • Acceleration time set data: K30 (decimal) For the parameter instruction code, refer to the Instruction Manual (Detailed) of the inverter. The reply code at the time of instruction code execution is set to D2.
  • Page 123 NOTE • For parameters having numbers 100 and later, change their link parameter extended settings (set them to other than H00). Refer to the parameter list of the Instruction Manual (Detailed) of the inverter for settings. • For other functions, refer to the instruction codes (Refer to page 103).

  • Page 124: Programming Example For Setting The Running Frequency

    Programming example for setting the running frequency  The following program example changes the running frequency of station 1 inverter to 50.00 Set frequency: K5000 decimal The reply code at the time of instruction code execution is set to D2. (RWr0: Refer to page 101) SB49...
  • Page 125  To continuously change the running frequency from the programmable controller After the frequency setting complete (for example, X1021) turns ON, check that the reply code from the remote register is H0000, then change the setting data (for example, W100) continuously. ...

  • Page 126: Programming Example For Fault Record Reading

    Programming example for fault record reading The following program reads fault records of station 1 inverter to D1. • Fault history No. 1, No. 2 reading instruction code: H74 (hexadecimal) For the error code, refer to the Instruction Manual (Detailed) of the inverter. The reply code at the time of instruction code execution is set to D2.

  • Page 127: Programming Example For Resetting The Inverter At Inverter Error

    Programming example for resetting the inverter at inverter error The following is a program example for resetting station 1 inverter at inverter error. SB49 SW0B0.0 Check the data link status of the station 1 M0 X103A X20 Turn on the error reset request flag (RY3A) Y103A Turn off the error reset request flag (RY3A) Error status flag...

  • Page 128: 8.10 Instructions

    8.10 Instructions  Programming instructions • Since the buffer memory data of the master station is kept transferred (refreshed) to/from the inverters, the TO instruction need not be executed every scan in response to data write or read requests. The execution of the TO instruction every scan does not pose any problem.
  • Page 129  Troubleshooting Description Check point Check that the option unit (FR-A8NCG-S) and Ethernet cables are fitted properly. (Check for contact fault, break in the cable, etc.) Check if Pr.436 IP address 3 and Pr.437 IP address 4 are correctly set. (Check that their settings match with the program, that the network number is set within the range, that no overlapping stations Operation mode does not switch to exist, and that the station number is set within the range.)

  • Page 130: Protective Functions

    PROTECTIVE FUNCTIONS  Inverter fault and alarm indications • When a fault of safety related parts occurs, the FR-A8NCG-S turns OFF the STO signal to shut off the inverter output. The Fault (ALM) signal is output, and "E.SAF" (safety circuit fault) is displayed on the operation panel. •...
  • Page 131 If any of the faults shown in the following table occurs, the SAFE signal is turned OFF. Operation panel Fault type indication Option fault E.OPT E.SAF Communication option fault E.OP2, E.OP3 Internal storage device fault E.PE6 Parameter storage device fault (control circuit board) E.PE Retry count excess E.RET...
  • Page 132 To assign the function of the SAFE signal to an output terminal, set either value shown in the following table in any of Pr.190 to Pr.196 (Output terminal function selection). Pr.190 to Pr.196 settings Output signal Positive logic Negative logic SAFE The use of the SAFE signal has not been certified for compliance with safety standards.
  • Page 133  How to check the fault detail code • The fault detail code can be checked by reading Pr.986 Display safety fault code. • To read the code using FR Configurator2, refer to the FR Configurator2 Instruction Manual.  List of fault detail codes Name Description Corrective action...
  • Page 134  Warning The following warnings are the protective functions enabled when the FR-A8NCG-S is installed. When the protective function is activated, the inverter does not shut off the output. Operation panel indication FR-LU08 Name Duplicate IP address Description Appears when a duplicate IP address is detected. Check point Check if the IP address is set to other devices on the network.

  • Page 135: Appendix

    APPENDIX Appendix 1 Safety specifications of FR-A800-F/G (with FR-A8NCG-S installed) The safety specifications of the FR-A800-F/G inverters (with the FR-A8NCG-S is installed) are shown in the following table. Value Item Safety Integrity Level (SIL) 3 4.0×10 4.5×10 MTTF 100 years Mission time 20 years Type (61508-2)

  • Page 136: Appendix 2 Instructions For Compliance With The Eu Directives

    CE marking. • The authorized representative in the EU The authorized representative in the EU is shown below. Name: Mitsubishi Electric Europe B.V. Address: Mitsubishi-Electric-Platz 1, 40882 Ratingen, Germany  EMC Directive We declare that this product conforms with the EMC Directive when installed in a compatible inverter, and affix the CE marking on the packaging plate.

  • Page 137: Appendix 3 Instructions For Eac

    • Authorized sales representative (importer) in the CU area The authorized sales representative (importer) in the CU area is shown below. LINK1 Name: Mitsubishi Electric Turkey A.S. Head Office LINK2 L.ERR Address: Serifali Mahallesi Kale Sokak. No:41 34775 Umraniye, Istanbul, Turkey...

  • Page 138: Appendix 4 Restricted Use Of Hazardous Substances In Electronic And Electrical Products

    Appendix 4 Restricted Use of Hazardous Substances in Electronic and Electrical Products The mark of restricted use of hazardous substances in electronic and electrical products is applied to the product as follows based on the “Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products”...

  • Page 139: Appendix 5 Referenced Standard (Requirement Of Chinese Standardized Law)

    Appendix 5 Referenced Standard (Requirement of Chinese standardized law) This Product is designed and manufactured accordance with following Chinese standards. EMC: GB/T 12668.3 APPENDIX...

  • Page 140: Appendix 6 Compliance With The Uk Certification Scheme

    Appendix 6 Compliance with the UK certification scheme We declare that this product conforms with the related technical requirements under UK legislation when installed in a compatible inverter, and affix the UKCA (UK Conformity Assessed) marking on the packaging plate. Approval conditions are the same as those for the EU Directives.

  • Page 141: Appendix 7 Regarding Directive On Waste Electrical And Electronic Equipment

    Appendix 7 Regarding Directive on Waste Electrical and Electronic Equipment This symbol mark is for EU countries only, and is according to the directive 2012/19/ EU Article 14 Information for users and Annex IX. This symbol mark means that electrical and electronic equipment, at their end-of-life, should be disposed of separately from your household waste.

  • Page 142: Appendix 8 Eu Declaration Of Conformity

    No. Z10 066509 0058 Ridlerstraße 65, 80339 München Authorized representative in Europe (The person authorized to compile the Technical file or relevant Technical documentation) Hartmut Puetz FA Product Marketing, Director, MITSUBISHI ELECTRIC EUROPE B.V., German Branch Mitsubishi-Electric-Platz 1, 40882 Ratingen, Germany APPENDIX...
  • Page 143 MEMO APPENDIX...

  • Page 144: Revisions

    REVISIONS *The manual number is given on the bottom left of the back cover. Revision Date *Manual Number Revision Sep. 2022 IB(NA)-0600975ENG-A First edition Added Sep. 2023 IB(NA)-0600975ENG-B • EU Declaration of Conformity...
  • Page 145 HEADQUARTERS • NETHERLANDS • TURKEY EUROPEAN REPRESENTATIVES • EUROPE Mitsubishi Electric Europe B.V. Mitsubishi Electric Turkey Elektrik • AUSTRIA Mitsubishi Electric Europe B.V. Nijverheidsweg 23C Ürünleri A.Ş. GEVA Mitsubishi-Electric-Platz 1 NL-3641RP Mijdrecht Fabrika Otomasyonu Merkezi Wiener Straße 89 D-40882 Ratingen Phone: +31 (0) 297 250 350 Şerifali Mahallesi Nutuk Sokak No.5...
  • Page 146 • CZECH REPUBLIC • HUNGARY • PORTUGAL • SWITZERLAND AutoCont C. S. S.R.O. MELTRADE Kft. Fonseca S.A. OMNI RAY AG Kafkova 1853/3 Fertő utca 14. R. João Francisco do Casal 87/89 Im Schörli 5 CZ-702 00 Ostrava 2 HU-1107 Budapest PT-3801-997 Aveiro, Esgueira CH-8600 Dübendorf Phone: +420 595 691 150...
  • Page 147 • LEBANON CEG LIBAN Cebaco Center/Block A Autostrade DORA Lebanon-Beirut Phone: +961 (0)1 / 240 445 Fax: +961 (0)1 / 240 193 AFRICAN REPRESENTATIVE • SOUTH AFRICA ADROIT TECHNOLOGIES 20 Waterford Office Park 189 Witkoppen Road ZA-Fourways Phone: + 27 (0)11 / 658 8100 Fax: + 27 (0)11 / 658 8101 IB(NA)-0600975ENG-B...
  • Page 148 INVERTER HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN IB(NA)-0600975ENG-B(2309) MEE Printed in Japan Specifications subject to change without notice.

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